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U32-4 FPI Direct Vent Gas Insert

MAINTENANCE

GENERAL VENT 

MAINTENANCE

Conduct an inspection of the venting system 
semi-annually. Recommended areas to inspect 
as follows:

1)

  Check the Venting System for corrosion in 

areas that are exposed to the elements. 
These will appear as rust spots or 
streaks, and in extreme cases, holes. 
These components should be replaced 
immediately.

2)

  Remove the Termination Cap, and shine a 

fl ashlight down the Vent. Remove any bird 
nests, or other foreign material.

3)

  Check for evidences of excessive 

condensation, such as water droplets forming 
in the inner liner, and subsequently dripping 
out the joints, Continuous condensation can 
cause corrosion of caps, pipe, and fi ttings. 
It may be caused by having excessive 
lateral runs, too many elbows, and exterior 
portions of the system being exposed to 
cold weather.

4)

  Inspect joints, to verify that no pipe 

sections or fi ttings have been disturbed, 
and consequently loosened. Also check 
mechanical supports such as Wall Straps, 
or plumbers' tape for rigidity.

LOG REPLACEMENT

The unit should never be used with broken logs. 
Turn off the gas valve and allow the unit to cool 
before opening door to carefully remove the 
logs. The pilot light generates enough heat to 
burn someone. If for any reason a log should 
need replacement, you must use the proper 
replacement log. The position of these logs 
must be as shown in the diagram under Log 
Installation.  

NOTE:  Improper positioning of logs may 
create carbon build-up and will alter the unit’s 
performance which is not covered under 
warranty.

GLASS GASKET

 
If the glass gasket requires replacement use 
glass gasket (Part # 936-265) for the Bay Front 
and a tadpole gasket for the Flush Front (Part 
# 936-155).   

Top View of pilot fl ame

Top View of pilot fl ame

Incorrect fl ame pattern will have small, probably 
yellow fl ames, not coming into proper contact 
with the rear of the burner or thermopile. 

GOLD-PLATED TRIM

The 24 carat gold plated fi nish on the trim 
requires little maintenance, and need only be 
cleaned with a damp cloth. DO NOT use abrasive 
materials or chemical cleaners, as they may 
harm the fi nish and void the warranty. 

Clean 

any fi ngerprints off  before turning the unit 
on.   If the top louvers start to discolour, 
check the door gasket seal and replace if 
necessary.

DOOR GLASS 

Your FPI  insert is supplied with high temperature, 
5 mm Neoceram ceramic glass that will withstand 
the highest heat that your unit will produce. If 
your glass requires cleaning, we recommend 
using an approved glass cleaner available at 
all authorized dealers. Do not use abrasive 
materials. Do not clean the glass when hot.

In the event that you break your glass by impact, 
purchase your replacement from an authorized 
FPI  dealer only, and follow our step-by-step 
instructions for replacement.

Warning: Do not operate appliance 
with glass panels removed, cracked 
or broken. Replacement of the glass 
should be done by a licensed or 
qualifi ed service person.

Caution: Wear gloves when removing 
damaged or broken glass.

Flush Glass Replacement

Remove the fl ush door front (as per instructions 
in section "Standard Flush Doo"). Remove the 
4 glass clips from each corner. Slide in the new 
replacement glass. Push the 4 glass clips back 
onto the frame. 

If you have an incorrect fl ame pattern, contact 
your FPI dealer for further instructions.

Summary of Contents for U32-LP4

Page 1: ...ce Installation and service must be performed by an authorized installer service agency or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch a...

Page 2: ...ry equipped with a means to secure the unit INFORMATION FOR MOBILE MANUFACTURED HOMES AFTER FIRST SALE This FPI product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to th...

Page 3: ...fety 6 Speci cations 6 Gas Pressure Testing 6 Installation Into A Solid Fuel Burning Fireplace Or Factory Built Fireplace 6 Before You Start 6 Installation Checklist 7 Manufactured Mobile Home Additio...

Page 4: ...fference the label on the unit is the correct one For the State of Massachusetts installation and repair must be done by a plumber or gas tter licensed in the Commonwealth of Massachusetts For the Sta...

Page 5: ...in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY...

Page 6: ...urning factory built replace may void the listing of the replace Check with your local inspector before commencing with this installation BEFORE YOU START Safe installation and operation of this appli...

Page 7: ...7 Test gas pressure Refer to section Gas Pipe Pressure Testing Check aeration system Refertosection GasInsertAeration System 8 Installstandardandoptionalfeatures Refer to the following sections a Bri...

Page 8: ...is inlet hole 3 Locate the center point where the vent will pass through the chimney above the appliance Move the appliance into the exact location where it is to be installed Ensure that the Insert i...

Page 9: ...t you can slide the brick tabs on to the screws easily but that the tabs are secure For the location of the side brick tab screws see diagram 1 5 Remove the brick tabs and slide the side brick panels...

Page 10: ...Left Log C 02 56 on the two pins as shown F 02 48 B 02 45 E 0 2 4 7 INSTALLATION LOG SET INSTALLATION Read the instructions below carefully and refer to the diagrams If logs are broken do not use the...

Page 11: ...nect the fan switch wires by taking the black and red wires with the male ends in the grey harness and connect them with the wire connectors from the fan speed control 6 Connect the ON OFF switch wire...

Page 12: ...s with a black frame To install the frame simply hook the top door ange onto the top of the unit and swing the door towards the unit diagram 1 Be careful that the glass gasket does not roll up there m...

Page 13: ...n the unit Hook the top of the bay door over the ush door ange and swing the bottom against the bottom ange of the ush door Press down on the Bay Bottom bracket and push in until it clips behind the b...

Page 14: ...n Sheet 5 Remove the 2 screws holding the Burner Assembly to the firebox base Push the Burner Assembly to the left and lift out DC Sparker Kit Contains Qty Part Description 1 820 475 Bracket DC Sparke...

Page 15: ...nnect the ignitor wire from the Piezo Ignitor and connect it to the DC Sparker Piezo Ignitor Ignitor Wire Piezo Ignitor Ignitor Wire DC Sparker 24 Install the 3 4 nylon plug to cover up the hole on th...

Page 16: ...oper flame appearance and glow on logs NOTE The battery in the DC Sparker Box will need to be replaced an nually 25 Connect the DC spark generator wires to the SIT Valve with the screw which is provid...

Page 17: ...to side trim 2 Lift unit up slightly and push down on the corners of the Bottom Trim Bracket and slide under unit Unit should touch tabs on Bottom Trim Bracket Bottom Trim Bracket Push in Corners 3 Co...

Page 18: ...Top Frame is held in place by friction t if the frame needs to be adjusted bend the bracket accordingly Hinge Screen Door 7 Install the Left and Right Side Screen Doors in the fully open position by p...

Page 19: ...ace the switch box assembly over the boss on the rear left side piece and secure with one screw 28 9 Tuck the wires into the faceplate to keep them away from the insert using the clip provided Attach...

Page 20: ...to place Slide side ller bracket into gap between glass and re box Side Hook Slots 12 To put on the Hampton logo peel the sticker from the back of the logo and place it centered on the bottom left han...

Page 21: ...y harness and connect them with the wire connectors from the fan speed control Connect the ON OFF switch wires by taking the black and red wires with the female ends and connect them to the ON OFF swi...

Page 22: ...the 6 screws provided Left Side Door Pin on Door Frame Note If you nd that the Left or Right Side Screen Door is lower then the other use the spacer provided to help align the Doors The spacer is to b...

Page 23: ...ontrol wires for to the 120V wires 3 Install3AAAalkalinebatteriesintransmitter and 4 AA alkaline batteries in the receiver Install the receiver and its cover in the wall Switch the remote receiver to...

Page 24: ...a power failure the burner switch and the optional remote control thermostat will continue to operate However a 120V A C power supply is needed for the fan blower operation Caution Ensure that the wi...

Page 25: ...25 U32 4 FPI Direct Vent Gas Insert For PROPANE Units and Units Equipped with DC Spark Boxes For installation of the DC Spark Box refer to the LP Conversion instructions in this manual INSTALLATION...

Page 26: ...ly push and release the black button on spark igniter until pilot lights Continue to hold the control knob in for approximately one minute then release the gas control knob The pilot ame should contin...

Page 27: ...nute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 3 and 4 If knob does not pop up when released stop and immediately call your servic...

Page 28: ...nder warranty GLASS GASKET If the glass gasket requires replacement use glass gasket Part 936 265 for the Bay Front and a tadpole gasket for the Flush Front Part 936 155 Top View of pilot ame Top View...

Page 29: ...rebox wall and lift out 8 Remove the 10 screws holding the Access Panel in place 9 Remove the Fan Air Duct by loosening the 3 screws squeeze the sides together to remove TO REMOVE FAN 1 Turn the unit...

Page 30: ...ng 13 Fire up the unit temporarily and check the manifold pressure 14 Reinstallthevermiculite embers rockwool logs and brick panels as needed 15 Close the door and replace the louvers 16 Fire up the u...

Page 31: ...lush Louvers Set Black 420 923 FlushLouvers Set Black Steel 25 420 940 Bay Louvers Set Black Gold 420 938 Bay Louvers Set Black 420 942 Bay Louver Set Black Steel 422 901 BrickPanelSet StandardBrown 4...

Page 32: ...7 904 390 Burner Ori ce LP 52 936 170 Ori ce Gasket 66 910 038 Pilot Assembly 3 Flame NG 910 039 Pilot Assembly 3 Flame LP 67 Pilot Holder 68 W840470 Pilot Assembly Gasket 69 402 935 Log Set 402 572 E...

Page 33: ...oor Trim 112 904 196 1 Round Magnet 910 421 PilotOn Off3 ExtensionKnob SIT 910 422 FlameHi Low3 ExtensionKnob SIT 402 956 Gold Trim Bay Front 402 958 Steel Trim Bay Front Not available as a replacemen...

Page 34: ...Side Left Custom 74 904 586 Speed Control Knob c w Spring Clip FACEPLATE ASSEMBLY Part Description Part Description 402 918 Complete Faceplate Set Standard Contour with Black Trim 91 Faceplate Side Ri...

Page 35: ...Knob Black Cast Surround 201 Cast Faceplate Right 202 Cast Faceplate Top 203 Cast Faceplate Left 205 Flush Glass Frame 194 Mounting Flange 195 Hampton Logo Plate 207 402 981 Cast Grill Set Top Bottom...

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Page 39: ...ed by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replaceme...

Page 40: ...da FPI Regency Hampton and Palace are trademarks of FPI Fireplace Products International FPI replaces are designed with reliability and simplicity in mind In addition our internal Quality Assurance Te...

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