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19

Item #

Manufacturer

Model #

Description

1

Lovato

GA032A

Disconnect switch, non fusible, 32 AMP, 3PH, 600V, UL508

GAX61

Disconnect, remote handle, red-yellow

GAX7150

Disconnect, remote shaft

2

Gladiator

CFS-2PM30

Disconnect switch, fusible, 2PH, midget CLASS, 240VAC, 30 AMP, UL508, din rail mount

3

Phoenix Contact

2966265

Screw terminal base AU plated 6A at 24VDC SPDT PLC-RSC relay module

4A

Phoenix Contact

1412577

Heavycon sleeve housing B6 for single locking latch 1/2" NPT

1648115

Heavycon male insert, B6 series 6-POS screw connection

4B

Phoenix Contact

1411318

Heavycon B6 panel mounting base with single locking latch and protective dust cover

1648128

Heavycon socket female insert B6 series 6-POS screw connection

5

Mean Well Ent . or Equal

MDR-60-24

60 watt . 24VDC, 2 .5 AMP power supply unit with enclosure

6

Unitronics

Samba SM43-J-T20

PLC with HMI

7

Edison

CHCC2DU

2P, 30A, 600V rated fuse holder for use with CC class fuses

8

Lovato

FBO1G1P

1P, 30A, 600V rated fuse holder for use with class CC fuses

9

Wiegmann or Equal

N1C121206

Enclosure, 12 x 12 x 6 in, wall mount, steel, ANSI 61, SGL door with hinge . Completed panel to be UL508 labeled .

N1P1212

Subpanel, 10 .2 x 10 .2 in, carbon steel

10

Automation Direct or Equal

Konnect T-IT KN-G10

Terminal block ground, GRN-YEL 26-10 AWG screw down

11

-

-

-

12

Franklin Electric

Sensata 71CP0350

4-20 MA, 0-150 PSI, 1/4" NPT male, 2 pin packard pressure transducer with cable

13

-

-

-

14

Thomas & Betts or Equal

CC-NPT-38-G

Nylon liquid tight cord connector 3/8" NPT

Summary of Contents for 1IL-2301414-T1S

Page 1: ...INLINE 1100 SPECPAK Owner s Manual Meets the Requirements of NSF ANSI 372 ...

Page 2: ......

Page 3: ...3 TABLEOFCONTENTS Specifications 4 Installing the Unit 5 Unit Operation 8 Troubleshooting 11 Replacement Parts 16 Wiring Diagram 18 ...

Page 4: ...80 60 230 V 26 5 Duplex with CP and pressure transducer 574705902 2IL 23033 G1T 32 1 8 44 3 16 14 1 2 64 1 2 3 Groove 4 8 Gal 13 41 8 25 2 80 60 230 V 26 5 Triplex with CP and pressure transducer 574705903 3IL 23033 G1T 42 1 8 44 3 16 14 1 2 68 1 2 3 Groove 4 8 Gal 13 41 8 25 3 120 60 230 V 38 5 Quad with CP and pressure transducer 574705904 4IL 23033 G1T 51 1 8 44 3 16 14 1 2 68 1 2 3 Groove 4 8 ...

Page 5: ...ol mounting hardware 2 Location Selection and Mounting The pump pack is heavy and may require additional technicians to support and move the unit during installation Use extreme caution in selecting an appropriate vertical surface to mount the unit and consult with a structural professional to verify that the selected wall can safely support the weight of the unit Identify a suitable wall location...

Page 6: ... manifolds are attached tighten down all of the lag screws 2 Header End Cap Installation 1 Discharge End Cap Header This end cap piece is equipped with the bladder tank and a 1 1 4 open threaded port and is configured for installation on the left end of the discharge header If the end cap is to be installed on the right end the bladder tank can be easily moved to the open 1 1 4 port Attach the Dis...

Page 7: ...the snap fitting 4 Connect Site Power to the Control Panel The control panel contains two 2 hot leads L1 L2 for 230VAC 60 Hz electric supply Failure to properly wire the unit and changing the wiring of the unit can result in serious bodily harm death and major equipment damage The electrical system consists of the control panel pumps and pressure transducer The control panel consists of an HMI PLC...

Page 8: ... de energize the site power feeding the control panel when opening the panel otherwise an electrical shock hazard will still exist which can cause serious injury death and major property damage Prior to turning the unit on the following should be checked a The electrical incoming voltage should be verified that it meets the electrical requirements and that an adequate ground connection exists b Th...

Page 9: ... button can be selected A red background to the MODBUS field indicates the controller is in local control while a GREEN background indicates the unit is operated remotely PUMP COUNTER A time counter provided below each pump icon indicates the number of days a pump has been in active operation running and not just available for operation These timers can be reset for one or more of the pumps by pre...

Page 10: ...s selection can be made by pressing the time button immediately to the left of the PUMP SHUTDOWN TIMER label This timer will enable for a smooth transfer between the lead pumps immediately following a rotation TheusercanreturntotheSYSTEMscreenbypressingtheSYSTEMbuttonlocatedatthelowerrightsideofthescreenortheycangotoSETUPPAGE2Screen SETUP PAGE 2 screen is shown in Figure 7 and contains a number of...

Page 11: ...tional issues with the package pumps Figure 8 Fault Possible Causes Corrective Action PLC Screen Does Not Turn On Site power to the control panel may be interrupted MaincontrolpaneldisconnectmaybeintheOFF 0 position The main fuses may be blown The fuses for the PLC may be blown PLC may be malfunctioning Verify that site power is live to the panel Turn control panel disconnect to the ON 1 position ...

Page 12: ...Lead lag or parallel pump operation i e Duplex triplex or quadplex pump operation Use this selection to pick the method of controlling the lead pump rotation when operating the pumps in a lead lag format Selecting 1 will allow the user to start and stop the pumps using buttons on the system screen under the pump icons note the pumps must be made available by selecting the pump available unavailabl...

Page 13: ...er in psi in this input box While on the system screen press Enter a pressure differential off of pressure set point for each lag pump in these fields Theprogramwillimmediatelypausepumpoperationifthetransducerreadingdropsbelow3 8ma Thispreventsrunawayoperationincaseofabadsensor Theusercandelaythispausefromoccurring byupto10secondsbyusingthisfieldtopreventnuisanceshutdownsfromtransientmareadings Go...

Page 14: ...k on because of a minor drop in pressure after shutoff Use this field to define the time period between stop and start cycles which would indicate that hunting is occurring usually 1 5 seconds If the system has a stop and start cycle within this time period it will index a counter by 1 and when the counter hits the number inputted in the next field the higher set point will be activated for one st...

Page 15: ...x based on model Register 0243h Pump System State 0 Maintenance 1 Commissioning 2 Manual 3 Time Based 4 Day Time Based Register 0244h Pump 1 State OP 0 Off 1 On Register 0245h Pump 2 State OP 0 Off 1 On Register 0246h Pump 3 State OP 0 Off 1 On Register 0247h Pump 4 State OP 0 Off 1 On Read Coils Register0240h System Alarm Register 0241h Pump System State 0 System Off 1 System On Writing Multiple ...

Page 16: ...16 REPLACEMENTPARTS System Replacement Parts 5 14 8 6 11 12 7 2 3 9 9 10 4 11 10 1 1 13 ...

Page 17: ...ead lag alternating pump control 5 Pressure Tank 10 3 gal tank with rubber bladder 6 Mounting Frame 304SS 12 gauge 8 frame pieces welded to manifolds 7 Pressure Switch 8 Capped 1 1 2 NPT Male Conn for OPT RV Provided by Others 9 Pressure Gauge 10 Drain Valve 3 4 SS drain valve 11 Isolation Valve 1 1 2 SS full port ball valve 12 Check Valve 1 1 2 SS inline spring check valve 13 Pump Connection 1 1 ...

Page 18: ...0 30 AMP CC FU3 FU4 600AC 300DC Bussman FNQ R 15 15 AMP CC FU5 FU6 600AC 300DC Bussman FNQ R 15 15 AMP CC FU7 FU8 600AC 300DC Bussman FNQ R 5 5 AMP CC Samba Jumper Settings Jumper Setting 1 B PNP Source all inputs 5 B Analog input on input 10 6 B Analog input on input 11 3 B AN0 input 4 A AN1 input ...

Page 19: ...st cover 1648128 Heavycon socket female insert B6 series 6 POS screw connection 5 Mean Well Ent or Equal MDR 60 24 60 watt 24VDC 2 5 AMP power supply unit with enclosure 6 Unitronics Samba SM43 J T20 PLC with HMI 7 Edison CHCC2DU 2P 30A 600V rated fuse holder for use with CC class fuses 8 Lovato FBO1G1P 1P 30A 600V rated fuse holder for use with class CC fuses 9 Wiegmann or Equal N1C121206 Enclosu...

Page 20: ...VAC Bussman FNQ R 15 15 AMP CC FU5 FU6 500VAC Bussman FNQ R 15 15 AMP CC FU7 FU8 500VAC Bussman FNQ 15 15 AMP CC FU9 FU10 600AC 300DC Bussman LP CC 5 5 AMP CC Samba Jumper Settings Jumper Setting 1 B PNP Source all inputs 5 B Analog input on input 10 6 B Analog input on input 11 3 B AN0 input 4 A AN1 input ...

Page 21: ...male insert B6 series 6 POS screw connection 5 Mean Well Ent or Equal MDR 60 24 60 watt 24VDC 2 5 AMP power supply unit with enclosure 6 Unitronics Samba SM 45 J T20 PLC with HMI 7 Edison CH60J2 2P 60A 600V rated fuse holder for use with CC class fuses 8 Lovato FBO1G1P 1P 30A 600V rated fuse holder for use with class CC fuses 9 Wiegmann or Equal N1C121206 Enclosure 16x16x6in wallmount steel ANSI61...

Page 22: ... Bussman LP J 60SP 60 AMP J FU3 to FU10 500VAC Bussman FNQ R 15 15 AMP CC FU11 FU12 600AC 300DC Bussman LP CC 5 5 AMP CC Samba Jumper Settings Jumper Setting 1 B PNP Source all inputs 5 B Analog input on input 10 6 B Analog input on input 11 3 B AN0 input 4 A AN1 input ...

Page 23: ...ale insert B6 series 6 POS screw connection 5 Mean Well Ent or Equal MDR 60 24 60 watt 24VDC 2 5 AMP power supply unit with enclosure 6 Unitronics Samba SM43 J T20 PLC with HMI 7 Edison CH60J2 2P 60A 600V rated fuse holder for use with CC class fuses 8 Lovato FBO1G1P 1P 30A 600V rated fuse holder for use with class CC fuses 9 Wiegmann or Equal N1C121206 Enclosure 16x16x6in wallmount steel ANSI61 S...

Page 24: ...9255 Coverdale Road Fort Wayne IN 46809 Tel 260 824 2900 Fax 260 824 2909 www franklinwater com Form 106983101 Rev 001 06 18 ...

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