Ford Corsair Plug-in Hybrid 2021 Emergency Response Manual Download Page 27

(MANDATORY)

 Secure the vehicle: Ensure the vehicle transmission gear selector is in the PARK position. Check that the vehicle ready

light is off to verify the High Voltage system is disconnected. If the vehicle ready light is on, press the Start button to turn off the ignition.

PLEASE NOTE: The vehicle high voltage system could still be energized even if the ready light is not on. In accessory mode,
the ready light is not present but the high voltage system is energized under normal operation.

(MANDATORY)

 First, turn off the charge unit. Then, attempt to remove the High Voltage Charge Cord if connected to the vehicle. If the

plug will not release please refer to High Voltage. Charge Cord Lock Manual Release, in Section 3 of this guide.

(MANDATORY)

 Disconnect the 12 volts battery terminals to isolate the HV system. For additional information, refer to High Voltage

System Depower procedures in this manual.

(MANDATORY) 

If the vehicle is on fire, use a Class ABC powder-type extinguisher to contain and smother the flames. If water is being

used, LARGE amounts of water is required to extinguish the flames. A fire-hydrant or dedicated fire hose can supply the needed amount.
Water can cause some degree of arcing/shorting across the cell and/or battery terminals; it can also react with the electrolyte from the
cells to generate additional combustible gas and other byproducts such as hydrofluoric acid. However, the cooling and smothering effects
of flushing the affected article with large amounts of water and/or other fire suppression material is still beneficial for minimizing the
severity of the event.

(MANDATORY)

 If the vehicle has any exposed cables, wear High Voltage rubber gloves and other appropriate PPE. Do not touch any

broken or damaged High Voltage orange cables. Treat severed cables as if they contain High Voltage.

(MANDATORY)

 If the vehicle is submerged in water, varying degrees of arcing/shorting within the battery will take place. Do not touch

any High Voltage components or orange cables while removing the occupant(s). Do not remove the vehicle until you are sure the High
Voltage battery is completely discharged. A submerged High Voltage battery may produce a fizzing or bubbling reaction to the water. If
fizzing or bubbling is observed, the High Voltage battery will be discharged when the fizzing or bubbling has completely stopped. The
battery should still be treated as if it is not discharged.

If necessary, apply the parking brake and/or block the wheels to prevent vehicle movement.

The vehicle has an electric parking brake. You operate it with a switch instead of a lever. The switch is on the center console or to the left
hand side of the steering wheel, on the lower part of the instrument panel.

High Voltage System - Do Not Cut Zones

If possible, depower the High Voltage system before attempting any removal procedure. Always assume the High Voltage cabling and
components are powered up.

If occupant removal is necessary, always use caution when cutting near the vehicle High Voltage system components. Do not cut any of
the High Voltage under vehicle or under hood cabling (all High Voltage cabling is orange). High voltage cabling runs underneath the
vehicle, from the High Voltage batteries under the left hand side of the vehicle to the underhood compartments. The vehicle charge port
is located on the left front fender. Refer to the diagram below for the no cut zones. 

See Section 1 for illustrations.

If The High Voltage Battery Case Has Been Ruptured

Just like any other battery, hose down the area with 

LARGE

 amounts of water.

Moving Damaged Vehicles - Tow Truck Drivers

NOTICE:
Do not attempt to pull / tow vehicle with wheels on the ground as this may cause the vehicle to generate electricity and can cause
potential damage.

Disconnect the 12 volts battery terminals to isolate the HV system. For additional information, refer to High Voltage System Depower
procedures in this manual.

Rather than attempt to discharge a High Voltage battery, an emergency responder, tow truck operator, or storage facility manager should
contact experts at the vehicle manufacturer.

Operators of tow trucks and vehicle storage facilities should make sure the damaged vehicle is kept in an open area instead of inside a
garage or other enclosed building.

Follow the guidelines in the Wrecker Towing Guide:

If you detect leaking fluids, sparks, smoke, flames, increased temperature, gurgling, popping or hissing noises from the High Voltage
battery compartment, ventilate the area and call 911.

Be alert. There is potential for delayed fire with damaged lithium-ion batteries.

Call an authorized Ford dealer or vehicle manufacturer representative, if necessary, to determine the additional steps to take to safely
recover or transport the vehicle.

Always approach the vehicle from the sides to stay out of potential travel path. It may be difficult to determine if the vehicle is running due
to lack of engine noise.

Place vehicle into park, set the parking brake, turn off the vehicle, activate the hazard lights, and remove the key fobs to a distance at
least 16 feet from the vehicle until loading the vehicle for transport.

Refer to vehicle manual/recovery guide to locate proper attachment/connection points and transport method.

Approaching a Damaged Electric Vehicle

5-3

Section 5: Approaching a Damaged Electric Vehicle

2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020

© Copyright Ford 2020 FoMoCo 

Summary of Contents for Corsair Plug-in Hybrid 2021

Page 1: ...2021 EMERGENCY RESPONSE GUIDE Corsair Plug in Hybrid 2021 Corsair Plug In Hybrid Vehicle Emergency Response Guide 7 2020 Copyright Ford 2020 FoMoCo...

Page 2: ...luding photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Comapny Copyright 2020 F...

Page 3: ...0 2 About This Manual 0 2 Plug in Hybrid PHEV Identification Vehicle Exterior 0 2 Vehicle Identification Number VIN Layout 0 2 SECTION 0 Introduction 2021 Corsair Plug In Hybrid Vehicle Emergency Resp...

Page 4: ...ttery during cruising and braking The information in this guide will allow response to emergencies involving these vehicles to be as safe as non hybrid vehicles These vehicles have been designed with...

Page 5: ...Electrical Disconnect Features 1 2 High Voltage Battery Packs 1 2 High Voltage Warning Decals 1 3 Component Location and Identification PHEV Vehicles 1 4 SECTION 1 High Voltage Electrical System Infor...

Page 6: ...Y THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH WARNING FIRES IN CRASH DAMAGED ELECTRIC VEHICLES MAY EMIT TOXIC...

Page 7: ...autions to make sure the area is properly ventilated First responders should wear Personal Protective Equipment PPE and self contained breathing apparatus to safeguard against thermal electrical respi...

Page 8: ...ic function of the High Voltage system components NOTE All High Voltage wires and harnesses are orange in color PHEV Vehicles 1 4 High Voltage Electrical System Information Section 1 High Voltage Elec...

Page 9: ...High Voltage Electrical System Information 1 5 Section 1 High Voltage Electrical System Information 2021 Corsair Plug In Hybrid Vehicle Emergency Response Guide 7 2020 Copyright Ford 2020 FoMoCo...

Page 10: ...es This transmission includes a hybrid drive unit with a High Voltage electric motor and a integral disconnect clutch 8 Gasoline Engine Mounted in the engine compartment similar to non hybrid vehicles...

Page 11: ...Section 2 Battery High Voltage System Depower 2 2 Battery High Voltage System Depower 2 2 SECTION 2 Battery High Voltage System Depower 2021 Corsair Plug In Hybrid Vehicle Emergency Response Guide 7...

Page 12: ...WIRE COVERING ALL HIGH VOLTAGE COMPONENTS ARE MARKED WITH HIGH VOLTAGE WARNING LABELS WITH A HIGH VOLTAGE SYMBOL FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH WA...

Page 13: ...on the 12 volt battery negative and positive cables may be cut to save time if the situation warrants Battery High Voltage System Depower 2 3 Section 2 Battery High Voltage System Depower 2021 Corsair...

Page 14: ...l 5 Remove the bolt and position the negative battery cable aside Using electrical tape cover the negative battery cable terminal 6 If equipped remove the nuts and the spare tire hold down bracket 2 4...

Page 15: ...age may occur 7 Disconnect the battery negative cable a Disconnect the battery monitoring sensor electrical connector b Loosen but do not remove the nut Position the negative battery cable aside Be su...

Page 16: ...emove the nut Position the positive battery cable aside Be sure to cover the battery cable with electrical tape to prevent the cable from making contact with the battery terminal 2 6 Battery High Volt...

Page 17: ...h Voltage Charge Cord Lock Manual Release 3 2 High Voltage Charge Cord Lock Manual Release 3 2 SECTION 3 High Voltage Charge Cord Lock Manual Release 2021 Corsair Plug In Hybrid Vehicle Emergency Resp...

Page 18: ...cannot be removed without special action Refer to the appropriate Emergency Response Guide for that region 1 Turn off the charging unit 2 If equipped remove the padlock or combination lock installed o...

Page 19: ...nic Device Health and Safety Precautions 4 2 Supplemental Restraint System Components Corsair Vehicles 4 3 Reinforcements and High Strength Steel 4 6 SECTION 4 Supplemental Restraint System and Struct...

Page 20: ...m your body Failure to follow this instruction may result in serious personal injury or death in the event of an accidental deployment WARNING Never disassemble or tamper with seat belt deployable com...

Page 21: ...6 Driver and passenger knee airbag 7 Passenger airbag includes canister vent 8 Passenger side airbag 9 Passenger second row seat side airbag Supplemental Restraint System and Structural Reinforcement...

Page 22: ...and passenger front impact severity sensors 9 Passenger seat position sensor 10 Passenger front door side impact sensor 4 4 Supplemental Restraint System and Structural Reinforcement Component Locati...

Page 23: ...ractor includes retractor pretensioner 6 Rear passenger side outer seatbelt buckle includes seatbelt buckle switch Supplemental Restraint System and Structural Reinforcement Component Location 4 5 Sec...

Page 24: ...and always wear appropriate personal protective equipment PPE when cutting Failure to follow these instructions can result in serious injury or death Corsair shown Corsair with sunroof opening shown 4...

Page 25: ...Damaged Vehicle 5 2 High Voltage System Do Not Cut Zones 5 3 If The High Voltage Battery Case Has Been Ruptured 5 3 Moving Damaged Vehicles Tow Truck Drivers 5 3 Electric and Hybrid Electric Vehicle C...

Page 26: ...ING PRECAUTIONS INSPECT THE VEHICLE CAREFULLY FOR LEAKING BATTERY FLUIDS SPARKS FLAMES AND GURGLING OR BUBBLING SOUNDS CONTACT EMERGENCY SERVICES IMMEDIATELY IF ANY OF THESE PROBLEMS ARE OBSERVED FAIL...

Page 27: ...s on the center console or to the left hand side of the steering wheel on the lower part of the instrument panel High Voltage System Do Not Cut Zones If possible depower the High Voltage system before...

Page 28: ...harged Exposed electrical components wires and High Voltage batteries present potential HV shock hazards Venting off gassing High Voltage battery vapors are potentially toxic and flammable Physical da...

Page 29: ...aged Vehicle Guidance for Ford Motor Company Electric and Hybrid Electric Vehicles Equipped with High Voltage Batteries 6 2 Vehicle Storage 6 2 SECTION 6 Damaged Vehicle Guidance and Storage 2021 Cors...

Page 30: ...ace vehicle into park P set the parking brake turn off the vehicle activate hazard lights and remove the keys to a distance at least 5 m 16 ft from the vehicle until loading the vehicle for transport...

Page 31: ...E THE WORKING AREA FAILURE TO FOLLOW THIS INSTRUCTION MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH WARNING ELECTRIC VEHICLES WITH DAMAGED HIGH VOLTAGE BATTERIES REQUIRE SPECIAL HANDLING PRECAUTIONS...

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