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Operating Instructions: ATOM

Description

ATOM is a compact, ultra-robust, RFID, interlocking device 

with a high-level coded actuator. As typical with products 

from Fortress Interlocks, ATOM is externally approved and 

is suitable for applications up to PLe (Cat. 4). The metal 

housing and high retention force then suits ATOM for heavier 

industry applications. 

The self-centering actuator allows for inaccuracy and 

misalignment in moveable guards, both hinged and sliding.  

Additionally, ATOM’s head has an open design manufactured 

in stainless steel to prevent dust, dirt and corrosion from 

impacting performance. 

Available in multiple hardware variants, the device can be 

configured for many applications. Multiple units can also be 

connected together with OSSD (Output Signal Switching 

Device) functionality preventing fault masking. The large 

LED lens at the base provides clear state indication from all 

angles and at a distance. 

An Escape Release (ER) option is available for Safety-on-

guard-Locking (SOGL) variants.

Important:

The ATOM interlocking device (The Device) is designed for use according to the installation and operating instructions 

enclosed. It must be installed by competent and qualified personnel who have read and understood the whole of this 

document prior to commencing installation.

If the device is used in a manner not specified by the manufacturer, the protection provided by the device may be impaired.

Any modification to the device or deviation from these instructions invalidates all warranties. 

The Device must be installed in electrical installations meeting the requirements of the applicable IEC standards.

The Device is not to be used as a Mains Isolator or Emergency Stop.

The Device is a component to be added to a permanent electrical installation meeting the requirements of the applicable IEC/

EN standards.

All the voltages used within the connected circuits must be derived from a Safety Extra Low Voltage or Protected Extra Low 

Voltage power supply (SELV or PELV).

The device contains a single electrical circuit; all inputs outputs and power supply have a common voltage reference, 0V.

The Device meets the requirements of the standard ISO 14119 – Safety of machinery, interlocking devices associated with 

guards. Principles for design and selection.

DO NOT LEAVE AUXILIARY RELEASE DRIVER BIT IN PLACE!

Access to the Auxiliary Release Driver Bit and the availability of any spare ATOM Actuator assemblies must be securely 

controlled as they could make it possible to bypass the safety Devices and allow access to areas that may have a residual 

hazard.

BEWARE OF INTENTIONAL MISUSE CAUSED BY OPERATORS WANTING TO BYPASS SAFETY SYSTEMS.

THE INSTALLER SHOULD ASSESS THE RISKS AND MITIGATE AGAINST THEM.

The installation and operation of the ATOM device must take into account the requirements of ISO 14119, in particular Section 

7 - Design for minimising defeat possibilities.

In order to maintain device safety rating, overall system must be validated to BS ISO 13849-2 and/or evaluated in accordance 

with BS 62061.

IF YOU HAVE ANY QUESTIONS OR QUERIES OF ANY NATURE WHATSOEVER PLEASE CONTACT THE SUPPLIER 

WHO WILL BE PLEASED TO ADVISE AND ASSIST.

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Summary of Contents for ATOM

Page 1: ... invalidates all warranties The Device must be installed in electrical installations meeting the requirements of the applicable IEC standards The Device is not to be used as a Mains Isolator or Emergency Stop The Device is a component to be added to a permanent electrical installation meeting the requirements of the applicable IEC EN standards All the voltages used within the connected circuits mu...

Page 2: ...uator is engaged or removed Part No Solenoid Locking Type Switch Configuration M12 Connector Types Optional Escape Release ATM 100A1 A Power to release unlock Safety on Guard Locking SOGL Single 5 Pin M12 No ATM 100A2 A Power to release unlock Safety on Guard Locking SOGL 2 x 5 Pin M12 in Daisy Chain configuration No ATM 100A3 A Power to release unlock Safety on Guard Locking SOGL Single 8 Pin M12...

Page 3: ...thstand Voltage Uimp 500V Voltage Drop Ud 3 5V Rated Operating Currents 400mA Minimum Operational Current 100mA Off State Current 0 5mA Rated Conditional Short circuit Current 100 A Overvoltage Category Type 2 Electromagnetic Compatibility EMC Conforms to BS 60947 5 3 To Meet UL Requirements The device must be connected to a Limited Voltage Current Circuit A 4A fuse must be fitted to the device po...

Page 4: ...TOM_PIN_OUT_INFO DATE 17 03 22 THE COPYRIGHT OF THIS DRAWING BELONGS TO FORTRESS INTERLOCKS Ltd THE CONTENT OF THIS DRAWING IS CONFIDENTIAL AND MUST NOT BE DISCLOSED TO ANY 3rd PARTY WITHOUT OUR SPECIFIC WRITTEN APPROVAL ATOM CONNECTOR PIN OUT INFORMATION RELEASE LEVEL Approved for Production TITLE SCALE 2 00 ISSUE 0 A ATOM CONNECTOR POSITIONS 4 5 3 1 2 SINGLE 5 PIN M12 CONNECTOR ATM 100A1 A ATM 1...

Page 5: ...ened For Safety on Guard SOG devices the monitors is activated when the device is unlocked Daisy Chain information The number of devices that can be wired in series depends on two main criteria 1 Power line voltage drop 2 Total Safety Response Time Voltage Drop Safety Response Time Each ATOM Device in series draws current and causes a voltage drop on the power line The greater the number of device...

Page 6: ...acing the Device into its Locked State Unlocking The Device is unlocked when voltage is applied to the Solenoid Drive pin Opening Once unlocked the ATOM Actuator assembly can be removed from the ATOM Switch assembly Auxiliary Release Function In the event of power failure the ATOM Interlocking Device can be released and unlocked using the supplied Auxiliary Release Driver Bit irrespective of the s...

Page 7: ...housing M12 cable s entry Manual solenoid override To reset and relock an ATOM Interlocking Device after an Escape Release operation First isolate power to the guarded machine to ensure it cannot restart when Safety Outputs go high Pull on Escape Release knob see Fig 1 Close the Gate Door of the guarded area Test that the Escape Release has been fully reset by checking status of Safety Outputs are...

Page 8: ... on actuator Check for any obstruction of the mechanism Press actuator tightly towards the device to release any tension Low High Amber Flash Safety Input Fault Mismatch between two safety input signals Confirm continuity from the previous device on both safety inputs then reset fault by cycling the safe state of the previous device Low Low 2 Amber Flash Safety Output Fault Short circuit on safety...

Page 9: ... Door Gate post to allow for Escape Release housing See Fig 10 for required hole location Note ATOM with Escape Release ER suitable for door gate post thickness up to 56mm For anything greater than 56mm an extension kit will be required please contact Fortress for more information 6 Mount the ATOM Switch and ATOM Actuator assemblies to appropriate parts of the machine or guarding The ATOM Actuator...

Page 10: ...ly M12 quick disconnect cable s M5 nylon washer M5 security fixing screw min length 45mm M5 security fixing screw min length 45mm Figure 3 Extrusion Profile Mounting Application Example M12 quick disconnect cable s essinterlocks com rtress erlocks M5 security fixing screw min length 20mm M5 T Nut M5 T Nut ATOM actuator assembly M5 security fixing screw min length 20mm M5 T Nut M5 T Nut 40mm alumin...

Page 11: ...embly ATOM actuator assembly 11 Figure 5 ATOM Device with Escape Release Mounting Example www fortress safety com FORTRESS ATOM Escape Release knob removed while mounting Escape Release housing mounted through gate post Ø 21mm min bore to accept Escape Release housing M5 T Nut M5 Nylon Washer M5 Security Fixing Screws min length 40mm M5 Nylon Washer M5 Security Fixing Screws min length 40mm M5 T N...

Page 12: ...e Escape Release knob see fig 1 and remove the ATOM Actuator from the ATOM Switch 5 Pull on Escape Release knob to reset Escape Release 6 Reinsert the ATOM Actuator into the ATOM Switch It must lock into position Power to Lock ATOM Interlocking Devices 1 Insert the ATOM Actuator into the ATOM Switch It must not lock into position Electrical Function Test Powered 1 Close the guard ensure the ATOM D...

Page 13: ...is Voided Under the Following Conditions 1 If these instructions are not followed 2 Non compliance with safety regulations 3 Installation and electrical connection not performed by authorised personnel 4 Non implementation of functional checks 13 Actuator Does Not Enter Head Correcting A Rolled Mechanism In some scenarios such as cleaning or high vibration the ATOM Interlocking Device can have the...

Page 14: ...R S Protection Against Environmental Influences In order to maintain full mechanical and electrical performance the Device must be protected against the ingress of all foreign bodies such as swarf sand blasting shot etc The Device is not suited for use in corrosive environments The Device is only suitable for dusty environments where careful consideration has been given to environment requirements...

Page 15: ... Dimensional Drawing ATOM Interlocking Device 6 7 7 138 25 13 8 72 5 32 16 6 75 41 5 5 THRU ALL 2 PLACES 33 2 36 125 5 5 125 20 16 6 5 2 THRU ALL 2 PLACES 5 2 THRU ALL 2 PLACES 40 WHEN CENTRALLY ALIGNED 6 0 15 0 7 7 THE COPYRIGHT OF THIS DRAWING BELONGS TO FORTRESS INTERLOCKS Ltd THE CONTENT OF THIS DRAWING IS CONFIDENTIAL AND MUST NOT BE DISCLOSED TO ANY 3rd PARTY WITHOUT SPECIFIC WRITTEN APPROVA...

Page 16: ...ngth Description CABLE 2M AT1 2m To suit 5 Pin M12 connectors CABLE 5M AT1 5m CABLE 10M AT1 10m CABLE 2M AT3 2m To suit 8 Pin M12 connectors CABLE 5M AT3 5m CABLE 10M AT3 10m CABLE 2M ATD 2m To suit X 5 Pin M12 daisy chain connectors CABLE 5M ATD 5m CABLE 10M ATD 10m ATOM Shorting Plug Part No Description SHORTING PLUG ATD To terminate last ATOM Device at end of daisy chain FORTRESS A company Halm...

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