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Four winns HORIZON, Owner'S Manual

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Four winns HORIZON Owner'S Manual Download Page 16

Page 7

Table of Contents

180/190/200 Horizon

Owner’s  Manual

08/01

R - 4

TRAILERING ........................................................................................................................   10

A. Checklist .......................................................................................................................   10

B. Tactics ...........................................................................................................................   10

R - 5

MAINTENANCE ....................................................................................................................   11

A. Care of Exterior Finish ....................................................................................................    11

B. Bunks .............................................................................................................................   11

C. Swivel Jack .....................................................................................................................   11

D. Brake Actuator & Coupling Assembly ..............................................................................   11

E. Winch .............................................................................................................................   11

F. Lights .............................................................................................................................   11

G. Tie-downs .......................................................................................................................  12

H. Wheels ...........................................................................................................................  12

I. Brakes ............................................................................................................................  12

J. Bearings .........................................................................................................................  12

R - 6

AXLE INSPECTION & REPAIRS ............................................................................................  12

A. Removal of Hub ..............................................................................................................   13

B. Bearing/Seal Inspection and Replacement ......................................................................   13

C. Hub Reinstallation ..........................................................................................................   13

GLOSSARY

......................................................................................................................................... 1

FLOAT PLAN ...........................................................................................................................................   1

FUEL LOG ................................................................................................................................................   1

SERVICE LOG ..........................................................................................................................................   1

SERVICE INFORMATION .........................................................................................................................   1

ELECTRICAL SCHEMATICS .....................................................................................................................   1

Summary of Contents for HORIZON

Page 1: ......

Page 2: ...rovided by the manufacturers of this equipment All information available at the time of manufacture has been included with your owner s packet Read this entire manual carefully before operating your new boat Many instructions may require direct performance of the activity to fully understand the correct method If you choose to read this manual at home remember to take it to the boat with you Your ...

Page 3: ...Y result in minor or moderate personal injury or property damage It may also be used to alert against unsafe practices NOTICE This is used to notify people of installation operation or maintenance information which is important but not hazard related YOU are responsible for your own safety as well as the safety of your passengers and fellow boaters You should fully understand and become familiar w...

Page 4: ...OTICE Not all of the warning label stickers are depicted in the following pages Some of these labels will be found on appliances i e microwave one burner alcohol stove dockside power cord Be sure to read and follow all manufacturer s literature and warning label s relating to their product s This literature is included in your owner s packet Below are letters corresponding to the various locations...

Page 5: ...NG IN SERIOUS INJURY OR DEATH G SKI TOW WARNING LABEL A HELM BOARDING LADDER WARNING LABEL DANGER SHUT OFF MOTOR WHEN NEAR SWIMMERS SEVERE INJURY OR DEATH WILL RESULT FROM CONTACT WITH A ROTATING PROPELLER DANGER NEVER APPROACH OR USE LADDER WHEN MOTOR IS RUNNING SEVERE INJURY OR DEATH WILL RESULT FROM CONTACT WITH ROTATING PROPELLER B BOARDING LADDER WARNING LABEL WARNINGS LABELS LOCATIONS SHOWN ...

Page 6: ...OT USE CATALYTIC HEATER WHILE SLEEPING M CARBON MONOXIDE WARNING LABEL WARNING EXHAUST FUMES FROM ENGINES CONTAIN CARBON MONOXIDE BOATS WITH CANVAS DEPLOYED ARE MORE LIKELY TO COLLECT EXHAUST FUMES AVOID BRAIN DAMAGE OR DEATH FROM CARBON MONOXIDE KEEP COCKPIT AND CABIN AREAS WELL VENTILATED SIGNS OF EXPOSURE INCLUDE NAUSEA DIZZINESS AND DROWSINESS SEE BOAT OWNER S MANUAL FOR MORE DETAILS IF USING ...

Page 7: ...m Keel to Windshield Shelf 45 1 14 cm Total Height 4 10 1 52 m Total Height on Trailer 6 7 1 96 m Transom Angle 15o 15o Deadrise 19o 19o OB Transom Height 25 64 cm Bridge Clearance 3 9 1 14 m Cockpit Height Stern 27 69 cm Cockpit Height Helm 29 74 cm Freeboard Min 26 66 cm Draft Drive Down 31 79 cm Draft Drive Up 14 36 cm Fuel 38 gal 144 l Passengers 8 8 Maximum Capacity 1300 lbs 590 kg POWER RATI...

Page 8: ...eam 8 5 2 57 m Keel to Windshield Shelf 46 1 17 cm Total Height 4 11 1 50 m Total Height on Trailer 6 7 2 01 m Transom Angle 15o 15o Deadrise 19o 19o Bridge Clearance 3 9 1 14 m Cockpit Height Stern 28 71 cm Cockpit Height Helm 29 74 cm Freeboard Min 26 66 cm Draft Drive Down 32 81 cm Draft Drive Up 15 38 cm Fuel 42 gal 159 l Passengers 9 9 Maximum Capacity 1450 lbs 658 kg POWER RATINGS WEIGHTS En...

Page 9: ...1 9 o 1 9 o B rid g e C le a ra nce 4 3 1 3 0 m C o ckp it H e ig ht Ste rn 3 0 7 6 cm C o ckp it H e ig ht H e lm 3 2 8 1 cm F re e b o a rd M in 2 9 7 4 cm D ra ft D rive D o w n 3 4 8 6 cm D ra ft D rive U p 1 7 4 3 cm F ue l 4 5 g a l 1 7 0 l P a sse ng e rs 11 11 M a xim um C a p a city 1 6 0 0 lb s 7 3 0 kg P O W E R R AT IN G S W E IG H T S E ng ine Typ e P ro p sha ft P o w e r H P K W B o...

Page 10: ...rses 5 B Boating Manuals and Literature 5 C Charts and Maps 5 SAFETY EQUIPMENT 1 B 1 GENERAL 1 A Required Safety Equipment 1 B Personal Floatation Devices PFDs 1 C PFD Types 1 D PFD Pointers 2 E Emergency Stop Switch 2 F Fire Extinguisher 3 G Visual Distress Signal Devices 3 H Sound Signaling Devices 4 I Navigation Lights 4 J Additional Recommended Equipment 4 B 2 CARBONMONOXIDE 4 A Properties and...

Page 11: ...A Water Sport Guidelines 10 B Water Skiing 11 BASIC SEAMANSHIP 1 C 1 GENERAL 1 A Boating Regulations 1 B Rules of Seamanship 1 C 2 NAVIGATIONALAIDS 3 A International Association of Lighthouse Authorities System B IALA B 3 B Lateral Markers 3 C Safe Water Markers 3 D The Uniform State Waterway Marking System 4 E A Special Sign 4 F Noise 4 C 3 RECOMMENDED READING 4 C 4 CONTACTS 4 C 5 OWNER S LOGSAND...

Page 12: ... Power Trim Gauge 5 H Four Winns VDO Module Display Settings 5 I Ignition Switch 7 J Emergency Stop Switch 7 K Engine Hour Meter 8 L Alarm Systems 8 M Instrument Maintenance 8 N VDO Module Quick Start Card 9 CONTROLSYSTEMS 1 F 1 GENERAL 1 F 2 CONTROLOPERATION 1 A Carbureted Engines 1 B Fuel Injected Engines EFI 2 F 3 NEUTRAL SAFETY SWITCH 2 F 4 CONTROL SYSTEM MAINTENANCE 2 STEERINGSYSTEMS 1 G 1 GE...

Page 13: ...MS 1 A System Testing 1 B Fuel Fills 1 C Anti Syphon Valves 2 D Fuel Gauge 2 E Fuel Senders 2 F Fuel Filters 3 G Use and Maintenance 3 I 2 FUELSTANDARDS 3 A Problems With Alcohol in Gasoline 3 B Recommendations 4 I 3 FUELINGINSTRUCTIONS 4 VENTILATIONAND DRAINAGE SYSTEMS 1 J 1 ENGINECOMPARTMENTVENTILATION 1 A Gravity Ventilation System 1 B ForcedAir Ventilation 1 C Engine Ventilation System Mainten...

Page 14: ... Tables 1 B Bow Seating 1 C Jump Seats 1 D Lounger 2 E Top Storage 2 F Bucket Seats Sunsport Seating Option 3 G Sundeck Sunsport Seating Option 4 I Sunsport Couch 4 M 2 EXTERIORUPHOLSTERYCARE 4 M 3 REPLACEMENT UPHOLSTERY 5 M 4 CARPET CARE 5 A Interior and Exterior Carpet 5 B Cleaning and Maintenance 5 C Stain Removal Testing 6 D Stain Removal Procedures 6 WEATHERCOVERS 1 N 1 GENERALINFORMATION 1 A...

Page 15: ...MPOSITES 1 P 1 HIGH PRESSURE LAMINATE CARE 1 P 2 STAR BOARD 1 P 3 CHERRY ENHANCEMENTS 1 GENERALMAINTENANCE 1 Q 1 WINTERIZATION 1 A Prior to Lifting for Winter Lay up 1 B After Lifting 1 C Prior to Winter Storage 1 Q 2 ENGINE FLUSH OUT 2 Q 3 GENERAL MAINTENANCE SCHEDULE 3 TRAILERS 1 R 1 GENERALTRAILERINFORMATION 1 A Regulations 1 B Load Carrying Capacity 1 C Hitches 2 R 2 TRAILERCOMPONENTS 2 A Bunk...

Page 16: ... 11 B Bunks 11 C Swivel Jack 11 D Brake Actuator Coupling Assembly 11 E Winch 11 F Lights 11 G Tie downs 12 H Wheels 12 I Brakes 12 J Bearings 12 R 6 AXLE INSPECTION REPAIRS 12 A RemovalofHub 13 B Bearing Seal Inspection and Replacement 13 C Hub Reinstallation 13 GLOSSARY 1 FLOAT PLAN 1 FUEL LOG 1 SERVICE LOG 1 SERVICE INFORMATION 1 ELECTRICALSCHEMATICS 1 ...

Page 17: ...ers lives or save your boat from damage The Coast Guard Auxiliary offers a Courtesy Examina tion This inspection will confirm the boat is equipped with all of the necessary safety equipment A 4 PASSENGERSAFETY You are responsible for the safety of your passengers as well as for their behavior while aboard Make sure 1 Each passenger is properly instructed in Personal Flotation Device PFD use and ke...

Page 18: ... checked A Before Starting The Engine 1 Check the weather forecast Determine if the cruise planned can be made safely 2 Be sure all necessary safety equipment is on board and operative This includes items such as the run ning lights horn spotlight life saving devices etc 3 Check the bilge water level and bilge pump opera tion Check the engine and drive fluid levels Look for other signs of potentia...

Page 19: ...ARE RECOMMENDED 32O F 0o C and above SAE 30 0O F 18O C to 32O F 0O C SAE 20W 20 Below 0O F 18O C SAE 10W Temperature range you expect to operate Note Use only single viscosity oils If engine floods Disengage shift Move handle to full throttle position Turn key switch to the START position Immediately move the control handle to the idle posi tion when the engine starts NOTICE Failure to move the co...

Page 20: ...ncrease speed Any time the boat is operated be aware of changes in shift system operation A sudden increase in shift effort at the remote control handle or other abnormal operation indicates a possible problem in the shift system If this occurs the following precautions must be taken With engine running and boat securely tied to the dock shift drive into forward and re verse to ensure there is gea...

Page 21: ...N A Boating Courses Boating education classes are offered throughout the country The United States Coast GuardAuxiliary offers free courses on different topics usually during the off season The most popular course is the Boating Skills Seamanship Course and information can be obtained by calling 1 800 336 BOAT TheUnitedStatesPowerSquadronalsooffersfreecourses ranging from basic seamanship to celes...

Page 22: ...y accessible legibly marked with the Coast Guard approval number of an appropriate size within the weight range and chest size marked on the PDF for each person aboard A PFD provides buoyancy to help keep your head above the water and to help you remain in a satisfactory posi tion while in the water Body weight and age should be considered when selecting a PFD The buoyancy pro vided by the PFD sho...

Page 23: ...ater replace it otherwise it may not work when you need it E Emergency Stop Switch This safety device automatically stops the engine if the lanyard is attached to the operator and the operator falls from his work station Refer to the engine manual for detailed information about using this switch The emergency stop switch Figure B6 incorporates a shutoff switch switch clip lanyard and lanyard clip ...

Page 24: ...rough fire port NOTICE Using a portable fire extinguisher with an ac cess fire port in the engine compartment is pre ferred to opening the engine compartment to fight the fire However using a portable extin guisher in this way provides less protection against fire than a fixed suppression system NOTICE Do not test fire extinguishers by squirting small amounts of the extinguishing compound The fire...

Page 25: ...vigation Lights Navigation lights are intended to keep other vessels informed of your presence and course If you are out on the water between sunset and sunrise you are re quired to display appropriate navigation lights J Additional Recommended Equipment Four Winns recommends that you acquire additional equipment for safe enjoyable cruising This list which is not all inclusive includes items you s...

Page 26: ...n is affected by vessel ge ometry hatch window and door openings ventilation openings proximity to other structures wind direction vessel speed and a multitude of other variables The technical information included in this section is to inform the boat owner of possible cause and effects of carbon monoxide This information has been reprinted with per mission from the American Boat and Yacht Council...

Page 27: ...3 Proximity to other boats Orient the boat for maximum dissipation of the exhaust or DO NOT run the boat or boat equipment for extended periods under these conditions See Figure B7 Figure B7 The effect of sea walls and other confined spaces 11 Nausea 12 Dizziness 13 Fatigue 14 Vomiting 15 Collapse 16 Convulsions NOTICE The order of the above list is generally the se quence of appearance of symptom...

Page 28: ... Backdrafting Airflows Over Boat and Behind Transom Under certain speed and operating conditions the low pressure area may form in other regions and permit car bon monoxide to enter the hull through openings that are not on the back of the vessel Boat factors which may affect CO concentration Figure B9 Backdrafting Air flows over boat and behind transom 1 Inefficient trim angle See Figure B10 2 Ex...

Page 29: ...mmodation spaces need to be ventilated to intro duce fresh air into the spaces Ventilation method e g windows hatches doors and blowers used to accom plish this may under certain conditions bring hazard ous levels of CO into the accommodation spaces Care should be taken to be aware of all prevailing conditions when using these ventilating methods M Running of Engine in Idle Engines running in idle...

Page 30: ... serious injury or death See actual ladder warning labels and helm boarding ladder warn ing label below Never approach or use ladder when motor is running Severe injury or death will result from contact with rotating propeller 1 Fouled hull bottom 2 Damaged and fouled running gear propeller and trim tabs 3 Incorrect selection of propeller size B 3 SAFE BOATING PRACTICES NOTICE YOU are responsible ...

Page 31: ...ver can concentrate on operating the boat A Water Sport Guidelines Everyone participating in a water sport should observe these guidelines 1 Allow only capable swimmers to take part in any water sport Ladder Warning Label Shut off motor when near swimmers Severe injury or death will result from contact with ro tating propeller Helm Boarding Ladder Warning Label When pulling skiers do not turn on t...

Page 32: ...h 7 Give immediate attention to a person who has fallen He or she is vulnerable in the water alone and may not be seen by other boaters 2 Always wear a personal floatation device PFD approved by the U S Coast Guard Wearing a prop erly designed PFD helps a stunned or unconscious person stay afloat 3 Be considerate of others you share the water with 4 Give immediate attention to a person who has fal...

Page 33: ...r Rotating propeller can cut or sever causing se rious injury or death Switch engine off before skiers enter the water and before taking skiers aboard Do not leave engine running in neu tral Accidently engaging shift can seriously injure skier 10 Do not water ski between sunset and sunrise It is illegal in most states For more information about water skiing please con tact the American Water Ski A...

Page 34: ...Section B Page 13 180 190 200 Horizon Owner s Manual 08 01 Figure B15 Skiing Signals ...

Page 35: ...by calling 202 512 1800 or faxing your request to 202 512 2250 and asking for the publication titled Navigational Rules Interna tional Inland Many pamphlets prepared by the Coast Guard are avail able They explain signal lights buoys safety interna tional and inland regulations and other information which goes beyond the scope of this manual Aids to Navi gation U S Coast Guard pamphlet 123 explains...

Page 36: ...ave a passenger keep watch for other boats water hazards and navigational aids To determine the size speed and direction of other ves sels at night you should use running lights A green light indicates the starboard side and the red light indi cates the port side Generally if you see a green light you have the right of way if you see a red light give way to the other vessel See Figure C4 Figure C4...

Page 37: ...reat it as any other marker you would of that color If the band is red and you are returning from seaward keep the marker to the right Most lights on markers flash on and off Others such as lights on aids with no lateral significance are fixed hazardous situations Use whistle blasts early enough to be noticed and understood by other boaters It is customary for the privileged boat to signal first a...

Page 38: ...cies are pas sive large slow moving mammals Many Manatees are seriously injured or killed each year by boat propel lers F Noise Always be aware of local laws on noise limits Noise means engine noise radio noise or even yelling by people on your boat Good seamanship demands that you operate your boat quietly so as not to infringe on the rights of others Do not use thru hull exhaust un less you are ...

Page 39: ...e bottom of the form is space for listing emergency telephone numbers in case your return is delayed past the expected time It also has space for indicating information about the person filing this re port Leave the completed form ashore with a respon sible person We recommend you make several cop ies of this form each boating season to assure an ample supply The Fuel Log is a handy way to record ...

Page 40: ...Section C Page 6 180 190 200 Horizon Owner s Manual 08 01 ...

Page 41: ... the respective companies The warranty registration card is provided in the owner s information packet D 4 TRANSFEROFWARRANTY Four Winns confidence in the product and our warranty commitments can extend after the original purchaser may choose to move on to a new boat Four Winns War ranty coverage is transferable to successive owners of the boat Registration of the second or successive own ers is r...

Page 42: ... check off the items as they are completed and complete the form as indicated providing specific performance related information appropriately Your Four Winns dealer will sign the Pre Delivery In spection Form of the Warranty Registration Card upon completion of the work You will also be asked to sign the Pre Delivery Inspection Form upon accepting deliv ery of the boat You are to retain the two c...

Page 43: ...r service procedures Do not attempt to maintain or adjust an engine while it is run ning Certain moving parts are exposed and failing to shut off the engine can result in se rious injury or death Four Winns does not manufacture engines Because of the technical nature of the engines all manufac turers of these items require that warranty and service problems be taken directly to an authorized deale...

Page 44: ...windows doors and portholes closed 3 Persons sleeping can be easily overcome by car bon monoxide because they are unaware of its presence Sleeping while the engine is running is not recommended If persons are sleeping aboard while underway those awake should monitor for carbon monoxide accumulation in the cabin es pecially the sleeping areas NEVER operate the propulsion engine while everyone on bo...

Page 45: ...e s exceeds the recommended rpm an increase in pitch and or diameter is required If the engine rpm is too low a decrease in pitch and or di ameter is required An engine that is not developing full power and the load carried in a boat will directly affect performance of the engine Always be sure the engine is properly tuned and load conditions are those normally experienced before changing propelle...

Page 46: ...0 200 Horizon VDO Module A Tachometer The tachometer indicates the speed of the engine in revo lutions per minute rpm This speed is not the boat speed or necessarily the speed of the propeller The tachom eter may not register zero with the ignition key in the OFF position NOTICE Never exceed the maximum recommended operating rpm of your engine Maintaining maxi mum or close to maximum rpm for exten...

Page 47: ...for additional information NOTICE Fuel gauges are not precision instruments The reading is relative and should never be relied upon as the sole indicator of fuel availability NOTICE Use only clean fuel of the type and grade recom mended by the engine manufacturer The use of incorrect or contaminated fuel can cause en gine malfunction and serious damage Refer to Section I Fuel Systems for additiona...

Page 48: ... in nonvolatile memory The Trip Log is a resetable distance that will display distance accumulated since the last reset The opera tor presses both MODE and SET while in the Trip Log mode to reset to Zero MODE and SET are debounced for 3 8 of a second If the SET button is held for 2 seconds while setting the numeric value the key auto repeats at a rate of 6 per second i e to scroll through all 60 m...

Page 49: ...ns will display Statute Miles when the Depth function displays Feet Kilometers will be displayed when the Depth displays Meters See VDO Quick Start card at the end of this section for additional directions 4 Total Engine Hours This function displays the total running hours above 500 RPM and will be displayed in 1 hour increments This value is unable to be reset See VDO Quick Start card at the end ...

Page 50: ...em for oil pressure water temperature low fuel and voltage It is actuated by various engine sensors M Instrument Maintenance Electrical protection for instruments and ignition circuitry is provided by fuses In the case of the 180 190 and 200 Horizon the fuse block is located underneath the instrument console Periodically spray the ignition switch with a contact clean er The ignition switch and all...

Page 51: ...Section E Page 9 180 190 200 Horizon Owner s Manual 08 01 Please NOTE The ADJUST button is the SET button on the Four Winns dash panel N VDO Quick Start Card ...

Page 52: ...ed and en sure shifting is done at low engine speed A start in neutral only feature which prevents starting in gear is included Refer to F 3 Neutral Safety Switch in this section Also the side mount control has a neutral lock button to prevent accidental shifting It must be squeezed to per mit shifting from neutral to forward or reverse Built into the control is a trim control which you can use to...

Page 53: ...ement of the shift lever may be necessary to locate the neutral position and disengage the safety cut out switch Control or cable adjustments are required to correct this condition should it persist See your Four Winns dealer for necessary control and cable ad justments F 4 CONTROLSYSTEMMAINTENANCE Periodic inspections of the control cables and all con nections should be made Signs of looseness ru...

Page 54: ...will be harder and more effort will be needed to steer the boat Check for a broken or loose belt on the power steering pump Also low fluid levels in the power steer ing pump reservoir will cause hard steering If these items are not the source of the problem check for equip ment or other items lying on or up against the steering cable at the back of the boat The cable must be free and clear to slid...

Page 55: ... steering system cannot be corrected on board proceed at a reduced speed The boat will be steerable but with increased effort Return the boat to your Four Winns dealer as soon as possible to correct the power steering system If equipped with power steering check the fluid level in the reservoir periodically Low power steering fluid levels may increase steering diffi culty After the first two hours...

Page 56: ...quently clean the cable ram as instructed earlier Cycle the steer ing several times when applying lubricant If at any time the steering system becomes stiff has an excessive amount of freeplay or shows any change in its operating characteristics contact your Four Winns dealer to have the system inspected Figure G2 Steering Cable ...

Page 57: ... schematics in the back of this manual When installing the battery proceed as follows 1 Connect the red positive cable running from the engine starter solenoid to the positive battery ter minal 2 Connect the black negative battery cable running from the engine block to the negative battery ter minal When disconnecting the cables from the bat tery make sure all switches are off and discon nect the ...

Page 58: ...ystem often preferably before each cruise Navigation Anchor Lights Moving the NAV ANC LTS switch towards the NAV position activates the bow lights and the all around light or both portions of the mast light Move the switch to the ANC position to activate the all around light or both the fore and aft portion of the mast light The center switch position is OFF Wipers The WIPER switch activates the w...

Page 59: ...e Do not expose batteries to open flame or sparks Do not smoke near batteries Poison Sulfuric acid in batteries can cause severe burns Avoid contact with skin eyes or cloth ing Wear goggles rubber gloves and protec tive apron when working with batteries In case of skin contact flush with water at least 15 min utes If swallowed drink large quantities of water or milk Follow with Milk of Magnesia be...

Page 60: ... installation to ensure a stray current corrosion problem will not develop An improper battery connec tion is a common cause of stray current corrosion NOTICE Use only Coast Guard approved battery charg ers Consult your Four Winns dealer for rec ommendations Corrosion is usually more prevalent in polluted or salt water than in clean water It is also more likely to occur when dockage is in an area ...

Page 61: ...k on the more active metal is usually increased and the attack on the less active metal is de creased as compared to when these metals are not touching C Corrosion Prevention Anti corrosion anodes are attached to the bottom of the gimbal housing to prevent corrosion to your stern drive and underwater parts These anodes will be slowly eroded away by galvanic action and require periodic in spection ...

Page 62: ...he U S Coast Guard the National Marine Manufacturers Asso ciation and the American Boat and Yacht Council in ef fect at the time of manufacture Tanks on Four Winns boats are located forward of the aft bilge compartment below the floor Below is a list of fuel tank capacities by model Fuel Tank Capacities NOTICE Use only clean fuel of the type and grade recom mended by the engine manufacturer Engine...

Page 63: ...nditions the fuel sender will register full for the first few hours of running time until the fuel level drops below the 3 4 or 1 2 mark This is caused by the angle of the fuel in the tank as shown in Figure I4 Figure I4 Effects of Trim Angle NOTICE When fueling at a marina DO NOT overfill Fuel may spill into the water After fueling replace the fill cap and wash the areas around the fuel fill plat...

Page 64: ...age It is very important to keep track of hours and fuel con sumption to obtain an average gallon per hour consump tion figure Refer to the fuel log located at the back of this manual This will prevent any problems with run ning out of fuel on the water Dealers are equipped with some general figures on con sumption which can be used as a guide until specific information on your boat is determined ...

Page 65: ...of alcohol additives in gasoline has become more widespread Regulations on public notification of the existence of additives is currently controlled by the Envi ronmental Protection Agency EPA Some states do require that gasoline pumps display information on addi tives especially alcohol If alcohol content is not posted ask and avoid using fuel containing alcohol if possible B Recommendations Assu...

Page 66: ...etermine that there is no odor of gasoline in the engine compartment or below decks before starting machinery turning on lights or lighting stove Operate the bilge blower system for at least four 4 minutes before engine start up d Be prepared to cast off moorings as soon as engine is started Nozzle in contact with fuel opening Nozzle not in contact with fuel opening ...

Page 67: ...iled descrip tion of the bilge pump switches J 1 ENGINE COMPARTMENT VENTILATION All Four Winns stern drive models are equipped with engine compartment ventilation This system is designed to meet or exceed the requirements in effect at the time of manufacture of the U S Coast Guard the National Marine Manufacturers Association and the American Boat and Yacht Council A Gravity Ventilation System Thi...

Page 68: ...T allow dirt and debris to clog the bilge pump intakes Check operation of the bilge pump float switch often to ensure movement of the switch is not restricted by de bris portions of the hull etc Wipe up any oil accumulation in the bilge prior to activa tion of the bilge pump Pumping oil overboard will pol lute the water and is subject to fine After winterization of the fresh water systems be sure ...

Page 69: ...he door gently slide it out and allow it to swing down into the closed position Push gently on the bot tom of the door to ensure it locks in place To gain access to the stereo controls on the 200H sim ply push the top of the stereo door The door will par tially open Gently pull on the top of the door to open completely To close the door simply push the door closed and it will lock in place The spe...

Page 70: ...is an in floor ski locker The locker allows for storage of skis knee boards tow ropes personal floatation devices etc The ski storage lid is hinged for ease of use and will stay in place in choppy water See Figure K4 Figure K4 Horizon Ski Locker K 7 WALK THRU DOOR An optional walk thru door is available on all Horizon models The walk thru doors are designed to keep out the wind and weather making ...

Page 71: ... walk thru storage compartments are included as stan dard features Personal floatation devices PFDs along with other types gear can be easily stored in these stor age compartments They are located in the helm and passenger consoles of the walk thru area See Figure K7 Figure K7 200 Horizon Walk thru Storage Storage Locker w Access Door ...

Page 72: ...m See Figure L3 It is available on all models All these models should pull two skiers under normal boating conditions However Four Winns rec ommends no more than two skiers be pulled behind the boat at any time Do not use ski tow fitting for lifting or parasail ing Fitting could pull out of deck resulting in serious injury or death To prevent personal injury or damage to the boat DO NOT tow more t...

Page 73: ...vities See Figure L3 This is a dealer installed option Please see your Four Winns dealer for details on ordering this popular option NOTICE Make sure walk thru is closed and secured when boating Damage to the windshield will other wise result Windshields made of tempered glass can be cleaned with automotive glass cleaners or dishwashing soap and water Use a clean cloth to prevent scratching the gl...

Page 74: ...o a rail rail fitting or other hardware not designed to support this stress To drop anchor Approach your selected anchoring site from downwind and come to a dead stop over the spot where you want to drop anchor Lower the anchor Maneuver the boat slowly backwards until length of anchor line is 6 or 7 times the depth of the water Fasten the anchor line around the bow eye or deck cleat Anchor flukes ...

Page 75: ...CE DO NOT depend solely upon the depthsounder for water depth It is important to have navigational charts of the waters in which you are operating L 7 WAKE BOARD TOWER 190H 200H Only The 190 200 Horizon models have an optional wake board tower available See Figure L4 The towers come with a variety of features which will sure to please the wake board enthusiasts Please see your Four Winns dealer fo...

Page 76: ... legs are removable for easy storage by unscrewing the leg from the flush mounted floor base B Bow Seating Bow seating is provided on the Horizon models Cer tain cushions have hinges to allow for access to storage areas below Bow fill in cushions are optional on the Horizon When installed the fill in cushions help form a sundeck across the bow area These cushions may be stored in the area beneath ...

Page 77: ...shion directly over the latch mechanism and push down to ensure the latch engages the striker NOTICE When traveling at highway speeds be sure the jump seat cushions are properly secured in the lower position Air currents created within the interior when traveling will lift the cushions up and out of the boat under certain conditions es pecially when semi trucks or other large vehicles pass by D Lo...

Page 78: ... inboard towards the cen ter of the boat until it faces as far aft as possible To return the bucket seat to the bow facing position 1 Slide the seat completely forward or rearward as needed to clear coaming side pad by using the lever located underneath the seat at the center See Figure M8 2 Locate the lever on the left side of the buckets slider mechanism and pull to release the pin from the pede...

Page 79: ...Place both hands on top of the cushion directly over the latch mechanism and push down to ensure the latch engages the striker Figure M9 Sundeck Assembly NOTICE Never operate your boat with the sundeck and or top storage in their open position Doing so could result in damage or loss of cushion and hardware This is also true when trailering your boat Cushions if not properly stored and secure will ...

Page 80: ...he manu facturer and is included with this manual Four Winns offers a variety of optional weather covers for protection of the boat and associated equipment Con tinued exposure can damage the upholstery and seat ing The seating can become thoroughly saturated with water if not adequately protected Refer to Section N Weather Covers for more information NOTICE The appearance and longevity of the ext...

Page 81: ...section and allowed to penetrate Removal was per formed after two weeks Carpets were tested for stain removal by an independent laboratory Stain removal was effective for all 34 stains Results are shown in the table D Stain Removal Procedure Regular maintenance such as vacuuming hosing or washing should be performed Most stains and mildew are easily removed from carpet made with Olefin fiber using...

Page 82: ...Section M Page 7 180 190 200 Horizon Owner s Manual 08 01 Figure M12 Steps to change lounger to the up position Figure M11 Steps to change lounger to the down position ...

Page 83: ...contact Weather covers must be installed taut or will be dam aged by accumulation of rain water NOTICE Periodically check weather covers for accumu lation of water Damage to the bow assemblies may otherwise result Make sure cover is taut to avoid puddling of water After use the top canvas should be rolled up into the boot if supplied and secured NOTICE NEVER fold or store a wet weather cover This ...

Page 84: ... side curtains Refer to Figure N1 Figure N1 Full Canvas To install 1 Attach the aft curtain to the zipper provided on the rear portion of the suntop 2 Secure the rear corners a If the canvas has snaps along the aft edge se cure the corners b If the canvas has shock cords along the aft edge attach to knobs as shown in Figure N2 Figure N2 Shock Cords c If the canvas utilizes a strap along the aft ed...

Page 85: ...um speed In so doing you will help to maintain the life of the canvas and hardware Also the wind should be taken into consider ation when determining operating speed with canvas deployed F Cockpit Cover The cockpit cover is used to cover the complete cockpit area and is intended as a short term storage cover See Figure N4 To install 1 Snap the forward edge of the cockpit cover to the walk through ...

Page 86: ...e top in the boot when not in use 6 Salt water can corrode brass aluminum or stain less steel fittings and fasteners Keep fittings clean lubricated and waxed to prevent corrosion Clear vinyl curtains and windows demand extra care to prevent scratching DO NOT use cloth or chamois skin Dirt or grit in the cloth will scratch the vinyl window Hose clean water onto vinyl to rinse off salt dirt or grime...

Page 87: ...y of this occurring and in hibits natural ventilation For more information refer to Section B 2 Carbon Monoxide in this manual The carbon monoxide in exhaust fumes can be hazard ous It is important for you and your passengers to be aware of the potential safety hazard created by exhaust fumes Familiarize yourself with the symptoms of indi viduals overcome by carbon monoxide and most im portantly w...

Page 88: ...g and mathematical principles of hydrostatics hydrodynamics structure and strength of materials The materials utilized provide optimum strength at the light est possible weight The exact fiberglass laminate sched ule and construction techniques of each part is deter mined in accordance with the strength and rigidity re quired All Four Winns Horizon models include our patented Stable Vee hull desig...

Page 89: ...eaning skid resistant areas DO NOT attempt to use a wire brush or sandpaper because this will re move the skid resistant gel Apply wax once or twice a year to maintain gel coat lus tre Read the label before using any product Make sure product is formulated for gel coat surfaces Also consult a Four Winns dealer for recommendations NOTICE Do not use carnuba based waxes This type of wax yellows over ...

Page 90: ... of contact with tar plant sap leaves rust from metal fittings and other materials Surface stains may be removed with hand dishwashing soap mild cleansers or some household detergents DO NOT use chlorine or ammonia products These products can affect the color of gel coat Commercial car washes use strong cleaners and should be avoided To remove stains refer to the procedures below 1 Wash area with ...

Page 91: ...ate but not uncommon occurrence in fiberglass boats Fiber glass is water retardant not waterproof When a boat is left in the water for a period of time the fiberglass will absorb water It is a natural process that can not be eliminated in production methods or material selection and usage However there are ways to control and possibly prevent blisters see Section O 6 If you do A Scratches Scratche...

Page 92: ...int seasonally The effectiveness of the paint will be drastically reduced if used longer Though Four Winns has found the antifouling paints used to pro vide good marine growth protection in most water other paints may be more effective in certain water conditions See a Four Winns dealer for recommendations on anti fouling paint use in your area NOTICE During surface preparation the hull should be ...

Page 93: ...radle designed for a larger or smaller boat will not provide proper support for the hull This could lead to hull deformation and thus serious performance deficiencies Four Winns trailers are available for all Horizon mod els Refer to Section R Trailers for additional informa tion ...

Page 94: ...tic and is very durable and fade resistant Star Board requires little maintenance and is being used in place of wood in many areas of the boat It is currently being used for ski rack facers ski locker lids and seat supports To clean Star Board use a solvent free nonabrasive cleaner such as hand dishwashing soap or Fantastik Read the label before using any cleaning product NOTICE Star Board will st...

Page 95: ... freezing in these areas could cause damage See Section J 2 Hull Drainage Systems 5 Remove the battery and store in a cool place Clean the battery using clear clean water Be sure the battery has sufficient water and clean terminals Keep the battery charged throughout the storage pe riod DO NOT store the battery on a concrete floor or other damp or conductive surface 6 Clean the interior of the boa...

Page 96: ...ling system Before winterizing the engine flush out the system for at least five minutes Make sure that no section of flush hoses are in contact with moving or hot engine parts or abra sive surfaces such as screw threads sharp edges etc which could damage the hoses Damage to the hoses could cause leaks and possible flooding of the engine compartment Periodically check hoses for abrasions NOTICE Th...

Page 97: ...Check All Thru Hull Fittings Test Emergency Shut Off Switch Gauge Cleaning Controls Systems Refer to Section F Throttle and Shift Adjustment Neutral Safety Switch Test Cable and Control Lubrication Steering Systems Refer to Section G Linkage and Connection Inspection Stern Drive Torque Tab Adjustment Power Steering Service As Recommended by the Manufacturer Steering Adjustments Steering System Lub...

Page 98: ...pection Clean Cooler Stereo Head Cleaning and Demagnetizing Exterior Equipment Refer to Section L Check PFD s for Serviceability and Correct Number As Required Check Charge of Fire Extiguishers As Required Check Compass for Magnectic Deviation Upholstery Refer to Section M Clean Upholstery Clean Carpet Spray Upholstery with Lysol Check Seat Hinges and Mounting Hardware Weather Covers Refer to Sect...

Page 99: ...NALLY OR EVERY 12 MONTHS OR EVERY 200 HOURS Woodwork Composite Maintenance Refer to Section P Clean Star Board As Needed Clean Cockpit Tables As Needed Trailers Refer to Section R Wax Trailer Lubricate Trailer Jack Lubricate Trailer Coupler Lubricate Trailer Winch Brake Operation Before Every Use Brake Inspection Inspect Hubs Disc Brakes Inspect Bearings Seals Lubricate Bearings Springs Hangers Su...

Page 100: ...card includes trailer registration infor mation A trailer tire warranty card included in the owner s packet is to be filled out and returned to the tire manufacturer NOTICE The warranty of the tire is administered by the manufacturer of the tire The manufacturer of the tires on your trailer is Carlisle Tire Please call 1 800 260 7959 regarding any warranty concerns relating to your tires Laws cove...

Page 101: ... Replace all worn or damaged parts R 2 TRAILER COMPONENTS A Bunk Supports All bunk boards are made of pressure treated wood This wood is rot resistant All boards are covered with a high quality exterior grade carpet to protect the boat from dam age during normal use Bunk supports run parallel to the keel and support the hull extending beyond the transom See Figure R1 Figure R1 Trailer Bunks Outer ...

Page 102: ...ers and locking hair pins NOTICE The tongue will exert some pressure on the clevis pins It may be necessary to lift push or wiggle the tongue to insert the clevis pins 4 Reconnect the brake line coupler 5 If towing the trailer remember to plug the 5 wire tongue harness to the trunk connector wire har ness of your tow vehicle Make sure the trailer tongue is secure before hitching to the towing vehi...

Page 103: ...r details regarding operation and main tenance The benefits of disc brakes in comparison to drum brakes Fewer moving parts Longer life due to fewer moving parts Friction pads are easily accessible Easy access to caliper for cleaning and maintenance Calipers are self adjusting allowing smoother braking operation Braking performance less likely to be affected by dirt water or rust contamination Fade...

Page 104: ...he release handle to unlock the coupler Push down on the re lease handle locking lever to lock the trailer to the ball hitch The locking pin provided with the trailer or a padlock must be inserted in the locking lever hole This ensures the coupler s locking lever remains in the locked position during the towing of the trailer Refer to Section R 3 Operation for additional information on couplers an...

Page 105: ...asing the handle To prevent personal injury ALWAYS inspect the winch line and hook before each use NEVER use line that is worn or frayed NEVER let any one stand in or behind a boat while pulling with the winch To rewind the winch ALWAYS engage the ratchet first Turn the handle in the appropriate direction to rewind the line A clicking sound will be heard when the winch is properly engaged If a cli...

Page 106: ...o secure the boat to the trailer Tighten the tie downs to prevent the boat from moving See Figure R11 NOTICE The warranty of the tire is administered by the manufacturer of the tire The manufacturer of the tires on your trailer is Carlisle Tire Please call 1 800 260 7959 regarding any warranty concerns relating to your tires H Spare Tire Carrier Spare tires are optional on all Four Winns trailers ...

Page 107: ...sure the actuator is secure If unsure extend the trailer tongue jack to the ground and lift with the jack the car and trailer combination approximately 2 to 4 If the ball does not disengage and remains secured the actuator is latched properly NOTICE To prevent back injury DO NOT PHYSICALLY LIFT the trailer tongue when loaded 6 The locking pin provided with the trailer or a pad lock must be inserte...

Page 108: ...tions vary from state to state Please check the local laws in your state The trailer safety chains length MUST be set short enough so the actuator s break away cable is NOT pulled if the coupler separates from the tow vehicle s hitch but remains con nected by the safety chains The break away system should only be activated after BOTH the trailer s coupler and safety chains have failed and allowed ...

Page 109: ...ed up by using the manual brake lockout To use your lockout check that no force is being ap plied to the actuator This is achieved by positioning the towing vehicle and the trailer on a flat service or with the trailer downhill from the tow vehicle Set the vehicle s parking brake Rotate the lockout assembly forward and up See Fig ure R14 Then push it rearward so the pin ends will rest in the notch...

Page 110: ...he top cover may be removed to lubricate the gears with wheel bearing grease 8 Before towing close and secure all hatches doors and windows Securely store all equipment and can vas Installed tops side curtains and aft curtains can be damaged while towing 9 Carry a spare tire for both the trailer and towing ve hicle On extended trips carry spare wheel bear ings seals and races Be sure and carry the...

Page 111: ...rts re placed Grease bearings and seals at this time and at the end of the boating season Bearing Protectors should be greased three to four times a year A grease fitting is provided Replace all worn and damaged parts ALWAYS use the manufacturer s replacement parts Replacement parts may be ordered through your Four Winns dealer For more information on maintenance refer to the manufacturer s litera...

Page 112: ...l 7 Tire wear 8 Loose or worn suspension parts 9 All brake related adjustments inspections and prob lems A Removal of Hub The following instructions pertain only to trailers manu factured by Four Winns To remove the hub to inspect the bearings and seals refer to Figure R15 and the fol lowing instructions Figure R15 Axle Components 1 Remove lug nuts 2 Remove wheel 3 Remove grease cap 4 Remove cotte...

Page 113: ...tter 4 When reinstalling wheel the following tightening pro cedure is recommended by the manufacturer a Place wheel lug nuts on by hand to start b Tighten initially to 15 20 ft lbs Apply 20 pounds of pressure to wrench 12 long using cross tight ening sequence Proceed to finish tightening to 85 ft lbs Applying 85 pounds of pressure to wrench 12 long will yield 85 ft lbs of torque c Re torque after ...

Page 114: ...er that stiffens and sup ports a portion of the deck BEAM WIND A wind blowing against the side of the vessel perpendicular to the long axis of the vessel BILGE The lowest interior area of a hull used to col lect water that has entered BILGE PUMP A pump intended for removal of spray rainwater and the normal accumulation of water due to seepage and spillage not intended for damage control BINNACLE T...

Page 115: ...ered and dis tances traveled through the water DECK Apermanent covering over a compartment hull or any part thereof DINGHY A small open boat used for ship to shore transportation DISPLACEMENT The weight of water dislocated by the hull of a vessel DISPLACEMENT HULL A hull that displaces a vol ume of water equal to the weight of the boat A hull designed to run in the water rather than on top of the ...

Page 116: ... distance from the surface of the water to the gunwale FREQUENCY The number of crests passing a fixed point at a given time FRONTS Where opposing warm and cold air masses meet generally producing a band of wet stormy weather wherever they meet GALLEY The kitchen area of a boat GALVANIC CORROSION A potential electrical differ ence exists between dissimilar metals immersed in a conductive solution e...

Page 117: ...re lines that are similar to Isobars except that Isotherms connect all the points that are of equal temperature JETSAM Refuse that sinks when discharged overboard KEDGE S One or more anchors set out from a grounded vessel usually astern to 1 keep it from being driven further aground and 2 to aid in refloating KEEL 1 The centerline of a boat hull bottom running fore and aft 2 The backbone of a vess...

Page 118: ... of a boat PORT BOW Facing the bow the front left side PORT QUARTER Looking forward a vessel s left rear section QUARTER The sides of a boat aft of amidships QUARTERING SEA Sea coming on a boat s quarter RED RIGHT RETURNING A term for helmsmen that buoys and day markers are on the right when returning from seaward REEF A shallow underwater barrier REEVE To pass a line through a block or other open...

Page 119: ...h is the opposite of a ridge in that it is an elon gated low pressure area extending out from a low A trough normally indicates unsettled weather TUMBLE HOME The opposite of flare The shape of the hull as it moves outboard going down from the gun wale to the waterline or chine UNDERWAY Movement Usually referring to a vessel proceeding forward V BOTTOM Ahull with the bottom section in the shape of ...

Page 120: ...80 190 200 Horizon Owner s Manual 08 01 WINDWARD Toward the direction from which the wind is coming YAW 1 To swing off course as when due to the impact of a following or quartering sea 2 Any motion about a vertical axis ...

Page 121: ...________________________ HP ________________________________________ Number of Engines _______________________________ Fuel Capacity ________________________________ Survival Equipment PFDs __________________________ Flares ______________________ Mirror __________________________ Smoke Signals _________________ Flashlight ___________________ Food ___________________________ Paddles _______________...

Page 122: ...Fuel Log Page 1 180 190 200 Horizon Owner s Manual 08 01 FUEL LOG DATE HOURS RUN FUEL GAL RANGE MILES RPM MPH GPH ...

Page 123: ...Fuel Log Page 2 180 190 200 Horizon Owner s Manual 08 01 FUEL LOG DATE HOURS RUN FUEL GAL RANGE MILES RPM MPH GPH ...

Page 124: ...Fuel Log Page 3 180 190 200 Horizon Owner s Manual 08 01 FUEL LOG DATE HOURS RUN FUEL GAL RANGE MILES RPM MPH GPH ...

Page 125: ...Service Log Page 1 180 190 200 Horizon Owner s Manual 08 01 SERVICE LOG DATE HOURS MAINTENANCE PERFORMED ...

Page 126: ...Service Log Page 2 180 190 200 Horizon Owner s Manual 08 01 SERVICE LOG DATE HOURS MAINTENANCE PERFORMED ...

Page 127: ...Service Log Page 3 180 190 200 Horizon Owner s Manual 08 01 SERVICE LOG DATE HOURS MAINTENANCE PERFORMED ...

Page 128: ...R PROPELLER DIAMETER PROPELLER PITCH PROPELLER PART NUMBER OIL FILTER NUMBER BOAT COLOR COCKPIT UPHOLSTERY COLOR CABIN UPHOLSTERY COLOR FUEL CAPACITY FUEL ESTIMATED AVG GALLON HR USAGE IGNITION KEY NUMBER GLOVE BOX KEY NUMBER COMPANIONWAY KEY NUMBER TRAILER MODEL TRAILER COLOR TRAILER SERIAL NUMBER TRAILER TIRE SIZE MANUFACTURER SELLING DEALER ADDRESS CITY STATE PHONE NUMBER MISCELLANEOUS ...

Page 129: ...OWN F08 ACCESSORY 10A ORN PUR F06 HORN ORN WHT GRA GRN BLK RED F05 CTSY LTS 5A ORN PUR BLK BLU BLU 5A ORN YEL 14AWG F01 BLOWER FB01 FUSE BLOCK F02 BILGE 5A F03 NAV ANC LTS 5A 12V RECEPTACLE 12V RECEPTACLE RET NOT USED AFT STBD SPKR RET AFT STBD SPKR FWD STBD SPKR RET FWD STBD SPKR AFT PORT SPKR RET AFT PORT SPKR FWD PORT SPKR RET FWD PORT SPKR RADIO MEMORY RADIO RADIO RET J08 FWD SYSTEMS 9S BLK RE...

Page 130: ...YEL RED WHT RED WHT BLU WHT GRN BRN ORN 14AWG ORN BLU BLK ORN 9 8 7 6 5 4 3 2 1 P19 HELM AFT SYSTEMS 9P RED PUR 10AWG P20 HELM POWER 2P HELM RET BLK 10AWG 1 HELM POWER 2 GRA PNK TAN BLK TAN BLK BLK PUR BLK PUR GND3 ENG GND BLK PUR BLK PUR P16 TRIM J12 SPEEDO PICKUP 4S SEA WATER TEMP SIGNAL POWER GROUND 4 3 2 1 SHIELD GRA PNK PUR SC01 SPEEDO CABLE SHIELD TAN BLK PUR DS01 DEPTH SOUNDER CABLE SHIELD ...

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