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Forest Master Models: FM9DD/FM14DD/FM18DD

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Operation

•  Move the choke control lever (if used for cold engine) slowly back to the “RUN” position when the engine is 

running well.

•  If the Wood Chipper has not been running (cold engine), warm up the engine by running the engine at half 

throttle for 1 to 2 minutes, then advance the engine throttle control to the maximum speed.

•  If the electric start does not turn the engine over then the battery may have insufficient charge. Start the 

engine using the pull start. The engine will trickle charge the battery, 30 minutes of running should pro-
vide sufficient charge to start the next time.

FM9DD OULL START

Make sure the fuel shut-off valve is in the “ON” position.
•  Move the choke control lever to the “CHOKE” position (As this is a lean burn engine, it may require some 

choke when starting warm).

•  Move the throttle control lever to the “FAST” position.
•  Turn the ignition switch to the “ON” position. 
•  Grasp the recoil starter handle and slowly pull until you feel resistance. If the pull start is tight and does 

not pull, the chipper has a blockage and should be cleared before starting. Let the cord retract a little bit 
then pull the cord rapidly to start the engine. One or two pulls usually starts the engine.

•  Move the choke lever (if used for cold engine) slowly back to the “RUN” position when the engine is 

running well.

•  Warm up the engine by running the engine at half throttle for 1 to 2 minutes, then advance the engine 

throttle control to mulching speed.

Stopping the Engine

Ensure no fragments remain inside the mulcher when turning it off. Allow to run for 1 minute without feeding 
in any material before stopping the chipper. This will help to avoid the risk of blockage for the next time you 
start the machine.
•  Move the throttle lever to “IDLE”
•  Turn the ignition switch to the “OFF” position.

Engine Does Not Start
The LCT engine is a reliable engine that starts very easily. There are two safety cutouts that inhibit the 
ignition, one is the hopper microswitch, the other is the engine oil level alert,  if the engine does not fire then 
it is almost certainly one of these cutouts is in operation.
•  Check that the hopper bolt(51) is tightened, if this is loose the ignition is inhibited.
•  Check that the chipper is level. If it is at an angle then the oil level sensor could misread and cut the 

ignition.

•  Check the oil level, (the FM9DD requires a minimum of 600ml of oil, the FM14DD & FM18DD require 1.1 

litres of oil) any less than this and the engine will not fire. Add the required minimum amount of oil and 
if the engine does not fire or runs erratically gradually add a little more. Do not add anymore than an 
additional 50ml.

•  Check that the air filter element is clean and not obstructed. If there is oil in the air filter then the engine 

has been overfilled with oil. With the machine standing level, remove the crankcase oil filler plug and 
allow any excess oil to run out until it is just dripping over the lip.

See the Troubleshooting guide in the maintenance section for other problems.

Summary of Contents for FM14DD

Page 1: ...Models FM9DD FM14DD FM18DD IMPORTANT Read this manual fully before assembly and use and observe all safety rules and operating instructions Forest Master Direct Drive Wood Chipper...

Page 2: ...hp 306cc Petrol Engine with Pull Start or Electric Start FM14DD 14hp 460cc Petrol Engine with Electric Start FM18DD 18hp 478cc Petrol Engine with Electric Start The FM9DD FM14DD and FM18DD are wood ch...

Page 3: ...ster Models FM9DD FM14DD FM18DD 3 Contents Contents Title Page No Specifications 4 Safety Instructions 5 Assembly 7 Operation 13 Maintenance 18 Troubleshooting 19 Warranty 21 Exploded Diagram 22 Parts...

Page 4: ...Oil Amount 1 1 litre 1 1 litre 1 1 litre Chipper Blade Twin Reversible Blades Twin Reversible Blades Twin Reversible Blades Overall Height 1200mm 1220mm 1220mm Overall Length 1690mm 1690mm 1690mm Over...

Page 5: ...d only be pushed with other pieces of wood that you are feeding into the chipper If the chipper gets jammed you must immediately stop the engine or motor Obstructing fragments inside the hopper should...

Page 6: ...away from the area of the spill and avoid creating any source of ignition until the gas vapours have dissipated Wipe up any fuel to prevent fire hazard and properly dispose of the waste Allow the engi...

Page 7: ...ified are loosely fitted in their correct location for shipping 1 Lay all the parts out flat in a suitable assembly area and check to make sure all parts are there 2 Slide the axle 3 into the square t...

Page 8: ...the base is drilled with the holes to fit all three engines See the diagrams below for the correct holes 6 Fasten the engine 8 with the M10 bolts 48 M10 washers 47 M10 spring washers 49 and M10 nuts...

Page 9: ...ttach the battery box 56 to the base 1 using the 4 M8x20 bolts 55 M8 washers 45 M8 spring washers 33 and M8 nuts 46 Place the battery in the box and secure using the two M5 x 125 bolts 58 and nuts 59...

Page 10: ...51 33 45 9 Fasten the bottom of the feed hopper 21 to the drum housing 9 using the M8 bolt 51 the M8 spring washer 33 and the M8 washer 45 There is a thread in the flange of the drum housing to faste...

Page 11: ...ecure using 7 x M8x13 bolts 32 7 M8 washers 45 and 7 x M8 nyloc nut 46 Fit the bolts through the holes in the feed hopper and hopper tray from the outside and fit the washers and nuts on the inside 11...

Page 12: ...esults 12 Insert the short flange without bolt holes of the Lower Blanking Plate 34 between forwardmost lower drum mounting bolt and the underside of the drum housing 9 Place two M6x16 42 bolts throug...

Page 13: ...FIRST TIME WITHOUT FILLING WITH THE CORRECT AMOUNT OF OIL The engine may have oil residue from testing but the chipper is not supplied pre filled STARTING THE ENGINE FM14DD FM18DD ELECTRIC START Make...

Page 14: ...for 1 to 2 minutes then advance the engine throttle control to mulching speed Stopping the Engine Ensure no fragments remain inside the mulcher when turning it off Allow to run for 1 minute without fe...

Page 15: ...chine Do not over load the wood chipper Let previous wood and branches go through the blades before adding more Always wear gloves ear defenders helmet and visor or safety glasses and appropriate clot...

Page 16: ...into the feed hopper and running water used to help wet material feed in more easily Do not feed the mulcher any foreign materials stones metal plastic string textile etc The mulcher can be used to ch...

Page 17: ...sen the bolts tap them through by 1 or 2mm the square shoulder of the coach bolts must remain located in the slots in the back plate Maximum Hopper Angle Position Minimum Hopper Angle Position Cleanin...

Page 18: ...e petrol engine refer to the engine manufacturer s user manual If you need help accessing the manual contact Forest Master Replacing and Sharpening the Blades To remove the blades for sharpening or re...

Page 19: ...ipe off the plug and reinsert it Is there sufficient oil Check the engine oil level and if necessary top up to the correct level Is there dirt in the carburettor Undo the bolt holding the float chambe...

Page 20: ...r bad chipping performance Wood is too hard Is the wood seasoned Chipping is more efficient with green freshly cut wood less than 3 days old Seasoned wood does not draw as efficiently Are the knives b...

Page 21: ...ry IMPORTANT NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THIS PRODUCT MODIFICATION OF THIS PRODUCT UNLESS SAID MODIFICATION HAS BEEN AUTHORISED BY FOREST MASTER WILL VOID THE WARRANTY The Warra...

Page 22: ...28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 30 31 32 32 32 32 32 32 32 33 33 33 33 33 33 33 33 34 35 36 37 37 37 37 38 38 38 39 39 39 40 40 40 41 41 41 42...

Page 23: ...OLT 8 18 ROTATING BLADE 2 38 Coach Bolt M12x285 3 19 M10x25 25 SHALLOW HEAD BOLT 10 52 ISO 4015 5 16 24 x 250 x 30 N 1 20 ISO 7045 M4 x 14 Z 14N 2 21 HOPPER 1 22 HOPPER TRAY 1 23 RUBBER FINGERS 1 24 1...

Page 24: ...hout prior notice The latest version of the handbook and FAQ can be found on our website at https forest master com resources Manufactured for Forest Master Limited Registered Office Forest Master Ltd...

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