Foundation FP-102KM4 Installation And Operation Manual Download Page 16 | Manualshive

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Ceiling cassette Fan Coil Unit, 4-pipe system

Model: FP-KM

•

Ensure there is sufficient space around the unit to service it. See Fig.3

INSTALLATION METHOD

•

Using the installation template open ceiling panels and install the suspension bolts as in Fig.4 below

590

×

590: Dimensions for opening

616

×

280: Suspension Bolts

MODELS

FP-68KM4
FP-80KM4

Fig.3

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Summary of Contents for FP-102KM4

Page 1: ...Installation and Operation Manual Hydronic Ceiling Cassette Fan Coil Units FP KM 4 pipe system Last update 10 04 2009...

Page 2: ...MOUNTING FRONT PANEL k FILTER REMOVAL l PRELIMINARY CHECKS BEFORE START UP m MAINTENANCE n FRESH AIR RENEWAL AND BRANCH DUCTING o BRANCH DUCT AND FRESH AIR DUCT INSTALLATION p BRANCH DUCT AND FRESH AI...

Page 3: ...Page 3 of 49 Ceiling cassette Fan Coil Unit 4 pipe system Model FP KM MODEL ASSIGNMENTS FP 34 KM4 S Fan Coil Unit Model KM4 4 way cassette KM6 6 way cassette A 220 240V 1PH 50HZ S 230V 1PH 50HZ...

Page 4: ...Current Amp 0 759 0 792 Operation Control Thermostat Remote Controller and wiring controller Chiller Water Flow Rate 1 h 610 700 Heat Water Flow Rate 1 h 300 315 Chilled Water Pressure Drop KPa 9 7 12...

Page 5: ...80 5 100 150 192 241 Fan Motor Running Current Amp 0 305 0 367 0 435 0 652 0 844 1 079 Fan Motor Starting Current Amp 0 915 1 1 1 31 1 956 2 532 3 237 Operation Control Thermostat Remote Controller a...

Page 6: ...incoming outgoing water is 5 degree Celsius Design and specification are subject to change without prior notice for product Improvement COOLING CAPACITY TABLE FP 80KM4 TAI DB25 WB17 8 TAI DB27 WB19 T...

Page 7: ...outgoing water is 5 degree Celsius Design and specification are subject to change without prior notice for product Improvement COOLING CAPACITY TABLE FP 102KM4 TAI DB25 WB17 8 TAI DB27 WB19 TAI DB27...

Page 8: ...coming outgoing water is 5 degree Celsius Design and specification are subject to change without prior notice for product Improvement COOLING CAPACITY TABLE FP 170KM4 TAI DB25 WB17 8 TAI DB27 WB19 TAI...

Page 9: ...water is 5 degree Celsius Design and specification are subject to change without prior notice for product Improvement COOLING CAPACITY TABLE FP 238KM4 TAI DB25 WB17 8 TAI DB27 WB19 TAI DB27 WB19 5 TA...

Page 10: ...ng water is 10 degree Celsius Design and specification are subject to change without prior notice for product Improvement HEATING CAPACITY TABLE FP 80KM4 TAI 18 TAI 20 TAI 22 TAI 24 Twi Qw 1 h DPw kPa...

Page 11: ...incoming outgoing water is 10 degree Celsius Design and specification are subject to change without prior notice for product Improvement HEATING CAPACITY TABLE FP 102KM4 TAI 18 TAI 20 TAI 22 TAI 24 Tw...

Page 12: ...oming outgoing water is 10 degree Celsius Design and specification are subject to change without prior notice for product Improvement HEATING CAPACITY TABLE FP 170KM4 TAI 18 TAI 20 TAI 22 TAI 24 Twi Q...

Page 13: ...ing outgoing water is 10 degree Celsius Design and specification are subject to change without prior notice for product Improvement HEATING CAPACITY TABLE FP 238KM4 TAI 18 TAI 20 TAI 22 TAI 24 Twi Qw...

Page 14: ...s cleaning coils filters and replacing filters Ensure that the electrical supply and frequency are adequate for the operating current required for this specific installation The manufacturer denies an...

Page 15: ...ote the unit serial number SELECT LOCATION INSTALLATION LOCATION Fig 1 Fig 2 A B Do not install the unit in rooms where flammable gas or alkaline acid substances are present Aluminum copper coils and...

Page 16: ...there is sufficient space around the unit to service it See Fig 3 INSTALLATION METHOD Using the installation template open ceiling panels and install the suspension bolts as in Fig 4 below 590 590 Di...

Page 17: ...P 204KM4 FP 238KM4 Mark position of suspension rods water lines and condensate drain pipe power supply cables and remote control cable Supporting rods can be fixed depending on the type of ceiling as...

Page 18: ...ken not to lift the unit by the drip tray which could be damaged Lift unit without the air panel with care by its four corners only Do not lift unit by the condensate drain discharge pipe or by the pi...

Page 19: ...ixed to the unit body to avoid breaks when pipes are connected to valve assemblies it is advisable to tighten the connection with a spanner The upper coil connection is supplied with air purge screw t...

Page 20: ...Do not install the unit where electromagnetic waves are directly radiated at the infrared receiver on the unit 3 Install the unit and components as far away as is practical at least 5 meters from the...

Page 21: ...e two fasteners on the front panel Open the grille downward with care Pull the filter out along the slot Clean the filter and reassemble MOUNTING FRONT PANEL ASSEMBLY Remove return grille from front p...

Page 22: ...e section filter removal Check the filter periodically and before the operating season clean or replace as necessary PROLONGED UNIT SHUT DOWN Prior to restarting the unit Clean or replace the air filt...

Page 23: ...3 of 49 Ceiling cassette Fan Coil Unit 4 pipe system Model FP KM Fig 22 Condensate Drain Pan Removal Coil Drain Pan Drain Pan Fixture Fan blower Removal Fan Blower Fig 20 Fig 21 Condensate drain pan R...

Page 24: ...ated dia 4 in with anti condensate material fiberglass 12 25 mm thickness Fresh air There is one 1 opening for connecting a fresh air duct for FP 68 80 85 102 136 170 204 238 KM4 There are two 2 openi...

Page 25: ...Page 25 of 49 Ceiling cassette Fan Coil Unit 4 pipe system Model FP KM MODEL L S FP 68 80KM4 570 570 FP 85 102 136KM4 730 730 FP 170 204 238KM4 860 860 Fig 25...

Page 26: ...Ceiling cassette Fan Coil Unit 4 pipe system Model FP KM BRANCH DUCT AND FRESH AIR DUCT INSTALLATION BRANCH DUCT FRESH AIR MODEL Dia mm QTY Dia mm QTY FP 68 80 85 102 136 170 204 238 KM4 100 2 100 1...

Page 27: ...ook for the yellow sticker on the casing for location of branch duct or fresh air intake connections 2 The sticker is at the center of a knock out hole underneath the casing insulation Use a cutter an...

Page 28: ...pipe system Model FP KM DIMENSIONAL DRAWINGS FP 68 80KM4 FRESH AIR DUCT MOTOR PANEL COVER BRANCH DUCT CHILLED WATER INLET FAN BLOWER CONTROL BOX WATER PURGE HOT WATER OUTLET HOT WATER INLET AIR VENT C...

Page 29: ...it 4 pipe system Model FP KM FP 85 102 136KM4 MOUNTING BRACKETS FRESH AIR DUCT FAN BLOWER MOTOR PANEL COVER FRESH AIR DUCT TERMINAL BLOCK WATER PURGE HOT WATER OUTLET HOT WATER INLET CHILLED WATER INL...

Page 30: ...Unit 4 pipe system Model FP KM FP 170 204 238KM4 FRESH AIR DUCT FAN BLOWER MOTOR MOUNTING BRACKET PANEL COVER TERMINAL BLOCK WATER PURGE HOT WATER OUTLET HOT WATER INLET CHILLED WATER INLET BRANCH DUC...

Page 31: ...clip 5 Branch duct 6 Fan motor 6 1 motor capacitor 7 Fresh air outlet 8 Fan blower 9 Drain pump assembly 9 1 Drain pump fixture 9 2 Drain pump 9 3 Drainage tube 9 4 Float switch 10 Heat exchanger 11 D...

Page 32: ...otor 7 1 Fan motor capacitor 8 Fan blower 9 Drain pump assembly 9 1 Pump fixture 9 2 Drain pump 9 3 Drainage tube 9 4 Float switch 10 Heat exchanger 11 Drain pan 12 Venturi 13 Inside control box 13 1...

Page 33: ...motor 7 1 fan motor capacitor 8 Fan blower 9 Drain pump assembly 9 1 Pump fixture 9 2 Drain pump 9 3 Drainage tube 9 4 Float switch 10 Heat exchanger 11 Drain pan 12 Venturi 13 Inside control box 13 1...

Page 34: ...f f i con w i l l bl i nk Then you pr ess TIM ER but t on t o set t i m er of f t i m e by 10 m i nut es st ep Press t he but t on agai n t i m er of f i s set Pr ess t he but t on agai n t i m er of...

Page 35: ...1 to 31 by pressing Time up or down button all parameters appear on the wall pad will be sent to unit you selcted or all slave units when you press Enter Button 21 Timer ON OFF Button 1 Press TIMER bu...

Page 36: ...or wired wall pad The master unit setting parameters are Unit ON OFF Mode Fan Speed Set Temperature Sleep Function and Swing function 2 A 2 SLAVE UNIT FUNCTION The slave unit runs according to master...

Page 37: ...andset settings before the last power off 2 E COOL MODE If Tr Ts 1 C cool operation is activated MTV2 is turned on AUX2 is closed Indoor fan runs at set speed If Tr Ts cool operation is terminated MTV...

Page 38: ...ned If 35 C Ti1 38 C when MTV1 is off AUX1 is opened Indoor fan keeps original state If Ti1 35 C when MTV1 is off AUX1 is opened Indoor fan stops If indoor coil temperature sensor is damages post heat...

Page 39: ...SLEEP FUNCTION Sleep function can only be set in cool or heat modes In cool mode after sleep function is set the indoor fan will run at low speed and Ts will increase 2 C during 2 hours In heat mode...

Page 40: ...t off 2 1 1 2 0 Ts 1 Ts 2 Hours since sleep set t hr Ts Tr 2 L AUTO FAN SPEED In cool mode the auto fan speed will operate as the following diagram Fan speed H M L ST ST 2 Tr ST 3 ST 5 In COOL mode th...

Page 41: ...is on and will remain on for 5 minutes after the MTV closed The drain pump will keep running for 5 minutes after the mode is changed Warning If turn off the system by circuit breaker or main power su...

Page 42: ...ion BLINK BLINK Coil Temperature sensor damaged ON BLINK BLINK Room Temperature sensor damaged BLINK BLINK Condensate pump damaged BLINK BLINK BLINK If the sensor malfunctions the red and yellow LED w...

Page 43: ...en is slave JP1 Transformer JP2 Power supply JP3 2 way valve of Cooling JP4 Drainage pump JP5 Fan motor JP6 Remote receiver JP7 Stepping motor JP8 Stepping motor JP9 Stepping motor JP10 Stepping motor...

Page 44: ...nsformer JP2 Power supply JP3 2 way valve of Cooling JP4 Drainage pump JP5 Fan motor JP6 Remote receiver JP7 Stepping motor JP8 Stepping motor JP9 Stepping motor JP10 Stepping motor JP11 Room TEMP sen...

Page 45: ...Page 45 of 49 Ceiling cassette Fan Coil Unit 4 pipe system Model FP KM SHIELD WIRE SHIELD WIRE 4 2 2 4 4 2 Water Cassette Wiring Diagrams With Master and Slave Connection...

Page 46: ...r and a main body The synchronous motor recovers by a spring and can be controlled by a handle The main body adopts the piston system 1 Technical data of solenoid valve Power supply 230VAC50Hz Input 4...

Page 47: ...follow good working practice and legislation in force in the country concerned Reference values pH 6 8 Electrical conductivity Less than 200 mV cm 25 o C Chlorine ions Less than 50 ppm Sulphuric acid...

Page 48: ...aulty room control Faulty fan Mash filter clogged Air flow obstructed Room control regulation Incorrect water temperature Air present Insufficient output Check for presence of voltage Check fuse on bo...

Page 49: ...y monitoring Working parameters and timer can be set to all units each zone or to individual unit All fan coil units can be monitored in operation with their real running status Can be checked Error s...

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