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Ford E-150 1997, Owner'S Manual

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Ford E-150 1997 Owner'S Manual Download Page 176

Item

Ford part name

Ford part
number

Ford
specification

Parking brake
assembly
(E-Super Duty)

Motorcraft
MERCON

T

Automatic
Transmission
Fluid

XT-2-QDX

MERCON

Ford
conventional
and
Traction-Lok
axles *

Motorcraft SAE
75W140 High
Performance
Synthetic rear
axle lubricant

F1TZ-19580-B

WSL-M2C192-A

Dana
conventional
and
Traction-Lok
axles **

Motorcraft SAE
80W90
Premium rear
axle lubricant

XY-80W90-QL

WSP-M2C197-A

Dana 80 Axle
(E-Super Duty)

Motorcraft SAE
75W140 High
Performance
Synthetic rear
axle lubricant

F1TZ-19580-B

WSL-M2C192-A

Dana Axle
(E-350
van/wagon
w/4.10 ratio)

Motorcraft SAE
75W140 High
Performance
Synthetic rear
axle lubricant

F1TZ-19580-B

WSL-M2C192-A

* Add 118 ml (4 oz.) of
EST-M2C118–A (friction modifier
Part No. C8AZ-19B546–A) for
complete refill of Ford
Traction-Lok rear axles.

** Add 237 ml (6 oz.) of
EST-M2C118–A (friction modifier
Part No. C8AZ-19B546–A) for

Capacities and specifications

176

Summary of Contents for E-150 1997

Page 1: ...features 15 Seating and safety restraints 37 Starting and driving Starting 73 Driving 80 Roadside emergencies 100 Servicing Maintenance and care 124 Capacities and specifications 173 Reporting safety...

Page 2: ...risk of personal injury and prevent possible damage to others your vehicle and its equipment In this owner s guide answers to such questions are contained in comments highlighted by the warning triang...

Page 3: ...lead to fires If your vehicle is equipped with the Ford ambulance preparation package it will be indicated on the Safety Certification Compliance label The label is located on the driver s side door p...

Page 4: ...g parts a chance to break in If possible you should avoid full use of the brakes for the first 1 600 km 1 000 miles From 1 600 km 1 000 miles onwards you can gradually increase the performance of your...

Page 5: ...Instrumentation 5...

Page 6: ...e gauge pg 12 Fuel Gauge pg 12 Speedometer pg 12 Engine oil pressure gauge pg 13 Battery voltage gauge pg 13 Warning lights pg 8 Speed controls pg 28 Headlamp switch and dimmer pg 15 Transmission cont...

Page 7: ...Climate controls pg 17 Vents pg 18 Refer to Audio Guide pg 17 Instrumentation 7...

Page 8: ...vacuum pressure is low on diesel engine vehicles Anti lock brake system ABS Momentarily illuminates when the ignition is turned on and the engine is off If the light stays on or continues to flash the...

Page 9: ...nsmission control indicator light TCIL Safety belt Illuminates when the ignition is switched on to remind you to fasten your safety belts For more information refer to Using the safety restraints prop...

Page 10: ...nd any door is open Oil pressure Engine coolant This light will come on when the key is in the ON position and the engine coolant temperature is very high engine oil pressure is low The light serves a...

Page 11: ...estraints chapter Key in ignition warning chime buzzer Sounds when the key is left in the ignition and the driver s door is opened Headlamps on warning chime if equipped Sounds when the headlamps are...

Page 12: ...e turned to the OFF position and then the vehicle started to get an accurate fuel gauge reading If the vehicle is fueled with the key in the ON position and the above mentioned is not performed it wil...

Page 13: ...refer to Checking and adding engine oil in the Maintenance and care chapter If the gauge indicates a low pressure and the engine oil level is correct switch off the engine immediately and have your ve...

Page 14: ...odometer Can register the kilometers mileage of individual journeys To reset depress the control 0 10 20 30 40 50 60 70 80 90 100 20 km h 40 60 80 100 120 140 160 MPH 0 0 0 0 0 0 0 0 0 0 Instrumentati...

Page 15: ...NT PANEL CONTROLS Headlamp control 1 Pull the headlamp control toward you to the first position Parking lamps tail lamps license plate lamps and marker lamps are now on eco_pa eco_he Controls and feat...

Page 16: ...or dim the instrument panel lamps Rotate fully counterclockwise to operate courtesy and cargo lamps Daytime running light DRL system if equipped The DRL system turns on the high beam headlamps with a...

Page 17: ...Do not use the cigarette lighter in place of the power point CLIMATE CONTROLS Your vehicle has one of the following climate control systems Manual heating system Manual heating and air conditioning s...

Page 18: ...om the vents may be manually adjusted by moving the horizontal control or vertically adjusting the vent according to your airflow preference Fan speed Turn the fan speed control to the desired speed F...

Page 19: ...d directs it to flow through the instrument panel vents The MAX A C mode can be used for air conditioning or heating This mode is noisier but more economical than A C mode The MAX A C mode only functi...

Page 20: ...gh the instrument panel vents The NORM A C mode can be used for heating ventilating or air conditioning The NORM A C mode only functions if the outside temperature is above 10 C 50 F Select NORM A C f...

Page 21: ...the mode In addition to defogging and demisting in defrost mode your vehicle has the capability to demist the front side windows The air conditioning will function to dehumidify the windows provided...

Page 22: ...s To control the auxiliary fan with this control the rear fan switch on the front control unit must be in the rear control position The auxiliary unit does not provide for mixing of hot and cold air A...

Page 23: ...3 shuts off the engine and all accessories without locking the steering wheel or gearshift ON 4 allows testing of the vehicle s warning and indicator lights START 5 cranks the engine The key returns...

Page 24: ...atic Transmission Operation section of the Driving chapter Using overdrive D overdrive is the normal drive position for the best fuel economy The overdrive function allows automatic upshift and downsh...

Page 25: ...rate in gears one through three Deactivate overdrive when driving with a heavy load driving in hilly terrain additional engine braking is desired Activating overdrive To return to normal overdrive ope...

Page 26: ...nction is detected If this occurs have your transmission serviced by your Ford dealer as soon as possible or damage may occur Tilt steering Pull the control to adjust the steering column angle Push th...

Page 27: ...apter Windshield wipers and washer Push the end to activate the washer Push end once for a single wipe Push and hold for a constant cycle Turn the dial to adjust intermittent wiper speed Flash to pass...

Page 28: ...d must be greater than 48 km h 30 mph If you drive up or down a steep hill your vehicle speed may vary momentarily slower or faster than the set speed This is normal Speed control cannot reduce the ve...

Page 29: ...by 1 6 km h 1 mph or Accelerate with your accelerator pedal then press SET ACCEL You may accelerate with the accelerator pedal at any time during speed control usage Releasing the accelerator pedal wi...

Page 30: ...lamps Rear cargo lamps equipped with an ON OFF DOOR control will light when the doors are closed and the switch is in the ON position either front door is open and the switch is in the DOOR position t...

Page 31: ...ated fully counterclockwise the lens is in the rotated position DOOR MOUNTED CONTROLS Power outside mirrors if equipped To adjust the outside mirrors 1 Select the mirror you want to adjust Driver side...

Page 32: ...Power door locks if equipped Push to lock or unlock the doors L All doors locked U All doors unlocked Driver side Passenger side U L U L eco_po Controls and features 32...

Page 33: ...Power Windows if equipped Driver side controls Press the appropriate window switch to operate the power windows Driver window Front passenger window U L U L U L eco_po eco_po Controls and features 33...

Page 34: ...ck the driver door The interior lamps will illuminate Press UNLOCK a second time within five seconds to unlock all doors Locking the doors Press LOCK to lock all doors To confirm all doors are closed...

Page 35: ...erence received including interference that may cause undesired operation Replacing the batteries The transmitter is powered by two coin type three volt lithium batteries A decrease in operating range...

Page 36: ...rior lamps illuminate when either front door handle is lifted or the remote entry system is used to unlock the door or sound the personal alarm The system automatically turns off after 25 seconds or w...

Page 37: ...ine the seat Never adjust the driver s seat or seatback when the vehicle is moving Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop Always drive and r...

Page 38: ...ction you want the seat to move Forward to move seat forward Rearward to move seat rearward Up to raise the seat Down to lower the seat Push the control to tilt the front of the seat up or down Push t...

Page 39: ...trol on the seat to increase or decrease the lumbar support Rear bench seat To remove the seats 1 Disengage the lap shoulder belt from the seat by inserting a key or small screwdriver into the slot in...

Page 40: ...holes in the front strikers 4 Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers 5 Remove the seat assembly T...

Page 41: ...the safety belt is not twisted then insert the seat belt tongue into detachable anchor until you hear a click and feel the latch engage Always latch the vehicle seat to the floor whether the seat is...

Page 42: ...upward Stow the tongue end of the detachable anchor 2 Pull the seat latch handle then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount 3 Remove the seat...

Page 43: ...ert the seat belt tongue into detachable anchor until you hear a click and feel the latch engage Check to see that the seat and seatback is latched securely in position Keep floor area free of objects...

Page 44: ...d or killed Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts Be sure everyone in your vehicle is in a seat and using a safety belt properly Each...

Page 45: ...retensioner uses the same crash sensor system as the air bag supplemental restraint system SRS When the safety belt buckle pretensioner deploys the buckle moves downward pulling excess webbing from th...

Page 46: ...e from the buckle The lap belts should fit snugly and as low as possible around the hips not around the waist The outboard safety restraints in the vehicle are combination lap and shoulder belts The f...

Page 47: ...tomatic locking mode In this mode the safety belt is locked in a certain position by the occupant and remains locked until the webbing is fully retracted The automatic locking mode is not available on...

Page 48: ...belt 2 Grasp the shoulder portion and pull downward until the entire belt is extracted 3 Allow the belt to retract As the belt retracts you will hear a clicking sound This indicates the safety belt is...

Page 49: ...ustment Your vehicle has safety belt height adjustments for the driver and front passenger Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder To lower the heig...

Page 50: ...he buckle If you need to tighten the belt pull the loose end of the webbing until it is snug across the hips Shorten and fasten the belt when not in use Safety belt extension assembly If the safety be...

Page 51: ...of operation If Then The driver s safety belt is not buckled before the ignition key is turned to ON The safety belt indicator illuminates and the warning chime buzzer sounds for four to eight seconds...

Page 52: ...nd a qualified technician finds that the belts do not show damage and continue to operate properly they do not need to be replaced Safety belt assemblies not in use during a collision should also be i...

Page 53: ...the passenger that may come in contact with a deploying air bag Failure to follow this instruction may increase the risk of personal injury in the event of a collision Do not attempt to service repai...

Page 54: ...a rear seat a rear facing infant seat should be secured in the front seat ONLY if your vehicle does not have a passenger side air bag or your vehicle is equipped with a passenger air bag deactivate sw...

Page 55: ...ir bags did not inflate in a collision does not mean that something is wrong with the system Rather it means the forces were not of the type sufficient to cause activation If the vehicle experiences s...

Page 56: ...te once and the pretensioners if equipped will only activate once The system is designed to function on a one time only basis If the air bag is inflated THE AIR BAG WILL NOT FUNCTION AGAIN AND MUST BE...

Page 57: ...etermining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system Refer to the Air bag readiness section in the Instrum...

Page 58: ...TS FOR CHILDREN Important child restraint precautions You are required by law to use safety restraints for children in the U S and Canada If small children ride in your vehicle generally children who...

Page 59: ...ats can be used in the center of the three passenger second row bench seat only if a top tether strap is used Ford recommends placing forward facing safety seats in the second row and using safety sea...

Page 60: ...od shoulder belt fit To improve the fit of lap and shoulder belts on children who have outgrown child safety seats Ford recommends use of a belt positioning booster seat that is labelled as conforming...

Page 61: ...op tether strap Install the child safety seat in a seating position which is capable of providing a tether anchorage For more information on top tether straps see Attaching safety seats with tether st...

Page 62: ...lling child safety seats in combination lap and shoulder belt seating positions 1 Position the child safety seat in a seat with a combination lap and shoulder belt If you choose to install a child saf...

Page 63: ...ts 2 Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together 3 While holding the shoulder and lap belt portions together route the tongue through the child seat according...

Page 64: ...roper buckle for that seating position until you hear and feel the latch engage Make sure the tongue is latched securely by pulling on it 5 To put the retractor in the automatic locking mode grasp the...

Page 65: ...he buckle and pull up on the shoulder belt while pushing down with knee on the child seat 8 Allow the safety belt to retract to remove any slack in the belt 9 Before placing the child in the seat forc...

Page 66: ...center seating position 3 Route the tongue and webbing through the child seat according to the child seat manufacturer s instructions 4 Insert the belt tongue into the proper buckle for the center sea...

Page 67: ...child safety seat for information about ordering a tether strap Tether anchorage Children should be placed in the rear in an appropriate child safety seat that is properly secured to the vehicle Rear...

Page 68: ...the passenger seat as far back from the instrument panel as possible Front passenger seating position The front passenger seating position does not require any tether hardware The tether can be attac...

Page 69: ...l forward 3 Route the child safety seat tether strap over the back of the front right hand passenger seat as shown 4 Grasp the tether strap and position it to the seat pedestal as shown Seating and sa...

Page 70: ...Clip the tether strap to the seat pedestal as shown Do not clip the tether strap to the seat pedestal as shown If the tether strap is clipped incorrectly as shown the child safety seat may not be reta...

Page 71: ...hild safety seats in combination lap and shoulder belt seating positions to secure the child safety seat 10 Tighten the child safety seat tether strap according to the manufacturers instructions For a...

Page 72: ...nchor hardware if required Tether anchor hardware kits Part No 613D74 including instructions may be obtained at no charge from any Ford dealer Second row bucket seats at rear of lower seat frame 3 pas...

Page 73: ...t high engine speeds can produce very high temperatures in the engine and exhaust system creating the risk of fire or other damage Do not park idle or drive your vehicle in dry grass or other dry grou...

Page 74: ...ents regulating the impulse electrical field strength of radio noise When starting a fuel injected engine avoid pressing the accelerator before or during starting Only use the accelerator when you hav...

Page 75: ...the Seating and safety restraints chapter 2 Make sure the headlamps and vehicle accessories are off Starting 75...

Page 76: ...the parking brake is set Make sure the gearshift is in P 3 Turn the key to the ON position without turning the key to START D P R N 21 0 0 0 0 0 0 0 0 0 0 BRAKE N O R M A L N O R M A L N O R M A L St...

Page 77: ...e does not start within five seconds wait ten seconds and try again 3 If the engine does not start in two attempts OR the temperature is below 12 C 10 F depress accelerator and start the engine while...

Page 78: ...prevent electrical shock do not use your heater with ungrounded electrical systems or two pronged cheater adapters Guarding against exhaust fumes Although odorless and colorless carbon monoxide is pr...

Page 79: ...dling while the vehicle is stopped in a closed area for long periods of time open the windows at least 2 5 cm 1 in Adjust the heating or air conditioning if equipped to bring in fresh air Improve vehi...

Page 80: ...cle on bottom to a non ABS equipped vehicle on top during hard braking Using ABS In an emergency apply full force on the brake The ABS will be activated immediately thus allowing you to retain full st...

Page 81: ...the vehicle s stopping distance will increase greatly and the handling of your vehicle will be adversely affected Setting the parking brake The brake light in the instrument cluster will illuminate a...

Page 82: ...YOUR VEHICLE If the amount of effort needed to steer your vehicle changes at a constant speed have the vehicle power steering system checked Never hold the steering wheel to the extreme left or right...

Page 83: ...y and injure someone Pull the gearshift lever towards you and downward to move the automatic gearshift P Park Always come to a complete stop before shifting into or out of P Park When you leave your v...

Page 84: ...by pressing the transmission control switch on the end of the gearshift lever The TCIL the word OFF will illuminate on the gearshift lever Transmission operates in gears one through three D Drive prov...

Page 85: ...braking on steep downgrades Upshifts can be made by shifting to 2 Second or to D Overdrive Selecting 1 Low at higher speeds causes a shift to 2 Second and will shift to 1 Low after vehicle decelerates...

Page 86: ...to ride in a cargo area inside or outside of a vehicle In a collision people riding in these areas are more likely to be seriously injured or killed Do not allow people to ride in any area of your veh...

Page 87: ...d cargo The GVWR is specific to each particular vehicle and is listed on the Safety Compliance Certification Label on the driver door pillar GAWR Gross Axle Weight Rating Carrying capacity for each ax...

Page 88: ...hat ranges from zero to the maximum trailer weight rating Remember to figure in the tongue load of your loaded trailer when figuring the total weight of your vehicle and rear axle loads Do not use rep...

Page 89: ...try taking your vehicle to a shipping company or an inspection station for trucks 4 Subtract your loaded vehicle weight from the maximum GCWR on the following charts This is the maximum trailer weigh...

Page 90: ...5 443 12 000 3 130 6 900 60 Regular Van E 250 4 2L 3 73 4 763 10 500 2 359 5 200 60 5 4L 3 73 5 897 13 000 3 402 7 500 60 Regular Van E 250 HD 4 2L 4 09 4 990 11 000 2 586 5 700 60 5 4L 3 73 5 897 13...

Page 91: ...10 9 072 20 000 4 536 10 000 60 6 8L 3 73 6 804 15 000 4 218 9 300 60 6 8L 4 10 8 392 18 500 4 536 10 000 60 Super Van E 350 5 4L 3 55 5 443 12 000 2 858 6 300 60 5 4L 4 10 5 897 13 000 3 311 7 300 60...

Page 92: ...0 Club Wagon Regular E 350 12 passenger 5 4L 3 55 5 443 12 000 2 722 6 000 60 5 4L 4 10 5 897 13 000 3 175 7 000 60 7 3L Diesel 3 55 7 258 16 000 4 309 9 500 60 7 3L Diesel 4 10 9 072 20 000 4 536 10...

Page 93: ...717 10 400 60 E 350 RV Cutaway dual rear wheel 5 4L 4 10 5 897 13 000 1 134 2 500 60 6 8L 4 10 8 392 18 500 3 629 8 000 60 7 3L Diesel 4 10 9 072 20 000 4 309 9 500 60 E 350 Commercial Cutaway single...

Page 94: ...meters 1 000 ft elevation To determine the maximum trailer weight designed for you particular vehicle as equipped follow the section Calculating the load your vehicle can tow carry earlier in this ch...

Page 95: ...could result in engine damage transmission axle damage structural damage loss of control and personal injury Preparing to tow Use the proper equipment for towing a trailer and make sure it is properl...

Page 96: ...s Do not connect a trailer s hydraulic brake system directly to your vehicle s brake system Your vehicle may not have enough braking power and your chances of having a collision greatly increase Trail...

Page 97: ...my and transmission cooling Anticipate stops and brake gradually Allow more room for stopping with a trailer attached Practice turning stopping and backing in an area before starting on a trip to get...

Page 98: ...el to rise above the bottom edge of the rear bumper and Do not allow waves to break higher than 15 cm six inches above the bottom edge of the rear bumper Exceeding these limits may allow water to ente...

Page 99: ...FUEL CONSUMPTION Fuel economy can be improved by avoiding lack of regular scheduled maintenance excessive speed rapid acceleration Driving 99...

Page 100: ...rated when the ignition is off FUEL PUMP SHUT OFF SWITCH If the engine cranks but does not start after a collision the fuel pump shut off switch may have been activated The shut off switch is a device...

Page 101: ...3 If no fuel leak is apparent reset the fuel pump shut off switch by pushing in the button on the switch Except commercial stripped chassis vehicles Roadside emergencies 101...

Page 102: ...key to the OFF position 5 Make a further check for leaks in the fuel system FUSES AND RELAYS Fuses If electrical components in the vehicle are not working a fuse may have blown Check the appropriate...

Page 103: ...blow if the cause of the overload is not identified and corrected If a fuse continues to blow have the vehicle s electrical system checked Standard fuse amperage rating and color Fuse rating Color 3 a...

Page 104: ...Instrument panel fuse panel 1 2 3 4 5 11 42 10 9 8 7 6 12 13 14 15 16 17 23 43 22 21 20 19 18 24 25 26 27 28 29 44 30 31 32 33 34 35 36 37 38 39 40 41 eco_ip Roadside emergencies 104...

Page 105: ...dio control Remote keyless entry module 4 15 amp Power mirrors modified vehicle power locks w RKE Headlamp switch dome illuminated entry Courtesy lamp switches Radio KAP Cluster KAP warning chime 5 20...

Page 106: ...lti function switch flash to pass 11 15 amp Stoplight switch brake pressure switch multi function switch 12 15 amp Digital transmission range sensor backup lamps auxiliary battery relay 13 15 amp A C...

Page 107: ...t panel power point 29 Not used 30 15 amp Headlamps high beam Daytime running lamps DRL high beam indicator 31 10 amp Right headlamp low beam Daytime running lamps DRL 32 Not used 33 Not used 34 10 am...

Page 108: ...rent fuses Always replace the cover to the Power Distribution Box before reconnecting the battery or refilling fluid reservoirs Number Fuse amperage rating Circuits protected 1 Generator to battery 2...

Page 109: ...0 amp Misc 13 50 amp Blower motor relay 14 30 amp Trailer running lamps trailer backup lamps 15 40 amp Headlamp switch 16 50 amp Auxiliary A C remote keyless entry module 17 30 amp Fuel pump relay gas...

Page 110: ...amperage rating Circuits protected 23 60 amp Ignition switch feed 24 Not used 25 Not used 26 10 amp Alternator diesel 27 15 amp Horn daytime running lamp module 28 PCM diode 29 Not used Roadside emer...

Page 111: ...qualified technician Position Circuit A Not used B Not used C Trailer backup lamps D Trailer running lamps E Trailer battery charge relay F Not used G PCM H Blower motor 1 A B 2 3 4 6 5 7 8 9 10 11 1...

Page 112: ...is stowed under the rear of your vehicle except cutaway and stripped chassis models To remove the spare tire 1 Open both rear doors and remove thumb screw and anti theft bracket If finger pressure wil...

Page 113: ...rearward from under vehicle 5 Remove retainer from spare tire To stow the cable retainer with the spare removed turn the jack handle wrench clockwise until all slack is removed To stow the spare tire...

Page 114: ...heft bracket and thumb screw Use finger pressure only to secure the thumb screw Make sure the spare tire and jacking equipment are stowed and secured in the proper storage location Never run the engin...

Page 115: ...uty vehicles the parking brake is on the transmission Therefore the vehicle will not be prevented from moving when a rear wheel is lifted even if the parking brake is applied Be sure to block both dir...

Page 116: ...Remove any wheel trim Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off Loosen the wheel nuts by pulling up on the handle of the lug nut wrench about one half t...

Page 117: ...while changing a tire Do not start the engine when your vehicle is on the jack The jack is only meant for changing the tire 2 Position the jack to raise the front or rear wheel Never use the different...

Page 118: ...the hubs and wheels with corresponding holes When you install the wheel make sure that the pins are aligned with the proper holes If your vehicle has single rear wheels thread the lug nuts on the stu...

Page 119: ...wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system This damage could allow the wheels to come off while the vehicle is being driven 9 Replace a...

Page 120: ...ration after any wheel change or any time the lug nuts are loosened Model Bolt Size Wheel Lug nut Torque N M Ft Lb E 150 1 2 20 135 100 E 250 E 350 and E Super Duty 9 16 18 190 140 Torque specificatio...

Page 121: ...h off the engine Switch off any unnecessary electrical equipment 3 Connect the positive terminal of the discharged battery 1 to the positive terminal of the booster battery 2 4 Connect one end of the...

Page 122: ...tarted run both vehicles for a further three minutes before disconnecting the leads Removing the jumper cables 1 Remove the jumper cables in reverse order Take the cable off the metallic surface 1 fir...

Page 123: ...lift equipment However slingbelt towing is acceptable On vehicles equipped with an air dam the towbar will deform the rubber air dam Never use a tow bar that attaches to the bumper when you tow your v...

Page 124: ...your dealership can provide necessary parts and service Check your Warranty Information Booklet to find out which parts and services are covered Use only recommended fuels lubricants fluids and servi...

Page 125: ...g parts Take precautions with long hair Do not work on a vehicle with the engine running in an enclosed space unless you are sure you have enough ventilation Keep all lit cigarettes open flames and ot...

Page 126: ...et the parking brake fully and ensure the gearshift is securely latched in P Park 2 Turn off the engine and remove the key 3 Block the wheels to prevent the vehicle from moving unexpectedly D P R N 21...

Page 127: ...sure the gearshift is securely latched in P Park 2 Block the wheels to prevent your vehicle from moving unexpectedly Do not start your engine with the air cleaner removed and do not remove it while th...

Page 128: ...nt panel 2 While applying downward pressure on the hood push the hood latch handle located just left of the center of the hood 3 Lift the hood After closing the hood try to lift it to be sure that it...

Page 129: ...eservoir 2 Engine oil filler 3 Automatic transmission fluid dipstick 4 Air cleaner 5 Engine oil dipstick 6 Power steering fluid reservoir 7 Brake master cylinder 8 Engine coolant recovery reservoir 9...

Page 130: ...down to 25 C 15 F Do not use non detergent oils oils labeled API SA SB SC SD SE SF or SG additional engine oil additives oil treatments or engine treatments Additional engine oil additives oil treatme...

Page 131: ...If the engine is warm turn the engine off and wait a few minutes for the oil to drain into the oil pan 2 Set the parking brake and ensure the gearshift is securely latched in P Park 3 Open the hood Pr...

Page 132: ...pstick 6 If the oil level is below the ADD or MIN line add engine oil as necessary If the oil level is beyond the FULL or MAX line engine damage or high oil consumption may occur and some oil must be...

Page 133: ...he oil level is not above the full mark on the dipstick Continuous contact with used motor oil has caused cancer in laboratory mice Changing the engine oil and filter Change your engine oil and filter...

Page 134: ...fications for your engine application CHECKING AND ADDING BRAKE FLUID Brake fluid should be checked and refilled as needed at least once each year Clean the reservoir cap before removal to prevent dir...

Page 135: ...ed washer fluids contain additives that dissolve road grime Washer fluids containing an appropriate antifreeze such as methanol should be used in freezing weather temperatures below 0 C 32 F State or...

Page 136: ...Check the level of the coolant in the reservoir at least once a month Be sure to read and understand Precautions when servicing your vehicle in this chapter If the engine coolant has not been checked...

Page 137: ...e powered vehicle These additives may harm your engine cooling system When you change or add engine coolant it is important to maintain engine coolant concentration between 40 24 C 11 F and 60 52 C 62...

Page 138: ...n it slowly counterclockwise 3 Step back while the pressure releases 4 When you are sure that all the pressure has been released use the cloth to remove the cap 5 Add engine coolant until the level is...

Page 139: ...ts as an air pump and cools the engine When this occurs the engine coolant temperature gauge will move into the red area and the light illuminates The service engine soon light will illuminate indicat...

Page 140: ...Check the power steering fluid level at least twice a year 1 Remove the dipstick and wipe indicator clean 2 Put dipstick back into reservoir and make sure it is fully seated 3 Remove dipstick and rea...

Page 141: ...0 C 50 F Your vehicle does not use up transmission fluid However it is recommended that you check the transmission fluid at least twice a year The fluid level should be checked if the transmission is...

Page 142: ...h gear to engage 3 Latch the gearshift lever in P Park set the parking brake and leave the engine running 4 Remove the dipstick wiping it clean with a clean dry rag 5 Install the dipstick 6 Remove the...

Page 143: ...as not been driven within the COLD area Do not drive if the fluid level is below cold level area and outside temperature is 10 C 50 F or above 7 If necessary add fluid in 250 ml 1 2 pint increments th...

Page 144: ...pplement BATTERY If the original equipment maintenance free battery needs replacing it may be replaced with a low maintenance battery For information on replacement batteries refer to Motorcraft part...

Page 145: ...attery needs water quite often have the charging system checked for a possible malfunction Relearning idle conditions Because your vehicle s engine is electronically controlled by a computer some cont...

Page 146: ...been disconnected or a new battery has been installed the clock and preset radio stations must be reset once the battery is reconnected Always dispose of used automotive batteries in a responsible man...

Page 147: ...ry battery frame ground Remove the ground bolt Pull the cable away from the frame and make sure that the cable does not contact the frame Connect 1 Reconnect the auxiliary battery frame ground 2 Recon...

Page 148: ...oes not contact any ground surface 1 Disconnect the secondary positive cable from the primary battery terminal 2 Wrap the secondary positive cable with a non conductive material to insulate 3 Disconne...

Page 149: ...primary battery terminal WIPER BLADES Check the windshield wiper blades at least twice a year or whenever the wipers seem less effective than usual Substances such as tree sap and some hot wax treatm...

Page 150: ...rk properly after cleaning replacement of the blade assembly or the blade element may be necessary To replace the wiper blades 1 Pull the wiper arm away from the windshield and lock it into the servic...

Page 151: ...2 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575 104 c 2 U S Department of Transportation Tire quality grades The U S Department of Transportation requi...

Page 152: ...ests and does not include cornering turning traction Temperature A B C The temperature grades are A the highest B and C representing the tire s resistance to the generation of heat and its ability to...

Page 153: ...ed underinflation or excessive loading either separately or in combination can cause heat buildup and possible tire failure SERVICING YOUR TIRES Checking the tire pressure Check the tire pressure peri...

Page 154: ...ly inflated tires can affect vehicle handling and can fail suddenly possibly resulting in loss of vehicle control Rotating the tires Rotate your tires at regular intervals for even wear Rotation inter...

Page 155: ...e tire pressure decal Make sure that all tires are the same size speed rating and load carrying capacity Use only the tire combinations recommended on the decal If you do not follow these precautions...

Page 156: ...e information on tire cables for your vehicle Follow these guidelines when using snow tires and chains Install chains securely verifying that the chains do not touch any wiring brake lines or fuel lin...

Page 157: ...fuel spray and fire If you do not use the proper fuel cap the pressure in the fuel tank can damage the fuel system or cause it to work improperly in a collision The fuel system may be under pressure...

Page 158: ...f absorbed through the skin If fuel is splashed on the skin promptly remove contaminated clothing and wash skin thoroughly with soap and water If fuel is splashed in the eyes remove contact lenses flu...

Page 159: ...owever even though your engine will perform adequately on other gasolines the performance of the emission control devices and systems may be adversely affected Repair of damage caused by using a fuel...

Page 160: ...ze the performance of your vehicle We recommend the use of gasolines that meet the AAMA specification if they are available It should not be necessary to add any aftermarket products to your fuel tank...

Page 161: ...led 4 Total gallons used Keep a record for at least one month This will provide an accurate estimate of the vehicle s fuel economy WHAT YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYSTEM Your vehicle i...

Page 162: ...round cover The emission system heats up the engine compartment and exhaust system which can start a fire If you smell exhaust fumes inside your vehicle have your dealer inspect your vehicle immediate...

Page 163: ...ntionally remove an emission control device or prevent it from working Do not make any unauthorized changes to the vehicle or engine Changes that cause more unburned fuel to reach the exhaust system c...

Page 164: ...that additional city and highway driving is necessary to complete the check of the OBD II system The driving modes required to reach the ready condition consist of a minimum of 30 minutes of city and...

Page 165: ...lbs unless they will be replaced immediately If a bulb is removed for an extended period of time contaminants may enter the lamp and affect performance Headlamp bulb aerodynamic Handle a halogen headl...

Page 166: ...p assembly 6 Pull out bulb 7 Replace bulb 8 Reverse steps 1 3 to replace headlamp assembly Bulb specifications Description Number of Bulbs Trade Number Front Lamps Exterior Headlamps low series 2 H605...

Page 167: ...r 1 194 Instrument Panel Controls A C control 1 161 Heater control 1 161 Instrument Cluster Seat belt light 1 194 High beam indicator 1 194 Brake Warning 1 194 Turn signal indicator 1 194 Anti lock br...

Page 168: ...ediately after or during exposure to strong sunlight During winter months it is especially important to wash the vehicle on a regular basis Large quantities of dirt and road salt are difficult to remo...

Page 169: ...road salt and industrial fallout immediately Cleaning the wheels Wash the wheels with the same detergent you use to clean the body of your vehicle Do not use acid based wheel cleaners steel wool fuel...

Page 170: ...ng plastic exterior parts Use a vinyl cleaner for routine cleaning of plastic Clean with a tar remover if necessary Do not clean plastic parts with thinners solvents or petroleum based cleaners Cleani...

Page 171: ...trument panel Clean instrument panel with a damp cloth then dry with a dry cloth Any cleaner or polish that increases the gloss of the upper portion of the instrument panel should be avoided The dull...

Page 172: ...ery or carpets Do not bleach or dye the belts because these actions may weaken the belt webbing Check the safety belt system periodically to make sure there are no nicks wear or cuts If your vehicle h...

Page 173: ...5DC P C V valve EV 152 EV 233 EV 233 EV 233 REFILL CAPACITIES Fluid Application Capacity Engine oil includes filter change 4 2L engine 5 7L 6 0 qts 4 6L engine 5 7L 6 0 qts 5 4L engine 5 7L 6 0 qts 6...

Page 174: ...55 0 gal 1 Fill 6 4 mm to 14 2 mm 1 4 to 9 16 below bottom of fill hole 2 Fill Dana rear axles to 1 4 to 3 4 below bottom of fill hole 3 Always use dipstick to determine exact fluid requirement 4 Opt...

Page 175: ...Multi Purpose Grease D7AZ 19584 AA or D0AZ 19584 AA ESR M1C159 A and ESB M1C93 B Lock cylinders Penetrating Lubricant E8AZ 19501 B Power steering reservoir Motorcraft MERCONT Automatic Transmission Fl...

Page 176: ...80W90 Premium rear axle lubricant XY 80W90 QL WSP M2C197 A Dana 80 Axle E Super Duty Motorcraft SAE 75W140 High Performance Synthetic rear axle lubricant F1TZ 19580 B WSL M2C192 A Dana Axle E 350 van...

Page 177: ...ement 4 6L 281 cid V8 Bore X Stroke 90 2 x 90 0 mm 3 55 x 3 55 in Induction Sequential multi port fuel injection Ignition Electronic distributorless ignition system Firing order 1 3 7 2 6 5 4 8 Spark...

Page 178: ...Bore X Stroke 90 2 x 105 8 mm 3 55 x 4 17 in Induction Sequential multi port fuel injection Ignition Coil on plug Firing order 1 6 5 10 2 7 3 8 4 9 Spark plug gap 1 37 mm 054 in Compression ratio 9 0...

Page 179: ...4 mm 83 4 in 2136 1 mm 84 1 in 2 Track front rear 1762 8 mm 69 4 in 1701 8 mm 67 0 in 3 Overall width excluding mirrors 2014 2 mm 79 3 in 4 Wheelbase 3505 mm 138 in 5 Overall length Regular van 5379...

Page 180: ...ding mirrors Refer to Body Builder for specifications 4 Wheelbase 3149 6 mm 124 in 3505 mm 138 in 4013 mm 158 in 4470 mm 176 in 4013 mm 158 in 4470 mm 176 in 5 Overall length Refer to Body Builder for...

Page 181: ...or a destruction pattern will appear Incomplete vehicles On completed derivations of incomplete vehicles the safety compliance certification label is affixed at a location determined by a subsequent...

Page 182: ...that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Ford Motor Company...

Page 183: ...rsal joint and slip yoke 144 Driving under special conditions heavy load 86 Emission control system 162 emissions warranty 163 Engine 178 check engine temperature warning message center 129 Engine blo...

Page 184: ...4 panic alarm 35 replacement additional transmitters 36 replacing the batteries 35 Reporting safety defects 183 Safety restraints adjusting the safety belts 49 automatic locking mode retractor 47 exte...

Page 185: ...ssion automatic operation 83 fluid checking and adding automatic 141 Trip odometer 14 Turn signal indicator lights 10 Vehicle Identification Number VIN 181 Ventilating your vehicle 79 Voltmeter see Ba...

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Page 192: ...l specifications Use only oil displaying the American Petroleum Institute Certification Mark SAE 5W 30 Tire size and pressure See Safety Compliance Certification Label on inside of driver door Hood re...

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