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fri-jado

Service Manual CSD 180 hot f

orm 912

3877 rev. 07/2011

ELECTRICAL TESTS AND SERVICE PROCEDURES

Page 13

ELECTRICAL TESTS AND SERVICE PROCEDURES

Note:

When testing the resistance of the element remove the wiring.

HEATING ELEMENT TEST

Type

Wattage/Voltage

Resistance Ω

-0% + 10%

Current A

CSD180

2500

21.2

10.8

2

1

2

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Summary of Contents for CSD 180 Hot

Page 1: ...cedures in this manual This manual is not intended to be all encompassing If you have not attended a training for this product you should read in its entirety the repair procedure you wish to perform to determine if you have the necessary tools instruments and skills required to perform the procedure Procedures for which you do not have the necessary tools instruments and skills should be performe...

Page 2: ...fri jado Page 2 Service Manual CSD 180 hot form 9123877 rev 07 2011 ...

Page 3: ...kside continued 7 Heating element 7 Heating element continued 8 Electronic components 8 Main switch 9 Temperature display 9 Door glass 9 Door glass continued 10 Sideglass 10 Sideglass continued 11 Glass swingdoor 12 Electrical tests and service procedures 13 Heating element test 13 General troubleshooting list 14 Troubleshooting for the CSD180 14 Exploded view and partslist 15 CSD180 15 Electrical...

Page 4: ...ing Type CSD180 Power W 2600 Fuses needed with power connection 230V 1N 50 60 Hz 1x16 A Standard plug from factory Two pole earthed plug 16 A Temperature range 22 90 C Lighting 2x TL lamp 18W 1x PLL lamp 55W Net weight kg 63 Gross weight kg 76 Height mm 877 Width mm 728 Depth mm 576 Standard set of tools Metric wrenches sockets and hex socket key wrenches Multi meter and AC current clamp meter Tem...

Page 5: ... stickers and the Fri Jado logo are glued on the CSD 2 Replace the warning stickers and logo in case of damage 1 Open the swingdoor on the top 2 Loosen the 7 screws on the bottom side of the headlight 1 and 2 3 Press the headlight from the front side backwards till the end position See next page WARNING STICKERS DIA LAMP REMOVAL AND REPLACEMENT OF PARTS ...

Page 6: ...refully out of the holder 6 Check the support clip 5 7 Check the lamp holder 6 8 Check the prisma protection plate 7 on damages and deformation 9 Reverse the procedure to install 1 Open the backdoor 2 Check the lamps on function discolora tion and dirt 3 Remove the lamp by turning this a quar ter and pulling it forward See next page Note Romove the lamp carefully without breaking it DIA LAMP CONTI...

Page 7: ...the 2 screws 4 on the lamp bracket 5 and check the lamp holders on dirt burning or deformation 1 Pull the knob off from the thermostat 2 2 Remove the 2 screws that sucure the back panel and remove this panel 1 2 Open the back door and remove the two bottom plates 4 See next page TL LIGHT ON BACKSIDE CONTINUED HEATING ELEMENT ...

Page 8: ...to place the bottom plates in the right position 1 Pull the knob off from the thermostat 2 2 Remove the 2 screws 3 that sucure the back panel and remove this panel 1 Below mentioned components can be repla ced if broken 4 Sensor thermometer 5 Sensor thermostat 6 Blower motor 7 Contactor 8 Ballast 9 Thermostat Note When changing thetemperature sensor it is recommended to ty a pull wire around the o...

Page 9: ...ng from the switch 3 Reverse the procedure to install 1 Use a screwdriver to tilt the display out of the frame 2 Remove the wiring from the display 3 Reverse the procedure to install 1 Open the door and remove the 2 screws that secure the hinge plate and remove this plate 2 Lift the complete door out of the bottom hinge See next page MAIN SWITCH TEMPERATURE DISPLAY DOOR GLASS ...

Page 10: ...2 screws that secure the door handle and carefully remove the handle and leave the magnets on the door frame 5 Cut the sealant on the bottom side btween the glass and the frame 6 Remove the glass out of the frame 7 Reverse the procedure to install 1 Remove the screws 1 and 2 that se cure the cover plate 3 on the inside and remove this plate See next page DOOR GLASS CONTINUED ...

Page 11: ...rame and clean the frame with a sol vent 5 Apply sealant all around the frame or on the inside of the new glass 6 Tilt the glass in the carrying channel on the bottom side and press the glass against the frame 7 Mount the bracket and locknut but don t tighten the nut total 8 Now press the glass beginning on the bottom side against the frame to spread the sealant in an equal way 9 Now tighten the l...

Page 12: ...e these bolts you have to secure them again with this Loctite If you don t have the Loctite with you you can also replace the glass without removing the bolts Just go to step 2 2 Open the door and remove the bolts 3 on both sides Now carefully remove the clamp and and magnets and take out the glass 6 3 Reverse the procedure to install Note The bolt 1 is secured with Loctite 271 GLASS SWINGDOOR ...

Page 13: ... 2011 ELECTRICAL TESTS AND SERVICE PROCEDURES Page 13 ELECTRICAL TESTS AND SERVICE PROCEDURES Note When testing the resistance of the element remove the wiring HEATING ELEMENT TEST Type Wattage Voltage Resistance Ω 0 10 Current A CSD180 2500 21 2 10 8 2 1 2 ...

Page 14: ...rted 3 Wiring shorted Display does not reach desired temperature 1 Incorrect line voltage 2 Heating element malfunction 3 Blower malfunction 4 Thermostat malfunction 5 Thermometer indicates wrong value 6 Wiring loose Display temperature is too high 1 Thermostat malfunction 2 Thermometer indicates wrong value Lamp s do not work Note The TL lamps are connected in series When 1 lamp brakes the other ...

Page 15: ...0 31 32 40 34 35 36 37 39 40 41 42 43 45 46 47 48 49 50 51 52 53 54 55 56 57 58 38 70 76 75 60 64 71 63 60 61 62 73 64 59 71 72 61 62 69 67 61 68 44 65 66 65 66 13 74 20 Page 15 EXPLODED VIEW AND PARTSLIST Service Manual CSD 180 hot form 9123877 rev 07 2011 CSD180 EXPLODED VIEW AND PARTSLIST ...

Page 16: ...rmostat sensor holder 35 9274010 1 Back panel 36 9272018 1 Holder for sensor 37 9086100 1 Blower 38 9040081 11 Magnet 39 9274017 1 Door handle 40 9272016 1 Thermostat 41 9281001 1 Ballast 2x14W 42 9191181 1 Contactor 43 9222076 1 Strain relief 44 9222077 1 Nut strain releaf 45 9160865 1 Heating element 46 9274034 1 Support profile right 47 9270403 1 Drawer 48 9086118 1 Knob 49 9274009 1 Swing draw...

Page 17: ...fri jado schema s MD Csd 9270800 dwg 15 10 2007 9 22 58 Service Manual CSD 180 hot form 9123877 rev 07 2011 Page 17 ELECTRIC DIAGRAM CIRCUIT DIAGRAM CSD180 ELECTRICAL DIAGRAM ...

Page 18: ...Page 18 Service Manual CSD 180 hot form 9123877 rev 07 2011 ...

Page 19: ...fri jado Page 19 Service Manual CSD 180 hot form 9123877 rev 07 2011 ...

Page 20: ...fri jado Service Manual CSD 180 hot form 9123877 rev 07 2011 Fri Jado B V P O Box 560 4870 AN Etten Leur The Netherlands tel 31 76 50 85 400 fax 31 76 50 85 444 info frijado com www frijado com ...

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