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FP Air Tools - Florida-Pneumatic Manufacturing Corporation 

851 Jupiter Park Lane, Jupiter FL 33458

7.2.2.3  

GENERAL SAFETY RULES

s -ULTIPLEHAZARDS2EADANDUNDERSTANDTHESAFETYINSTRUCTIONSBEFORE

INSTALLINGOPERATINGREPAIRINGMAINTAININGCHANGINGACCESSORIESON

ORWORKINGNEARTHEPOWERTOOL&AILURETODOSOCANRESULTINSERIOUS

BODILYINJURY

s /NLYQUALIlEDANDTRAINEDOPERATORSSHOULDINSTALLADJUSTORUSETHE

POWERTOOL

s $ONOTMODIFYTHISPOWERTOOL-ODIlCATIONSMAYREDUCETHEEFFEC

-

TIVENESSOFSAFETYMEASURESANDINCREASETHERISKSTOTHEOPERATOR

s $ONOTDISCARDTHESAFETYINSTRUCTIONSnGIVETHEMTOTHEOPERATOR

s $ONOTUSEATOOLIFTHETOOLHASBEENDAMAGED

s 7ARNINGSSHALLBEGIVENAGAINSTTHERISKOFEXPLOSIONORlREDUETOTHE

MATERIALBEINGPROCESSED

s 7ARNINGSSHALLBEGIVENAGAINSTTHERISKOFCUTTING

7.2.2.4  

PROJECTILE HAZARDS

s &AILUREOFTHEWORKPIECEOFACCESSORIESOREVENOFTHETOOLITSELFMAY

GENERATEHIGHVELOCITYPROJECTILES

s !LWAYSWEARIMPACTRESISTANTEYEPROTECTIONDURINGOPERATIONOFTHE

TOOL4HEGRADEOFPROTECTIONREQUIREDSHOULDBEASSESSEDFOREACH

USE

7.2.2.5  

ENTANGLEMENT HAZARDS

s %NTANGLEMENTHAZARDCHOKINGSCALPINGANDORLACERATIONSCANOCCUR

IFNECKWAREHAIRORGLOVESARENOTKEPTAWAYFROMTOOLANDACCES

-

SORIES

7.2.2.6  

OPERATING HAZARDS

s 5SEOFTHETOOLMAYEXPOSETHEOPERATORSHANDSTOHAZARDSINCLUDING

CRUSHINGIMPACTSCUTSANDABRASIONSANDHEAT7EARSUITABLEGLOVES

TOPROTECTHANDS

s /PERATORSANDMAINTENANCEPERSONNELMUSTBEPHYSICALLYABLETO

HANDLETHEBULKWEIGHTANDPOWEROFTHETOOL

s (OLDTHETOOLCORRECTLYBEREADYTOCOUNTERACTNORMALORSUDDEN

MOVEMENTSnHAVEBOTHHANDSAVAILABLE

s -AINTAINABALANCEDBODYPOSITIONANDSECUREFOOTING

s +EEPHANDSAWAYFROMROTATINGORRECIPROCATIONACCESSORIESSPINDLES

OROTHERMOVINGPARTS

s 2ELEASETHESTARTANDSTOPDEVICEINTHECASEOFANINTERRUPTIONOFTHE

ENERGYSUPPLY

s 5SEONLYLUBRICANTSRECOMMENDEDBYTHEMANUFACTURER

7.2.2.7  

REPETITIVE MOTIONS HAZARDS

s 7HENUSINGAPOWERTOOLYOUMAYEXPERIENCEDISCOMFORTINYOUR

HANDSARMSSHOULDERSNECKOROTHERPARTSOFYOURBODY

s 7HILEUSINGAPOWERTOOLPOSITIONYOURBODYINACOMFORTABLE

POSTURE-AINTAINSECUREFOOTINGANDAVOIDAWKWARDOROFFBALANCED

POSTURES#HANGINGYOURPOSTUREDURINGEXTENDEDTASKSMAYHELP

AVOIDDISCOMFORTANDFATIGUE

s )FYOUEXPERIENCESYMPTOMSSUCHASPERSISTENTORRECURRINGDISCOM

-

FORTPAINTHROBBINGACHINGTINGLINGNUMBNESSBURNINGSENSATION

ORSTIFFNESSDONOTIGNORETHESEWARNINGSIGNS0ROMPTLYTELLYOUR

EMPLOYERANDCONSULTAQUALIlEDHEALTHPROFESSIONAL

7.2.2.8     ACCESSORY HAZARDS

s /NLYUSESIZESANDTYPESOFACCESSORIESANDCONSUMABLESTHATARE

RECOMMENDEDBYTHEPOWERTOOLMANUFACTURER

7.2.2.9     WORKPLACE HAZARDS

s 3LIPSTRIPSANDFALLSAREMAJORCAUSESOFWORKPLACEINJURY"EAWARE

OFSLIPPERYSURFACESCAUSEDBYUSEOFTHETOOLANDALSOOFTRIPHAZARDS

CAUSEDBYTHEAIRLINEORHYDRAULICHOSE

s 0ROCEEDWITHCAREINUNFAMILIARSURROUNDINGS(IDDENHAZARDSMAY

EXISTSUCHASELECTRICITYOROTHERUTILITYLINES

s 4HISPOWERTOOLISNOTINTENDEDFORUSEINPOTENTIALLYEXPLOSIVEATMO

-

SPHERESANDISNOTINSULATEDFROMCOMINGINTOCONTACTWITHELECTRIC

POWER

s -AKESURETHEREARENOELECTRICALCABLESGASPIPESETCTHATCOULD

CAUSEAHAZARDIFDAMAGEDBYUSEOFTHETOOL

7.2.2.10    DUST AND FUME HAZARDS

s $USTFROMSOMEWORKPROCESSESCANCAUSECANCERBIRTHDEFECTSOR

OTHERRESPIRATORYDISEASES2ISKASSESSMENTOFTHESEHAZARDSAND

IMPLEMENTATIONOFAPPROPRIATECONTROLSISESSENTIAL

s )FTHEPNEUMATICTOOLISUSEDINADUSTlLLEDENVIRONMENTEXHAUST

AIRCANCAUSEADUSTHAZARD

s $USTSANDFUMESGENERATEDWHENUSINGPOWERTOOLSCANCAUSE

ILLHEALTHFOREXAMPLECANCERBIRTHDEFECTSASTHMAANDORDER

-

MATITIS RISKASSESSMENTOFTHESEHAZARDSANDIMPLEMENTATIONOF

APPROPRIATECONTROLSOFISESSENTIAL

s 2ISKASSESSMENTSHOULDINCLUDEDUSTCREATEDBYTHEUSEOFTHETOOL

ANDTHEPOTENTIALFORDISTURBINGEXISTINGDUST

s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE

INSTRUCTIONSTOMINIMIZEDUSTORFUMEEMISSIONS

s $IRECTTHEEXHAUSTSOASTOMINIMIZEDDISTURBANCEOFDUSTINADUST

lLLEDENVIRONMENT

s 7HEREDUSTSORFUMESARECREATEDTHEPRIORITYSHALLBETOCONTROL

THEM ATTHEPOINTOFEMISSION

s !LLINTEGRALFEATURESORACCESSORIESFORTHECOLLECTIONEXTRACTIONOR

SUPPRESSIONOFAIRBORNEDUSTORFUMESSHOULDBECORRECTLYUSED

ANDMAINTAINEDINACCORDANCEWITHTHEMANUFACTURERSINSTRUCTIONS

s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS

RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY

INCREASEINDUSTORFUMES

s 5SERESPIRATORYPROTECTIONASINSTRUCTEDBYYOUREMPLOYERORAS

REQUIREDBYOCCUPATIONALHEALTHANDSAFETYREGULATIONS

7.2.2.11   NOISE HAZARDS

s 5NPROTECTEDEXPOSURETOHIGHNOISELEVELSCANCAUSEPERMANENT

DISABLINGHEARINGLOSSANDOTHERPROBLEMSSUCHASTINNITUSRING

-

INGBUZZINGWHISTLINGORHUMMINGINTHEEARS

s 2ISKASSESSMENTOFTHESEHAZARDSANDIMPLEMENTATIONOFAPPROPRI

-

ATECONTROLSOFISESSENTIAL

s !PPROPRIATECONTROLSTOREDUCETHERISKMAYINCLUDEACTIONSSUCHAS

DAMPINGMATERIALSTOPREVENTWORKPIECESFROM@RINGING

s 5SEHEARINGPROTECTIONASINSTRUCTEDBYYOUREMPLOYERORAS

REQUIREDBYOCCUPATIONALHEALTHANDSAFETYREGULATIONS

s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE

INSTRUCTIONSTOPREVENTANUNNECESSARYINCREASEINNOISELEVELS

s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS

RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY

INCREASEINNOISE 

7.2.2.12   VIBRATION HAZARDS

s %XPOSURETOVIBRATIONCANCAUSEDISABLINGDAMAGETOTHENERVES

ANDBLOODSUPPLYOFTHEHANDSANDARMS

s 7EARWARMCLOTHINGWHENWORKINGINCOLDCONDITIONSANDKEEP

YOURHANDSWARMANDDRY

s )FYOUEXPERIENCENUMBNESSTINGLINGPAINORWHITENINGOFTHESKIN

INYOURlNGERSORHANDSSTOPUSINGTHEPOWERTOOLANDTELLYOUR

EMPLOYER9OUSHOULDALSOSEEKMEDICALADVICEFROMAQUALIlED

OCCUPATIONALHEALTHPROFESSIONAL

s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE

INSTRUCTIONSTOPREVENTANUNNECESSARYINCREASEINVIBRATION

s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS

RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY

INCREASEINVIBRATIONLEVELS

s 3UPPORTTHEWEIGHTOFTHETOOLINASTANDTENSIONERORBALANCER

BECAUSETHEOPERATORCANTHENUSEALIGHTERGRIPTOSUPPORTTHETOOL

s (OLDTHETOOLWITHALIGHTBUTSAFEGRIPTAKINGACCOUNTOFTHE

REQUIREDHANDREACTIONFORCESBECAUSETHERISKFROMVIBRATIONIS

GENERALLYGREATERWHENTHEGRIPFORCEISHIGHER

7.2.3

ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC  

POWER  TOOLS  - AIR SUPPLY & CONNECTION HAZARDS

s !IRUNDERPRESSURECANCAUSESEVEREINJURY

s !LWAYSSHUTOFFAIRSUPPLYDRAINHOSEOFAIRPRESSUREANDDISCON

-

NECTTOOLFROMAIRSUPPLYWHENNOTINUSEBEFORECHANGINGACCES

-

SORIESORWHENMAKINGREPAIRS

s .EVERDIRECTAIRATYOURSELFORANYONEELSE

s 7HIPPINGHOSESCANCAUSESEVEREINJURY!LWAYSCHECKFORDAM

-

AGEDORLOOSEHOSESANDlTTINGS

s 7HENEVERUNIVERSALTWISTCOUPLINGSCLAWCOUPLINGS AREUSEDLOCK

PINSMUSTBEINSTALLED

s $ONOTEXCEEDTHEMAXIMUMAIRPRESSURESTATEDONTHETOOL

s 5SEWHIPCHECKSAFETYCABLESTOSAFEGUARDAGAINSTPOSSIBLEHOSETO

TOOL ANDHOSETOHOSECONNECTIONFAILURE

s .EVERCARRYANAIRTOOLBYTHEHOSE

Safety Information

Summary of Contents for 794AL

Page 1: ...ssor and Air Tool Safety 2 3 Tool Specifications 3 Installation 4 Maintenance Lubrication 4 Operation 5 Troubleshooting 6 Warranty 6 Service Parts 7 TABLE OF CONTENTS FP 794AL 1 8 Ext Super Duty Straight Impact Wrench WARNING This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling WARNING This product c...

Page 2: ...DUST lLLED ENVIRONMENT EXHAUST AIR CAN CAUSE A DUST HAZARD s USTS AND FUMES GENERATED WHEN USING POWER TOOLS CAN CAUSE ILL HEALTH FOR EXAMPLE CANCER BIRTH DEFECTS ASTHMA AND OR DER MATITIS RISK ASSESSMENT OF THESE HAZARDS AND IMPLEMENTATION OF APPROPRIATE CONTROLS OF IS ESSENTIAL s 2ISK ASSESSMENT SHOULD INCLUDE DUST CREATED BY THE USE OF THE TOOL AND THE POTENTIAL FOR DISTURBING EXISTING DUST s P...

Page 3: ...ety equipment such as dust masks that are specifically designed to filter out microscopic particles Specifications Important Warnings Impacts 1 Eye protection and hearing protection and safety gloves must always be worn when operating an impact wrench or impact driver 2 When using heavy impact sockets or sockets on impact wrenches with 3 4 drive anvils or larger a socket retaining ring and pin sho...

Page 4: ...ccidentally engaged LUBRICATION Ƒ An in line filter regulator lubricator is recommended as it increases tool life and keeps the tool in sustained operation Ƒ Regularly check and fill the in line lubricator with air tool oil Avoid using excessive amounts of oil Ƒ Adjust the in line lubricator by placing a sheet of paper next to the tool s exhaust ports and holding the throttle open approximately 30...

Page 5: ...d The position with the smallest circle has the least amount of power and the position with the largest circle has the most amount of power The settings on the regulator are only for reference and do not denote a specific power output 4 Tightening loosening the bolts or fasteners Ƒ Place the rotation push button located above the trigger of the impact wrench to the correct direction Push the butto...

Page 6: ...ure is low Ƒ Adjust the regulator on the tool to the maximum setting Ƒ Adjust the compressor regulator to the tool s maximum setting of 90 psi The air hose leaks Tighten and seal the hose fittings with pipe thread tape if leaks are found The air pressure drops Ƒ Ensure the hose is the proper size Long hoses or tools using large volumes of air may require a hose with an I D of or larger depending o...

Page 7: ... Throttle Valve Bushing Regulator Body Steel Ball Spring O ring Spring O ring Air Inlet Air Inlet Screen Spring Pin Trigger Pin Trigger Inside 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 25 26 Ref Part No 979401 1 979402 1 979403 1 979404 1 979405 1 979406 1 979407 1 979408 1 979409 1 979410 1 979411 1 979412 1 979413 1 979414 1 979415 1 979416 1 979417 1 979418 1 979419 1 979420 1 979421 1 9794...

Page 8: ...matic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Questions problems missing parts Call Customer Service 8 a m 5 p m EST Monday Friday 1 800 356 3392 FLORIDA PNEUMATIC COM Retain this manual for future use ...

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