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Operating Instructions S3 Turbo | B0610919_en

Summary of Contents for S3 Turbo 15

Page 1: ...inal German operating instructions for the operator Read and follow the instructions and safety information Technical changes typographical errors and omissions reserved B0610919_en Edition 07 05 2019...

Page 2: ...operating a heating system 18 3 1 Installation and approval of the heating system 18 3 2 General information for installation room boiler room 18 3 3 Requirements for central heating water 19 3 4 Note...

Page 3: ...pipes 37 Cleaning the flue gas pipe 38 Checking the draught controller flap 39 Checking the seal on the doors 39 Cleaning the induced draught fan 40 5 4 Maintenance work by technicians 41 5 4 1 Cleani...

Page 4: ...pendix 52 8 1 Addresses 52 8 1 1 Address of manufacturer 52 Customer service 52 8 1 2 Address of the installer 52 Table of contents 4 Froling GesmbH A 4710 Grieskirchen Industriestra e 12 www froeling...

Page 5: ...ted door on the front of the boiler The combustion grate through which the combustion gases are sucked into the combustion chamber by the induced draught fan is located below the fuel loading chamber...

Page 6: ...play the operating status GREEN constant BOILER ACTIVE heating up heating GREEN flashing interval 5 sec OFF 1 sec ON OFF ORANGE flashing WARNING RED flashing FAULT 5 3 Navigation keys to move around i...

Page 7: ...bda Servo motors for primary and secondary air Air duct system set by qualified technician during initial start up 8 Cleaning door 9 Back insulating cover 10 Heat exchanger cover Maintenance opening f...

Page 8: ...low the instructions WARNING The dangerous situation may occur and if measures are not observed it will lead to serious injury or death Work with extreme care CAUTION The dangerous situation may occur...

Page 9: ...ntaneous combustion of carbonisation gases or flash fires which can in turn cause serious accidents When operating the boiler please note the following Instructions and information regarding versions...

Page 10: ...nce or from any fixed boiler if located in a designated smoke control area It is also an offence to acquire an unauthorised fuel for use within a smoke control area unless it is used in an exempt appl...

Page 11: ...endent upon water content Wood type Water content 15 25 less than 15 Storage in heated and ventilated room approx 20 C Soft wood e g spruce approx 6 months from 1 year Hardwood e g beech 1 1 5 years f...

Page 12: ...SO 17225 5 at least two layers of firewood under the wood briquettes The fuel loading chamber must not be filled more than 3 4 full as the wood briquettes expand during combustion Even when using the...

Page 13: ...ed fuels 2 4 Qualification of operating staff CAUTION If unauthorised persons enter the Installation room Risk of personal injury and damage to property The operator is responsible for keeping unautho...

Page 14: ...nents is switched off WARNING Only switch off the boiler when the fuel has burnt down and the boiler has cooled off TA THERMAL DISCHARGE VALVE protection against overheating The thermal discharge valv...

Page 15: ...k on the boiler and it should only be operated using the handles provided Insulate the flue gas pipes and do not touch them during operation WARNING If you open the combustion chamber door pre heating...

Page 16: ...ntrol takes on this function in automatic operation Leave the boiler room and close the door Open any thermostatic valves on the radiator and ensure sufficient heat dissipation from the rooms If the t...

Page 17: ...power failure induced draught fan failure Keep all the doors on the boiler closed Ventilate the room where the boiler is installed Close the fire door and doors to living areas Allow the fire to burn...

Page 18: ...oom boiler room Boiler room characteristics The floor must be even clean and dry and have an adequate load bearing capacity There must not be a potentially explosive atmosphere in the boiler room as t...

Page 19: ...tzerland Italy SWKI BT 102 01 UNI 8065 Observe the standards and also follow the recommendations below Aim for a pH value of between 8 2 and 10 0 If the central heating water comes into contact with a...

Page 20: ...the make up water must also be demineralised It is not enough to soften the water The heating system must be professionally cleaned and rinsed before filling the units Inspection After eight weeks th...

Page 21: ...e control Condensation water forms an aggressive condensate when combined with combustion residue leading to damage to the boiler Take the following precautions Regulations stipulate the use of a retu...

Page 22: ...stomer services Electrical installation Installation of water pipes Connect flue gas including all insulation work Work must comply with local fire protection regulations Correct assembly setting of t...

Page 23: ...Reloading intervals when operating with storage tank Reloading intervals and amounts should be determined exclusively according to the storage tank for efficient and environmentally friendly heating...

Page 24: ...acity of the medium to be heated constant for water t temperature difference between start and end temperature1 Mass m x heat capacity c x temperature difference t energy Q 2000 kg x 1 163 Wh kgK x 30...

Page 25: ...ight at fill level S3 Turbo 20 30 S3 Turbo 40 45 3 3 Beech approx 40 kg approx 65 kg Spruce approx 24 kg approx 39 kg 2 3 Beech approx 27 kg approx 43 kg Spruce approx 16 kg approx 26 kg 1 3 Beech app...

Page 26: ...ow of holes is no longer visible This protects the combustion chamber 7 cm 2 3 cm Insert one layer of firewood Use firewood with a length of approximately 50 cm and arrange it lengthwise Do not cover...

Page 27: ...switches off Light the firing material Press the Up arrow in the navigation keys 5 3 briefly The induced draught fan switches on 2 3 cm 5min Leave the pre heating chamber door open for approximately 5...

Page 28: ...ear protective gloves WARNING Opening the fuel loading door can cause injury damage and smoke Open the fuel loading door slowly and with care Close the fuel loading door again immediately after checki...

Page 29: ...esulting boiler malfunctions can cause serious injury and damage Take the following precautions Allow the fire to burn out completely and let the boiler cool ID fan switches off when Off status has be...

Page 30: ...e cladding plates is no longer visible This protects the combustion chamber and makes the heating up process more efficient Carry out all other cleaning work described in this section in the same way...

Page 31: ...re proof container with cover 4 10 2 Clean the grating Open the insulated door and the fuel loading chamber door Remove the two part grating Remove ash deposits under the grating to ensure proper inta...

Page 32: ...practice to wear protective gloves when working on the boiler Only operate the boiler using the handles provided Before starting work switch off the boiler and allow it to cool down for at least 1 hou...

Page 33: ...low the boiler operating instructions 5 2 Required tools The following tools are required for carrying out cleaning and maintenance work Included in delivery 1 Furnace tool with bracket 2 Spanner for...

Page 34: ...ermal discharge safety device Check the seal of the discharge valve The discharge pipe must not drip NOTICE Exception Boiler temperature 100 C If water is dripping from the discharge pipe Clean the di...

Page 35: ...sulation 2 Release the retaining screw and remove the flue gas temperature sensor from the flue gas pipe 3 Wipe the flue gas temperature sensor with a clean cloth 4 Push in the flue gas temperature se...

Page 36: ...k the primary air openings for unobstructed air flow If necessary clean the openings Clean the boiler walls with the flat scraper Fit the combustion chamber guards in the original position and close a...

Page 37: ...e out the WOS lever Lift out the turbulators together with the mounting bracket Remove the ash build up in the pipes using the cleaning brush The cleaning brush must be pushed all the way through befo...

Page 38: ...provided Open the side cleaning door and remove the ash Cleaning the flue gas pipe Unplug the connection cable of the induced draught fan This prevents damage to the fan from the cleaning brush Remov...

Page 39: ...he boiler Close the door and try to pull out the sheets of paper If the paper can be removed door is not sealed properly and must be adjusted Positioning the doors Using an Allen key SW 13 mm loosen t...

Page 40: ...back of the boiler Take care not to damage the seal Check running wheel for damage Clean the fan wheel from the inside out using a soft brush or paint brush NOTICE Do not move the balancing weights on...

Page 41: ...eating system It will ensure that your system stays environmentally friendly and operates efficiently and cost effectively In the course of this maintenance the entire system is inspected and optimise...

Page 42: ...so that deposits can fall out of the measuring ports Check the plastic bushing for dirt and cracks replace if necessary IMPORTANT The seal surface of the bushing B must lie flat on the sleeve A after...

Page 43: ...e for the measurement The measuring port must be twice the flue gas pipe diameter away from the last upstream bend If the measuring port is not correctly positioned the measuring result will be distor...

Page 44: ...doors closed press the chimney sweep button boiler with button display or activate chimney sweep function boiler with touchscreen The boiler temperature setpoint will be automatically set to 85 C for...

Page 45: ...7 1 Disposal of the ash dispose of ash in accordance with the Waste Management Act AWG dispose of ash in accordance with local regulations 5 7 2 Disposal of system components Ensure that they are disp...

Page 46: ...revious mode and is controlled according to the specified program After a power failure check whether the STL high limit thermostat has tripped Keep the doors of the boiler closed during and after the...

Page 47: ...and pumps remain active Procedure for fault messages When a fault occurs The status LED flashes with a red or orange light The display shows the current fault messages and the warning symbol in the s...

Page 48: ...Press the Enter key Status LED constant or flashing green light depending on operating status Green constant Heating up Heating Green flashing Off 6 Troubleshooting Acknowledging a fault message 48 F...

Page 49: ...7 Notes Notes 7 Operating Instructions S3 Turbo B0610919_en 49...

Page 50: ...7 Notes 50 Froling GesmbH A 4710 Grieskirchen Industriestra e 12 www froeling com...

Page 51: ...Notes 7 Operating Instructions S3 Turbo B0610919_en 51...

Page 52: ...STRIA TEL 0043 0 7248 606 0 FAX 0043 0 7248 606 600 EMAIL info froeling com INTERNET www froeling com Customer service Austria 0043 0 7248 606 7000 Germany 0049 0 89 927 926 400 Worldwide 0043 0 7248...

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