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CPR  ©  2021 FORD MOTOR COMPANY

DEARBORN, MICHIGAN 48121

12/2021

Page 9 of 22

WARNING:
DEPOWERING THE HIGH VOLTAGE SYSTEM DOES NOT DISSIPATE VOLTAGE INSIDE THE BAT-
TERY, THE BATTERY PACK REMAINS LIVE AND DANGEROUS. CONTACT WITH THE HIGH VOLT-
AGE BATTERY PACK INTERNALS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

WARNING:
ELECTRIC VEHICLES DAMAGED BY A CRASH MAY HAVE COMPROMISED HIGH VOLTAGE SAFE-
TY SYSTEMS AND PRESENT A POTENTIAL HIGH VOLTAGE ELECTRICAL SHOCK HAZARD. 
EXERCISE CAUTION AND WEAR APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT (PPE) 
INCLUDING HIGH VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, 
INCLUDING WATCHES AND RINGS. ISOLATE THE HIGH VOLTAGE SYSTEM AS DIRECTED BY THIS 
DOCUMENT. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL 
INJURY OR DEATH.

Approaching a Damaged Vehicle

Disable the High Voltage electrical system using as many of the following steps as possible:

Remove all jewelry such as watches, necklaces and earrings. Remove all metal objects that are 
conductors of electricity.

PLEASE NOTE: The vehicle high voltage system could still be energized even if the ready light is 
not on. In accessory mode, the ready light is not present but the high voltage system is energized 
under normal operation.

If necessary, apply the parking brake and/or block the wheels to prevent vehicle movement.

The vehicle has an electric parking brake. You operate it with a switch instead of a lever. The switch is on 
the center console or to the left hand side of the steering wheel, on the lower part of the instrument panel.

High Voltage System - Do Not Cut Zones

If possible, depower the High Voltage system before attempting any removal procedure. Always assume 
the High Voltage cabling and components are powered up.

If The High Voltage Battery Case Has Been Ruptured

Just like any other battery, hose down the area with LARGE amounts of water.

Summary of Contents for E-Transit 2022

Page 1: ...OPY HERE PLACE COPY HERE PLACE COPY HERE STUD FOR MISSING NUT STUD FOR MISSING NUT STUD FOR MISSING NUT Legend High voltage battery Control unit Structural Reinforce ments Airbag High voltage wire components Battery Gas gene r High voltage disconnection point Fuel tank spring device Seat belt tensioner rato ...

Page 2: ...rams used Page 19 9 Important additional information Page 19 6 In case of fire Page 12 7 In case of submersion Page 13 8 Towing transportation storage Page 14 5 Stored energy liquids gases solids Page 11 4 Access to the occupants Page 10 3 Disable direct hazards safety regulations Page 6 2 Immobilization stabilization lifting Page 4 ...

Page 3: ...riping on front grill E Transit badging on left rear door Vehicle Identification Number VIN Layout The 8th position of the VIN identifies the vehicle s engine type as electric K BEV battery electric vehicle Electric motor 1 Sample VIN BEV 1FTBW9CK2NKA00232 PLACE COPY HERE PLACE COPY HERE PLACE COPY HERE STUD FOR MISSING NUT STUD FOR MISSING NUT STUD FOR MISSING NUT ...

Page 4: ...ifting the vehicle 1 Position Wheel And Tire Chocks to prevent vehicle movement NOTE The red warning lamp flashes during operation and illuminates when the parking brake is applied NOTE You can apply the electric parking brake when the power is off NOTE The electric parking brake could apply when you shift into park P 2 Put vehicle into Park position 1 ensure that the parking brake is engaged 2 11...

Page 5: ... trained and equipped Use caution to ensure you never come into contact with the high voltage battery or other high voltage components while lifting or manipulating the vehicle The high voltage battery is located behind an underbody air shield under the vehicle When lifting or stabilizing only use the designated lift areas as shown DO NOT USE THE HIGH VOLTAGE BATTERY TO LIFT OR STABILIZE ...

Page 6: ...MOTOR COMPANY DEARBORN MICHIGAN 48121 12 2021 Page 6 of 22 Medium Wheelbase MWB Van Bus Kombi PLACE COPY H PLACE COPY H STUD FOR MISSING NUT STUD FOR MISSING NUT STUD FOR MISSING NUT Long Wheelbase LWB Van Bus Kombi ...

Page 7: ...CPR 2021 FORD MOTOR COMPANY DEARBORN MICHIGAN 48121 12 2021 Page 7 of 22 Extra Long Wheelbase LWB EL Single Chassis Cab and Jumbo ...

Page 8: ...in the event of an accidental deployment WARNING Always carry a live Safety Canopy or side air curtain assembly with the tear seam pointed away from your body Failure to follow this instruction may result in serious personal injury or death in the event of an accidental deployment WARNING Never disassemble or tamper with seat belt deployable components including pretensioners load limiters and inf...

Page 9: ...h Voltage electrical system using as many of the following steps as possible Remove all jewelry such as watches necklaces and earrings Remove all metal objects that are conductors of electricity PLEASE NOTE The vehicle high voltage system could still be energized even if the ready light is not on In accessory mode the ready light is not present but the high voltage system is energized under normal...

Page 10: ...R MISSING NUT STUD FOR MISSING NUT STUD FOR MISSING NUT 2 Raise and position the LH front seat forward 1101M PLACE COPY HERE PLACE COPY HERE PLACE COPY HERE STUD FOR MISSING NUT STUD FOR MISSING NUT STUD FOR MISSING NUT x2 S MIS S MIS 3 Release the retainers and remove the LH front seat rear trim panel 4 Position the LH front seat backrest cover and release a retainer 1 Position the LH front seat ...

Page 11: ... cable Torque 71 lb in 8 Nm 1 2 PLACE COPY HERE PLACE COPY HERE STUD FOR MISSING NUT STUD FOR MISSING NUT STUD FOR MISSING NUT Single Battery Dual Battery 5 If equipped position the battery cover insulator 1 Remove the battery disconnect access cover 2 PLACE COPY HERE PLACE COPY HERE STUD FOR MISSING NUT STUD FOR MISSING NUT STUD FOR MISSING NUT 6 Remove the nut and position the battery cable Torq...

Page 12: ...e the connector hole to prevent the connector from closing 1 2 2 PLACE COPY HERE PLACE COPY HERE STUD FOR MISSING NUT STUD FOR MISSING NUT STUD FOR MISSING NUT 11 Wait a minimum of 5 minutes 7 Detach the pin type retainer and position the electrical connector and wiring harness aside PLACE COPY HERE PLACE COPY HERE STUD FOR MISSING NUT STUD FOR MISSING NUT STUD FOR MISSING NUT 8 Release the Connec...

Page 13: ...ent of an accidental deployment WARNING Always carry a live Safety Canopy or side air curtain assembly with the tear seam pointed away from your body Failure to follow this instruction may result in serious personal injury or death in the event of an accidental deployment WARNING Never disassemble or tamper with seat belt deployable components including pretensioners load limiters and inflators Ne...

Page 14: ...ns underneath the vehicle from the High Voltage battery under the left hand side of the vehicle to the underhood compartments Refer to the diagram on page 1 for no cut zones NOTE After a collision vehicle components may not function properly such as the steering wheel power seats and other electrical and mechanical components If these components are not functioning properly and prevent access to o...

Page 15: ...If water is being used LARGE amounts of water is required to extinguish the flames A fire hydrant or ded icated fire hose can supply the needed amount Water can cause some degree of arcing shorting across the cell and or battery terminals it can also react with the electrolyte from the cells to generate additional combustible gas and other byproducts such as hydrofluoric acid However the cooling a...

Page 16: ... High Voltage components or orange cables while removing the occupant s Do not re move the vehicle until you are sure the High Voltage battery is completely discharged A submerged High Voltage battery may produce a fizzing or bubbling reaction to the water If fizzing or bubbling is observed the High Voltage battery will be discharged when the fizzing or bubbling has completely stopped The battery ...

Page 17: ...ttery terminals to isolate the HV system For additional information refer to High Voltage System Depower procedures in this manual Rather than attempt to discharge a High Voltage battery an emergency responder tow truck operator or storage facility manager should contact experts at the vehicle manufacturer Operators of tow trucks and vehicle storage facilities should make sure the damaged vehicle ...

Page 18: ...rged Exposed electrical components wires and High Voltage batteries present potential HV shock hazards Venting off gassing High Voltage battery vapors are potentially toxic and flammable Physical damage to the vehicle or High Voltage battery may result in immediate or delayed release of toxic and or flammable gases and fire Damaged Vehicle Guidance and Storage Damaged Vehicle Guidance for Ford Mot...

Page 19: ...m the sides to stay out of potential travel path It may be difficult to deter mine if the vehicle is running due to lack of engine noise Place vehicle into park P set the parking brake turn off the vehicle activate hazard lights and remove the keys to a distance at least 5 m 16 ft from the vehicle until loading the vehicle for transport Refer to the vehicle owner manual recovery guide to locate pr...

Page 20: ...VES AND BOOTS REMOVE ALL METALLIC JEWELRY INCLUDING WATCHES AND RINGS DO NOT ATTEMPT TO EXTRACT THE VEHICLE UNTIL THE HIGH VOLTAGE BATTERY HAS DISCHARGED INDICATED BY THE AB SENCE OF BUBBLING OR FIZZING FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH WARNING FIRES IN CRASH DAMAGED ELECTRIC VEHICLES MAY EMIT TOXIC OR COMBUSTIBLE GASSES SMALL AMOUNTS OF EYE SKIN O...

Page 21: ...Y DEARBORN MICHIGAN 48121 12 2021 Page 21 of 22 If the vehicle and or battery High Voltage system is damaged place a sign indicating that it is a battery electric vehicle with potentially dangerous High Voltage See example below ...

Page 22: ... Copyright 2021 Ford Motor Company All rights reserved This document may be reproduced in its entirety and distributed for emergency responder use only It may not be excerpted for any purpose PLACE COPY HERE PLACE COPY HERE PLACE COPY HERE STUD FOR MISSING NUT STUD FOR MISSING NUT STUD FOR MISSING NUT General warning Warning Electricity Flammable Explosive Corrosives Hazardous to the human health ...

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