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Franklin Fueling Systems EVO 600, Installation Manual, Page: 1 / 40

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EVO

TM

 600 AND EVO

TM

 6000

AUTOMATIC TANK GAUGES 

INSTALLATION GUIDE

Summary of Contents for EVO 600

Page 1: ...EVOTM 600AND EVOTM 6000 AUTOMATICTANK GAUGES INSTALLATION GUIDE ...

Page 2: ... may result from use of this manual or the products We make no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Copyright 2020 Franklin Fueling Systems LLC Madison WI 53718 All world rights reserved No part of this publication may be stored in a retrieval system transmitted or reproduced in...

Page 3: ... Boxes 4 Conduit 4 Splice Connector Kits 5 Installing the console 5 Location 5 Mounting the console 5 Dimensions 5 Communication ports 8 Wiring the console and modules 9 Non Intrinsically Safe Wiring 11 Controller Module CM 11 Flexible cable connector 11 Line power wiring 13 Electrical resistance to earth ground 13 110 240 VAC line power wire connections 14 Relay output wiring optional 14 Emergenc...

Page 4: ...Meter 24 Probe Module PRB 24 Supported devices 25 2 Wire Sensor Module 2WSNS 26 3 Wire Sensor Module 3WSNS 27 Supported devices 28 4 20mA Analog Input Module 420IB 29 RS 485 Module FMP 485IS Module 30 Control Drawing 1 31 Control Drawing 2 32 ...

Page 5: ...mation below to contact FFS franklinfueling com 3760 Marsh Rd Madison WI 53718 USA Tel USA Canada 1 800 225 9787 Fax 1 608 838 6433 Tel UK 44 0 1473 243300 Tel Mex 001 800 738 7610 Tel DE 49 6571 105 380 Tel CH 86 10 8565 4566 Conventions used in this manual This manual includes safety precautions and other important information in the following format NOTE This provides helpful supplementary info...

Page 6: ...se vapors can make you dizzy or unconscious and if ignited they can explode and cause serious injury or death Containment sumps are designed to trap hazardous liquid spills and prevent environmental contamination so they can accumulate dangerous amounts of hydrocarbon vapors Check the atmosphere in the sump regularly while you are working in it If vapors reach unsafe levels exit the sump and venti...

Page 7: ...when not run through rigid metal conduit Refer to the Direct Burial Cable Installation Manual P N 000 1041 for further information Cable or wire for FMP ULS UHS sensors You can use wire type THHN TFFN or THWN gas and oil resistant 18 AWG minimum 1500 feet maximum wire run length when it is enclosed in rigid metal conduit from the sensor to the console When cable is not run through rigid metal cond...

Page 8: ...es See the appropriate leak detection sensor installation manual for information on required riser pipes and riser cap adapters Weatherproof Junction Boxes Minimum 16 cubic inch 262 cm weatherproof junction box cover and cover gasket for the manholes of liquid level probes and leak detection sensors Also use to inch 12 7 mm to 19 05 mm bushings for probe sensor compression fittings Use a weatherpr...

Page 9: ...plosion hazard will be created which can result in severe injury death serious property damage and or environmental contamination Leave a minimum of two inches 5 1 cm of space around the console open to allow for ventilation communication port connections conduit and wiring If the ventilation slots located on the sides are obstructed the unit may overheat and stop functioning as intended Four moun...

Page 10: ...6 EVOTM 600 11 1 282 mm 11 7 297 mm LED INDICATOR LIGHTS Optional LCD Display OPTIONAL PRINTER MOUNTING TABS 4 PLCS 9 0 229 mm 8 25 210 mm EVOTM 6000 17 432 mm 14 2 361 mm 11 7 297 mm 9 229 mm ...

Page 11: ...nsion console EVO EXPC 11 1 282 mm 16 5 419 mm 8 203 mm 14 2 361 mm 12 1 307 mm Front view Side view EVOTM expansion console 2 EVO EXPC2 11 1 282 mm 10 5 267 mm 8 203 mm 8 2 208 mm 12 1 307 mm Front view Side view ...

Page 12: ...ntroller Ethernet 2 RJ45 Network Controller Wi Fi Antenna SMA Jack Female Wi Fi Antenna Controller RS 485 TPI 5 Pin Pluggable Terminal Block 0 2 5 08 mm LS TS DIM external and Turbine Pump Interface TPI Power Supply Bus Extension CAN 3 Pin Pluggable Terminal Block 0 15 3 81 mm LS For connecting to expansion consoles TS EXPC Power Supply Dispenser Interface Module optional RS 422 232 and Current Lo...

Page 13: ...and non intrinsically safe conduit only enter through non IS knockouts Maintain the integrity of the intrinsically safe modules by keeping probe and sensor wiring in conduit separate from all other wiring Probe and sensor wiring may be run in the same conduit as long as they are both receiving power from the same console and the wire complies with NEC 504 30 or applicable local codes Console Speci...

Page 14: ...les red Controller Module CM Power Supply Module PS Isolation barrier IS modules blue EVOTM 6000 Front view with cover removed NOTE Isolation barriers can be moved if it does not interfere with the conduit knockouts ...

Page 15: ...e connector Flexible cable connector The flexible cable is installed at the factory and is just long enough to allow the door to fully open It is protected from high power wiring by the metal shroud attached to the CM NOTE The cable should not be deformed but should be freely folded back into the shroud so that it does not get pinched when the door is closed If the flexible cable does become detac...

Page 16: ...ow Enlarged View of Power Supply Module s Relay Outputs NC1 C1 NO1 NC2 C2 NO2 Suggest Use Optional INCON TS RA1 or TS RA2 TS RK Remote tank overfill alarm outputs See the appropriate manuals for further details Remote External Alarm Outputs Power Supply Module RUN ERR 5V 24V POWER L1 N L2 RELAY OUTPUTS NC1 C1 NO1 NC2 C2 NO2 LOW VOLTAGE INPUTS IN1 GND IN2 GND An emergency generator application setu...

Page 17: ...in Green Gnd ground Wire 12 AWG 2 1 mm Min CU Earth Ground Rod 14 AWG 2 5 mm Min 14 AWG 2 5 mm Min 12 AWG 4 mm Min 12 AWG 2 5 mm Min WARNING Make sure that the console s power circuit breaker is turned off during any installation Lethal voltages are present inside the console which could kill or injure you Also secure the console s circuit breaker in the off position and attach a lockout to it whi...

Page 18: ...RA1 TS RA2 and TS RK Tank Overfill Alarms Installation Guide part number 000 1027 Emergency generator applications optional The wiring or use of discrete inputs is optional Skip this section if you don t plan to use this interface Discrete inputs may be wired to an EVOTM 600 or EVOTM 6000 console with 18 AWG type TFFN or THWN wire You may also use THHN wire in sizes larger than 18 AWG Emergency ba...

Page 19: ...ispenser to be wired to the AC Input Module This provides electrical isolation for each dispenser When making the connection for the hook signals to the AC Input Module refer to the following diagram and use these guidelines If there are two hooks per dispenser wire the two hooks from Dispenser 1 to AC input channels 1 and 2 the hooks from Dispenser 2 to AC channels 3 4 etc If there are three hook...

Page 20: ...ow shows two examples of positive shutdown upon alarm conditions Relay Module Specifications Number of Channels 8 Form C Contact Rating 2A 250 VAC 2A 30 VDC Switching Current 2A Max Switching Power 1500 VA Max Relay Module RUN ERR NO8 C8 NC8 NO7 C7 NC7 NO6 C6 NC6 NO5 C5 NC5 NO4 C4 NC4 NO3 C3 NC3 NO2 C2 NC2 NO1 C1 NC1 Relay Module disables the hook signal to the pump upon alarm conditions 110 240 V...

Page 21: ... modules with an expansion console If the current rating is higher than 10 Amps use an appropriate extension relay Relay Module RUN ERR NO8 C8 NC8 NO7 C7 NC7 NO6 C6 NC6 NO5 C5 NC5 NO4 C4 NC4 NO3 C3 NC3 NO2 C2 NC2 NO1 C1 NC1 DISPENSER 1 Relay Module disables power to the dispenser upon alarm conditions 110 240 VAC Electrical Panel Line Neutral Line Neutral GND Switching Current 2A Max Switching Pow...

Page 22: ...mA RMS IMPORTANT Use care if both low voltage and high voltage signals are used simultaneously for the voltage inputs Use agency approved wire rated at 600 V for safety and always make sure terminal connections are tight and that no loose wire strands exist The IO Module s four 4 20 mA signal outputs can be used to interface to an external device such as a SCADA Supervisory Control And Data Acquis...

Page 23: ...an 5 Chan 4 Chan 8 Chan 7 Line Neutral SCADA System optional Generic Device optional NOTE Connected devices are not powered by the IO Module The eight channels shown in the diagram above are only inputs The four terminals at the top are 4 20 mA outputs ...

Page 24: ...6 outputs with an expansion console The diagrams below illustrate two examples of positive shutdown upon alarm conditions 10 Amp Relay Module Specifications Number of Channels 6 Form C Contact Rating 10 A 250 VAC or hp 240 VAC hp 120 VAC NOTE A valid dispenser hook signal coming from the AC Input Module shown in the Dispenser Hook Signals section is required for these diagrams to function as shown...

Page 25: ...x 10ARLY Module NOTE If a dispenser s current rating is higher than 10 Amps use an appropriate extension relay NOTE The line from the dispenser must be connected to NO1 programmed as inverted if the setup on the console is intended to shut the dispenser down when alarm conditions occur via conditions California Vapor Recovery For example when both a console dispenser are shut down the dispenser li...

Page 26: ...ole The 420EXP will most likely be used with explosion proof version of the line leak pressure transducers at the sites where IS wiring is not available NOTE Components located in the hazardous area must be an explosion proof version and wiring must be enclosed in explosion proof conduits EXP Analog Input Module Specifications Number of Channels 8 Loop Power 24 V Internal Resistance 350 ohms 4 20m...

Page 27: ...y Concept Under this concept the IS apparatus field device has assigned parameters which when properly matched to those of an associated apparatus will constitute an intrinsically safe system If there are none available values of 60 pF foot 200 pF m for capacitance per wire pair and 0 2 μH foot 0 7 μH m for inductance may be used Refer to the associated apparatus s control drawing for acceptable c...

Page 28: ...Specifications Number of Channels 12 Entity Parameters Uo 28 35 V Io 157 5 mA Co 1 04 μF Lo 1 4 mH Po 1 1 W Probe Module RUN ERR 9 8 7 Blk Red Blk Red Blk Red 12 11 10 Blk Red Blk Red Blk Red 3 2 1 Blk Red Blk Red Blk Red 6 5 4 Blk Red Blk Red Blk Red SHLD BLK RED SHLD BLK RED Non Hazardous Location Hazardous Location Class I Division 1 Group D Group IIA Zone 0 Probe SHLD Probe Vapor Flow Meter NO...

Page 29: ...ictive Sensor FMP DDS U Discriminating Dispenser Sump Universal Device Protocol FMP DTS U Discriminating Turbine Sump Universal Device Protocol FMP EIS U Electro Optical Interstitial Liquid Sensor Universal Device Protocol FMP DIS U Discriminating Interstitial Liquid Sensor Universal Device Protocol FMP HIS U Hydrostatic Interstitial Reservoir Universal Device Protocol FMP HIS XL U Hydrostatic Int...

Page 30: ... 7 Blk Wht Blk Wht Blk Wht 12 11 10 Blk Wht Blk Wht Blk Wht 3 2 1 Blk Wht Blk Wht Blk Wht 6 5 4 Blk Wht Blk Wht Blk Wht BLK WHT BLK Non Hazardous Location Hazardous Location Class I Division 1 Group D Group IIA Zone 0 TSP HLS high level sensor FMP ULS universal liquid sensor BLK BLK WHT WHT NOTE Standard sensors do not use digital data They operate like ON OFF switches which are closed when no liq...

Page 31: ...es for each See the diagram below to identify the types of sensors you should use with this module 3 Wire Sensor Module Number of Channels 8 Entity Parameters Uo 7 71 V Io 573 mA Co 500 μF Lo 433 μH Po 932 mW 3 Wire Sensor Module RUN ERR 4 Blk Wht Red 3 Blk Wht Red 2 Blk Wht Red 1 Blk Wht Red 8 Blk Wht Red 7 Blk Wht Red 6 Blk Wht Red 5 Blk Wht Red BLK RED WHT BLK FMP ULS or TSP ULS Universal Liqui...

Page 32: ...e Sump BRITESENSOR TSP DVS Discriminating Vapor BRITESENSOR TSP MWS Discriminating Monitor Well BRITESENSOR TSP EIS Electo optical Interstitial liquid Standard sensor TSP ULS Universal Liquid Standard sensor TSP ULS 15 High product Level 15 Standard sensor TSP HLS 30 High product Level 30 Standard sensor TSP HIS Hydrostric Interstitial reservoir BRITESENSOR TSP HIS XL Hydrostric Interstitial reser...

Page 33: ... be used with line leak pressure transducers tank pressure sensors and vacuum sensors Analog Input Module Specifications Number of Channels 8 Entity Parameters Uo 26 25 V Io 98 2 mA Co 1 25 μF Lo 14 7 mH Po 0 64 W 4 20mA Input Module RUN ERR Vacuum Sensor BLK White Tank Pressure Sensor BLK RED BLK RED LSU500 Hazardous Location Class I Division 1 Group D Group IIA Zone 0 Non Hazardous Location FMP ...

Page 34: ... maintain intrinsically safe protocols Entity Parameters Uo V 10 71 lo mA 563 Lo mH 0 5 Co μF 6 3 Po W 1 22 RS 485 Module RUN ERR Hazardous Location Class I Division 1 Group D Group IIA Zone 0 Non Hazardous Location Uo 10 71 V lo 0 563 mA Lo 0 5 mH Co 6 3 μF Po 1 22 W PWR A B GND PWR A B GND PWR A B GND PWR A B GND 563 mA NOTE All components located in the hazardous area must be Third Party Certif...

Page 35: ...ITS RUN IN THE SAME CABLE CONDUIT MUST HAVE AT LEAST 0 25mm OF INSULATION 4 CAPACITANCE AND INDUCTANCE OF THE FIELD WIRING FROM THE INTRINSICALLY SAFE EQUIPMENT TO THE BARRIER SHALL BE CALCULATED AND MUST BE INCLUDED IN THE SYSTEM CALCULATIONS AS SHOWN IN TABLE 1 1A 1B AND 2B CABLE CAPACITANCE Cc PLUS INTRINSICALLY SAFE EQUIPMENT CAPACITANCE Ci MUST BE LESS THAN THE MARKED CAPACITANCE Co SHOWN ON ...

Page 36: ...7 SHLD RED BLK 8 SHLD RED BLK 9 SHLD RED BLK 10 SHLD RED BLK 11 SHLD RED BLK 12 0539 Ex ia Ga IIA DEMKO 05 ATEX 0430464X IECEx UL 05 0013X II 1 G NOTES 1 THE MODEL EVO600 EVO6000 TS EXPC AND TS EXPC2 SHALL NOT BE CONNECTED TO ANY EQUIPMENT WHICH USES OR GENERATES GREATER THAN 250V 2 EACH GROUND TERMINAL SHALL BE CONNECTED TO A SUITABLE SYSTEM EARTH GROUND THE DC RESISTANCE BETWEEN GROUND TERMINALS...

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