Frick RWB II Plus Operation & Maintenance Manual Download Page 11

RWB II PLUS MICROPROCESSOR CONTROL

OPERATION

S70-200 OM

Page 11

TEMPERATURE-PRESSURE CONTROL

PROGRAM (OPTION) (continued)

The new setpoints provided on this display allow monitor-
ing of compressor superheat and condensing in the sepa-
rator. The following setpoints apply to the monitoring of the
superheat and condensing in the separator.

ALARM/(SHUTDOWN) -The Alarm/(shutdown) setpoints
select the conditions for an alarm or shutdown. If alarm is
selected, the alarm will occur after a 30 second delay. If
shutdown is selected, the shutdown will occur 60 seconds
after the alarm.

OFFSET - This setpoint is the degrees F above the satura-
tion point temperature where the alarm or shutdown will
occur.

ACT - The function selects whether the alarm/shutdown is
activated or not.

Use the [STEP] key to step to the desired setpoint, then
press the [CHANGE] key to change the setpoint. Press [EN-
TER]
 when all desired setpoint changes have been made.

SETBACK DISPLAY *

      SETBACK DISPLAY:    Tue 04-10-90 08:44:50
      Press Setpoint-[25.3g ]        F1 To Exit
      Temp Setpoint—[+50.0F]     Active-[No ]
           Stop    Start         Start   Stop
      Mon-[—:—}-[—:—]  Fri-[—:—]-[—:—]
      Tue-[—:—}-[—:—]  Sat-[—:—]-[—:—]
      Wed-[—:—}-[—:—]  Sun-[—:—]-[—:—]
      Thu-[—:—}-[—:—]

 The Setback Display is accessed by pressing the [F3] key.

PRESS SETPOINT - The capacity control setpoint used
when in the Setback mode and Pressure is selected as the
capacity control desired.

TEMP SETPOINT - The capacity control setpoint used when
in the Setback mode and Temperature is selected as the
capacity control desired.

NOTE: To change the Setback setpoints, refer to “TO
CHANGE THE ADJUSTABLE SETPOINTS”.

The Auto Cycle display provides for independently adjus-
table setpoints to turn the compressor on and off in response
to the suction pressure or as an adjustable setpoint to limit
the minimum slide valve position. The compressor can be
started and stopped by the following pressure setpoints even
if the capacity control is selected to temperature.

AUTO CYCLE PRESS CONTROL DISPLAY *

 

 AUTO CYCLE PRESS   Tue 04-10-90 08:44:57

  DISPLAY:              Press F1 To Exit
  Suction Pressure--------[06.5 g ]

  Comp Start - [99.0 g }  Timer—[00 min]
  Comp Stop— [29.0 hg]  Timer—[00 min]
  Min SV———[50%]
  Active———[No ]    * for Temp Menu

NOTE: To change the Auto Cycle setpoints, refer to “TO
CHANGE THE  ADJUSTABLE  SETPOINTS”

SUCTION PRESSURE - Constantly monitors and displays
the suction pressure in pounds per square inch gauge (g)
or inches of mercury (hg).

COMP START - The suction pressure must be greater than
or equal to the “START” setpoint in order to start the com-
pressor. This setpoint works in conjunction with the “TIMER”
setpoint located to the right of it on the display.

TIMER - This is a time delay used to start the compressor.
The timer only accumulates time whenever the pressure
rises to or above the “START” setpoint and will reset if the
pressure drops below the “START” setpoint.

COMP STOP - Compressor Stop will shut down the unit if
the suction pressure drops to or below the displayed “STOP”
setpoint limit. This setpoint works in conjunction with the
“TIMER” setpoint located to the right of it on the display.
NOTE: This limit must be set higher than Low Suction
Pressure Cutout and the Low Suction Pressure Alarm
setpoints.

(STOP) TIMER  -  The (stop) TIMER is a time delay used to
stop the compressor. The timer only accumulates time when-
ever the pressure drops to or below the “STOP” setpoint
and will reset if the pressure rises above the “STOP” set-
point.

MINIMUM SLIDE VALVE - Minimum Slide Valve Position,
shown as a percentage, will limit the slide valve position to
the displayed setpoint.

ACTIVE - Indicates whether Auto Cycle is active or not. Press
the [CHANGE] key while at this setpoint to change the sta-
tus. Upon deactivation, the compressor will return to the
previous mode of operation.

AUTO CYCLE TEMP CONTROL DISPLAY *

  AUTO CYCLE TEMP    Tue 04-10-90 08:45:40
  DISPLAY:              Press F1 To Exit
  Cap Control Temperature—[+50.5 F]

  Comp Start-[+50.0 F]   Timer—[01 min]
  Comp Stop—[+20.0 F]    Timer—[01 min]
  Min SV——[50%]
  Active——[Yes]      * for Press Menu

The Auto Cycle Temperature Control Display is accessed
by pressing F4 and then the * keys. NOTE: The  compres-
sor can be started and stopped by the following tem-
perature setpoints even if the capacity control is se-
lected to pressure.

CAP CONTROL TEMPERATURE - Constantly monitors and
displays the suction temperature.
COMP START - The CC (capacity control) Temperature must

    *Display for illustrative purposes only.

Summary of Contents for RWB II Plus

Page 1: ...OPERATION MAINTENANCE MICROPROCESSOR CONTROL S70 200 OM DEC 99 File SERVICE MANUAL Section 70 Replaces S70 200 OM MAR 99 Dist 3 3a 3b 3c...

Page 2: ...D PROGRAMMABLE CONTROLLER PROGRAM TO DECODE MICROPROCESSOR OUTPUT DATA CODES 14 MICROPROCESSOR OUTPUT DATA CODE 15 MICROPROCESSOR TELECOMMUNICATIONS 16 COMMUNICATIONS PROTOCOL SPECIFICATIONS 16 TROUBL...

Page 3: ...the keyboard in the area outlined as a key will cause that function to be recognized by the microprocessor The keyboard has 32 membrane type keys In addition to the keyboard there is an emergency stop...

Page 4: ...liquid crystal displays in an 8 line by 40 character format for a total of 320 characters There are 9 different display modes When power is first applied to the control panel the unit will be in the...

Page 5: ...x pires and is intended to prevent damage to the compressor motor from successive restarts During Recycle Delay the microprocessor will alternatively flash RECYCLE DELAY and the remaining delay time i...

Page 6: ...flashing brack ets will move or step to the next setpoint NOTE A setpoint entry outside the parameters of the Adjustable Setpoint display will be refused and the origi nal Adjustable setpoint will be...

Page 7: ...nning begins after a 30 second delay which al lows the oil pump to build pressure HOW TO DETERMINE ADJUSTABLE SETPOINTS Adjustable Setpoints should reflect values compatible with normal system operati...

Page 8: ...tpoints SHUTDOWN RECORD DISPLAY SHUTDOWN RECORD Thu 10 01 87 15 33 36 Use STEP key to advance PAGE Hi Oil Temp Cutout Wed 09 30 87 16 22 54 Comp Auxiliary Sat 08 22 87 09 47 02 Low Temp Cutout Thu 08...

Page 9: ...Stop Start Stop Mon 06 00 Fri 16 00 Tue Sat Wed Sun Thu The F3 function key will call up the Setback display The Setback feature enables automatic operation at two sepa rate suction conditions on a p...

Page 10: ...setpoints press for pressure capac ity control and temp for temperature capacity control CC The capacity control setpoint is for normal operation not setback CUTOUT This setpoint will stop the compres...

Page 11: ...er 00 min Min SV 50 Active No for Temp Menu NOTE To change the Auto Cycle setpoints refer to TO CHANGE THE ADJUSTABLE SETPOINTS SUCTION PRESSURE Constantly monitors and displays the suction pressure i...

Page 12: ...ust be less than or equal to the STOP setpoint in order to stop the compressor This setpoint works in conjunction with the Timer setpoint lo cated to the right of it on the Auto Cycle setpoints screen...

Page 13: ...rted into binary code which the microprocessor understands The microprocessor scans the incoming data many times per second and compares the information it receives with the instructions programmed in...

Page 14: ...mperature and reporting this information on the Operating display AT 158O F The microprocessor triggers the High Oil Temperature Alarm and displays the alarm on the Operating display and the Annunciat...

Page 15: ...troller or Frick can supply this sequencer if desired contact Frick Company for pricing MASTER SEQUENCE CONTROLLER USUALLY PROGRAMMABLE CONTROLLER I O TYPICAL FOR EACH COMPRESSOR RWB II COMPRESSOR WIT...

Page 16: ...pressor ID code I Return Status information command RETURNED ANSWER ie 090RRRN340 Character Description Position of returned data 1 2 3 Slide valve position 4 Remote Auto Manual slide valve 5 Delay re...

Page 17: ...01A Start command sequence 01 Compressor ID code A Return full load amps command If the command was 01A then the micro processor would dump the full load amps value RETURNED ANSWER XXX 3 characters f...

Page 18: ...oint y g or h for gauge or inches The following is the complete list of the setpoints that may be changed while in the change setpoints command 01xxxy Capacity Control Setpoint y deleted for KpaA BarA...

Page 19: ...COMMAND Start command sequence ID Compressor ID code C Change setpoint command x numeric datum field y g or h for gauge or inches datum field or Sign datum field Command Prefix IDC datumID datum Desc...

Page 20: ...other electromechanical functions The 0 15 volt DC side operates the computer and its various sensors The microprocessor console contains the SBC single board computer and two display screens When wo...

Page 21: ...t the Oil Heater Relay is defective If you do not read 120VAC between Wires 9 and 2 when the LED for output 10 is on check the fuse FU10 SLIDE VALVE DOES NOT LOAD Verify that the Slide Valve is in the...

Page 22: ...ditions are found check for 120VAC across Wires 10 and 2 If 120VAC is not found check the fuse FU9 CONTROL PANEL DOES NOT Inputs 2 through 4 can be used to operate the compressor from a remote RESPOND...

Page 23: ...the oil pres sure transducer PE 1 and then open the vent valve which exposes the transducer to atmosphere 5 Once the time delays have expired 30 seconds for the alarm and an additional 10 seconds for...

Page 24: ...ick Service for confirmation Dirty Filter 1 Push the key and record the Oil Pressure value from the analog offset display Example 2 2 With the machine running and maintaining good pres sures and tempe...

Page 25: ...on the replacement board in exactly the same position as they were on the defective board 4 IMPORTANT Before installing the new board determine if there are gray yellow wires from P15 see the SBC wir...

Page 26: ...L LEVEL SWITCH REMOTE RUN REMOTE LOAD REMOTE UNLOAD COMPRESSOR AUX COMPRESSOR START RELAY OIL PUMP SEL SW AUX 2 POWER POWER DATA BIT 0 DATA BIT 1 DATA BIT 2 DATA BIT 3 OIL HEATER RELAY OIL PUMP SEL SW...

Page 27: ...13 GND 230 NEU 115 F1 1 P15 P10 BAT BATTERY 2 PORT OFF ON DIG I O EXPANSION 34 FUSES FU1 FU16 DIGITAL OUTPUT 16 DIG I O TERMS 17 MODULES MODULES 35 48 P6 PORT 1 3 U5 U4 C T SBC POWER SUPPLY WIRING 1A...

Page 28: ...RATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS OR FROM FRICK SUPPLIED OR SPECIFIED STARTER USE MINIMUM 12 AWG FOR FEED RED 25B 12 18 17 16 15 14 13 FU10 FU7 FU8 32 8 31 FU9 34 9 36 10 33 3...

Page 29: ...OIL PUMP STARTER OL NEU OL NEU INDICATES DEVICES SUPPLIED ONLY WHEN OPTIONAL OR REQUIRED WIRING BY OTHERS ALL WIRING ENTERING CONTROL CENTER INCLUDING GROUND NEUTRAL TO BE 14 AWG STRANDED WIRES UNLESS...

Page 30: ...RWB II PLUS MICROPROCESSOR CONTROL MAINTENANCE S70 200 OM Page 30 MICROPANEL ASSEMBLY WIRING DIAGRAM...

Page 31: ...RING SPECIFICATIONS SEE 640C0031 FOR TEMPERATURE SENSOR ASSEMBLY 640C0031G11 ALL ANALOG LOW VOLTAGE WIRING TO BE RUN IN SEPARATE CONDUIT FROM ALL OTHER WIRING TEMP PROBE FRICK P N 640A0035H01 WELL FOR...

Page 32: ...LL 333Q0000897 RELAY BASE FOR 333Q0000206 ABOVE 1 ALL 333Q0000207 RELAY 3PDT P B TYPE 1 ALL 111Q0451152 RELAY BASE FOR 111Q0451152 ABOVE 1 ALL 111Q0452442 FUSE 5 AMP b 5 ALL 333Q0000117 FUSE 2 AMP Rep...

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