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RWB II PLUS MICROPROCESSOR CONTROL

OPERATION

S70-200 OM

Page 5

COMPRESSOR - Compressor displays the status of the
compressor unit. The mode of operation will be indicated as
either manual (MAN MODE) when the [RUN] key has been
pressed, automatic (AUTO MODE) when Auto Cycle has
been activated, remote (RMT MODE) when the [REMOTE]
key has been pressed, or off (OFF MODE).

V RATIO - Volume Ratio is the ratio selected by the micro-
processor to provide the highest efficiency at any given suc-
tion and discharge pressure condition. Immediately below
this, an information space has been provided to indicate
whether V ratio is in the automatic (AUTO) or the manual
(MAN) mode. The microprocessor will control this function
only in the automatic mode. To the right of the mode indica-
tor, two other messages may appear:

   - Indicates V Ratio increase.
   - Indicates V Ratio decrease.

SV POS - Slide valve position is displayed as a percentage.
This percentage reflects the mechanical position of the slide
valve and does not reflect the percentage of full load opera-
tion. Immediately below this information, space has been
provided to indicate whether SV Pos is in the automatic
(AUTO), manual (MAN), or remote (RMT) mode. The micro-
processor will control this function in the automatic mode.
To the right of the mode indicator, two other messages may
appear:

   L - Indicates Slide Valve loading.
   U - Indicates Slide Valve unloading.

PUMP - Pump displays the current status of the oil pump.
The display will read ON or OFF whenever the HAND-OFF-
-AUTO switch is selected to AUTO and the compressor is
running.

% FLA - Percent Full Load Amps displays the percentage of
the drive motor full load amperage rating that the motor is
currently using.

SEP - Separator displays the oil separator temperature in
degrees Fahrenheit.

HTR - Heater displays the condition of the oil separator
heater(s), indicating ON or OFF.

ALARM/CUTOUT - An Alarm or Cutout message indicates
an Alarm or Cutout setpoint has been reached, or exceeded.
Rotate the display mode to the Annunciator display for de-
tails. In the event of a cutout, rotate to the Freeze display for
further details.

FORCED UNLD - A Forced Unload message indicates that
the percentage of motor full load amps has exceeded the
maximum limit and the microprocessor is unloading the com-
pressor until the percentage FLA falls back to normal limits.

RECYCLE DELAY - A Recycle Delay message indicates
that the compressor has started and has shut down within
the time delay set point period. The Recycle Delay will pre-
vent the compressor from starting until the delay time ex-
pires and is intended to prevent damage to the compressor
motor from successive restarts. During Recycle Delay, the
microprocessor will alternatively flash “RECYCLE DELAY”
and the remaining delay time in minutes.

NOTE:  Consult Motor Manufacturer for the recom-
mended duration of the Recycle Delay.

If the [RUN] key is pushed while the
unit is in Recycle Delay, the com-
pressor will start at the end of the
delay period.

C.C. - Capacity Control, located at the bottom left of the
display, indicates the current capacity control suction pres-
sure setpoint in pounds per square inch gauge (g) or inches
of mercury (hg).

ADJUSTABLE SETPOINTS DISPLAY *

ADJUSTABLE SETPOINTS: ID=[33] [10-01-87]
Cap. Control---[20.0 g ] Thu  [15:33:36]
Lo Suct Cutout-[12.0 g ] Baud----[ 2400]
Lo Suct Alarm--[16.0 g ]

Hi Disch Cutout-[225 g ] Aux1[Alarm][NO]
Hi Disch Alarm--[215 g ] Aux2[Shutd][NC]
M.L.C. Stop Load--[095%] CT Factor-[078]
M.L.C. Force Unld-[100%] Recy.Delay-[30]

The Adjustable Setpoints display lists the adjustable set-
points which define the limits of the compressor package
operation. When these limits are reached, or exceeded, an
alarm or compressor shutdown will occur. The information fur-
nished by the Adjustable Setpoints display is as follows:

CAP CONTROL - The Capacity Control setpoint, reported
in pounds per square inch gauge (g) or inches of mercury
(hg), controls the loading and unloading of the compressor
when SV POS is in the automatic (AUTO) mode.

LO SUCT CUTOUT - The Low Suction Pressure Cutout, re-
ported in pounds per square inch gauge (g) or inches of
mercury (hg), will shut down the compressor if the suction
pressure drops to this limit, or lower, for 120 seconds or longer.

LO SUCT ALARM - The Low  Suction Pressure Alarm, re-
ported in pounds per square inch gauge (g) or inches of
mercury (hg), will trigger a prealarm if the suction pressure
drops to this limit, or lower.

HI DISCH CUTOUT - The High Discharge Pressure Cutout,
reported in pounds per square inch gauge (g), will shut down
the compressor if the discharge pressure equals, or exceeds,
this setpoint.

HI DISCH ALARM - The High Discharge Pressure Alarm,
reported in pounds per square inch gauge (g) will trigger a
pre-alarm if the discharge pressure equals, or exceeds, this
setpoint.

M.L.C. STOP LOAD - The Motor Load Control Stop Load,
reported as a percentage of the motor full load amps (FLA),
will prevent the compressor slide valve from loading when
the setpoint is equaled, or exceeded. NOTE: Consult mo-
tor nameplate for recommended setpoint.

M.L.C. FORCE UNLD - The motor Load Control Force Un-
load, reported as a percentage of the motor full load amps
(FLA), will force the compressor to unload until the motor
full load amps (FLA) fall within 1% of the setpoint, or lower.

NOTE: Consult motor nameplate for recommended set-
point.

*Display for illustrative purposes only.

Summary of Contents for RWB II Plus

Page 1: ...OPERATION MAINTENANCE MICROPROCESSOR CONTROL S70 200 OM DEC 99 File SERVICE MANUAL Section 70 Replaces S70 200 OM MAR 99 Dist 3 3a 3b 3c...

Page 2: ...D PROGRAMMABLE CONTROLLER PROGRAM TO DECODE MICROPROCESSOR OUTPUT DATA CODES 14 MICROPROCESSOR OUTPUT DATA CODE 15 MICROPROCESSOR TELECOMMUNICATIONS 16 COMMUNICATIONS PROTOCOL SPECIFICATIONS 16 TROUBL...

Page 3: ...the keyboard in the area outlined as a key will cause that function to be recognized by the microprocessor The keyboard has 32 membrane type keys In addition to the keyboard there is an emergency stop...

Page 4: ...liquid crystal displays in an 8 line by 40 character format for a total of 320 characters There are 9 different display modes When power is first applied to the control panel the unit will be in the...

Page 5: ...x pires and is intended to prevent damage to the compressor motor from successive restarts During Recycle Delay the microprocessor will alternatively flash RECYCLE DELAY and the remaining delay time i...

Page 6: ...flashing brack ets will move or step to the next setpoint NOTE A setpoint entry outside the parameters of the Adjustable Setpoint display will be refused and the origi nal Adjustable setpoint will be...

Page 7: ...nning begins after a 30 second delay which al lows the oil pump to build pressure HOW TO DETERMINE ADJUSTABLE SETPOINTS Adjustable Setpoints should reflect values compatible with normal system operati...

Page 8: ...tpoints SHUTDOWN RECORD DISPLAY SHUTDOWN RECORD Thu 10 01 87 15 33 36 Use STEP key to advance PAGE Hi Oil Temp Cutout Wed 09 30 87 16 22 54 Comp Auxiliary Sat 08 22 87 09 47 02 Low Temp Cutout Thu 08...

Page 9: ...Stop Start Stop Mon 06 00 Fri 16 00 Tue Sat Wed Sun Thu The F3 function key will call up the Setback display The Setback feature enables automatic operation at two sepa rate suction conditions on a p...

Page 10: ...setpoints press for pressure capac ity control and temp for temperature capacity control CC The capacity control setpoint is for normal operation not setback CUTOUT This setpoint will stop the compres...

Page 11: ...er 00 min Min SV 50 Active No for Temp Menu NOTE To change the Auto Cycle setpoints refer to TO CHANGE THE ADJUSTABLE SETPOINTS SUCTION PRESSURE Constantly monitors and displays the suction pressure i...

Page 12: ...ust be less than or equal to the STOP setpoint in order to stop the compressor This setpoint works in conjunction with the Timer setpoint lo cated to the right of it on the Auto Cycle setpoints screen...

Page 13: ...rted into binary code which the microprocessor understands The microprocessor scans the incoming data many times per second and compares the information it receives with the instructions programmed in...

Page 14: ...mperature and reporting this information on the Operating display AT 158O F The microprocessor triggers the High Oil Temperature Alarm and displays the alarm on the Operating display and the Annunciat...

Page 15: ...troller or Frick can supply this sequencer if desired contact Frick Company for pricing MASTER SEQUENCE CONTROLLER USUALLY PROGRAMMABLE CONTROLLER I O TYPICAL FOR EACH COMPRESSOR RWB II COMPRESSOR WIT...

Page 16: ...pressor ID code I Return Status information command RETURNED ANSWER ie 090RRRN340 Character Description Position of returned data 1 2 3 Slide valve position 4 Remote Auto Manual slide valve 5 Delay re...

Page 17: ...01A Start command sequence 01 Compressor ID code A Return full load amps command If the command was 01A then the micro processor would dump the full load amps value RETURNED ANSWER XXX 3 characters f...

Page 18: ...oint y g or h for gauge or inches The following is the complete list of the setpoints that may be changed while in the change setpoints command 01xxxy Capacity Control Setpoint y deleted for KpaA BarA...

Page 19: ...COMMAND Start command sequence ID Compressor ID code C Change setpoint command x numeric datum field y g or h for gauge or inches datum field or Sign datum field Command Prefix IDC datumID datum Desc...

Page 20: ...other electromechanical functions The 0 15 volt DC side operates the computer and its various sensors The microprocessor console contains the SBC single board computer and two display screens When wo...

Page 21: ...t the Oil Heater Relay is defective If you do not read 120VAC between Wires 9 and 2 when the LED for output 10 is on check the fuse FU10 SLIDE VALVE DOES NOT LOAD Verify that the Slide Valve is in the...

Page 22: ...ditions are found check for 120VAC across Wires 10 and 2 If 120VAC is not found check the fuse FU9 CONTROL PANEL DOES NOT Inputs 2 through 4 can be used to operate the compressor from a remote RESPOND...

Page 23: ...the oil pres sure transducer PE 1 and then open the vent valve which exposes the transducer to atmosphere 5 Once the time delays have expired 30 seconds for the alarm and an additional 10 seconds for...

Page 24: ...ick Service for confirmation Dirty Filter 1 Push the key and record the Oil Pressure value from the analog offset display Example 2 2 With the machine running and maintaining good pres sures and tempe...

Page 25: ...on the replacement board in exactly the same position as they were on the defective board 4 IMPORTANT Before installing the new board determine if there are gray yellow wires from P15 see the SBC wir...

Page 26: ...L LEVEL SWITCH REMOTE RUN REMOTE LOAD REMOTE UNLOAD COMPRESSOR AUX COMPRESSOR START RELAY OIL PUMP SEL SW AUX 2 POWER POWER DATA BIT 0 DATA BIT 1 DATA BIT 2 DATA BIT 3 OIL HEATER RELAY OIL PUMP SEL SW...

Page 27: ...13 GND 230 NEU 115 F1 1 P15 P10 BAT BATTERY 2 PORT OFF ON DIG I O EXPANSION 34 FUSES FU1 FU16 DIGITAL OUTPUT 16 DIG I O TERMS 17 MODULES MODULES 35 48 P6 PORT 1 3 U5 U4 C T SBC POWER SUPPLY WIRING 1A...

Page 28: ...RATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS OR FROM FRICK SUPPLIED OR SPECIFIED STARTER USE MINIMUM 12 AWG FOR FEED RED 25B 12 18 17 16 15 14 13 FU10 FU7 FU8 32 8 31 FU9 34 9 36 10 33 3...

Page 29: ...OIL PUMP STARTER OL NEU OL NEU INDICATES DEVICES SUPPLIED ONLY WHEN OPTIONAL OR REQUIRED WIRING BY OTHERS ALL WIRING ENTERING CONTROL CENTER INCLUDING GROUND NEUTRAL TO BE 14 AWG STRANDED WIRES UNLESS...

Page 30: ...RWB II PLUS MICROPROCESSOR CONTROL MAINTENANCE S70 200 OM Page 30 MICROPANEL ASSEMBLY WIRING DIAGRAM...

Page 31: ...RING SPECIFICATIONS SEE 640C0031 FOR TEMPERATURE SENSOR ASSEMBLY 640C0031G11 ALL ANALOG LOW VOLTAGE WIRING TO BE RUN IN SEPARATE CONDUIT FROM ALL OTHER WIRING TEMP PROBE FRICK P N 640A0035H01 WELL FOR...

Page 32: ...LL 333Q0000897 RELAY BASE FOR 333Q0000206 ABOVE 1 ALL 333Q0000207 RELAY 3PDT P B TYPE 1 ALL 111Q0451152 RELAY BASE FOR 111Q0451152 ABOVE 1 ALL 111Q0452442 FUSE 5 AMP b 5 ALL 333Q0000117 FUSE 2 AMP Rep...

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