Ford Corsair Plug-in Hybrid 2021 Emergency Response Manual Download Page 12

Section 2: Battery High Voltage System Depower

Battery High Voltage System Depower

WARNING:

THE HIGH-VOLTAGE SYSTEM MAY RETAIN A DANGEROUS LEVEL OF VOLTAGE FOR A SHORT TIME AFTER THE HIGH VOLTAGE
SYSTEM IS DEPOWERED. WAIT 5 MINUTES FOR THE VOLTAGE TO DISSIPATE BEFORE BEGINNING SERVICE. FAILURE TO
FOLLOW THIS INSTRUCTION MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

WARNING:

DEPOWERING THE HIGH VOLTAGE SYSTEM DOES NOT DISSIPATE VOLTAGE INSIDE THE BATTERY, THE BATTERY PACK
REMAINS LIVE AND DANGEROUS. CONTACT WITH THE HIGH VOLTAGE BATTERY PACK INTERNALS MAY RESULT IN SERIOUS
PERSONAL INJURY OR DEATH.

WARNING:

ELECTRIC VEHICLES DAMAGED BY A CRASH MAY HAVE COMPROMISED HIGH VOLTAGE SAFETY SYSTEMS AND PRESENT A
POTENTIAL HIGH VOLTAGE ELECTRICAL SHOCK HAZARD. EXERCISE CAUTION AND WEAR APPROPRIATE PERSONAL
PROTECTIVE EQUIPMENT (PPE) INCLUDING HIGH VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY,
INCLUDING WATCHES AND RINGS. ISOLATE THE HIGH VOLTAGE SYSTEM AS DIRECTED BY THIS SECTION. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

WARNING:

TO PREVENT THE RISK OF HIGH-VOLTAGE SHOCK, ALWAYS FOLLOW PRECISELY ALL WARNINGS AND SERVICE
INSTRUCTIONS INCLUDING INSTRUCTIONS TO DEPOWER THE SYSTEM. THE HIGH-VOLTAGE SYSTEM UTILIZES VOLTAGE IN
EXCESS OF 450 V DC. THIS VOLTAGE IS PROVIDED THROUGH HIGH-VOLTAGE CABLES TO ITS COMPONENTS AND MODULES.
THE HIGH-VOLTAGE CABLES AND WIRING ARE IDENTIFIED BY ORANGE HARNESS TAPE OR ORANGE WIRE COVERING. ALL
HIGH-VOLTAGE COMPONENTS ARE MARKED WITH HIGH-VOLTAGE WARNING LABELS WITH A HIGH-VOLTAGE SYMBOL.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

WARNING:

SERVICE OF THE HIGH VOLTAGE SYSTEM ON THIS VEHICLE IS RESTRICTED TO QUALIFIED PERSONNEL. THE REQUIRED
QUALIFICATIONS VARY BY REGION. ALWAYS OBSERVE LOCAL LAWS AND LEGISLATIVE DIRECTIVES REGARDING ELECTRIC
VEHICLE SERVICE. FAILURE TO FOLLOW THIS INSTRUCTION MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

WARNING:

DISCONNECT THE 12V BATTERY BEFORE SERVICING THE DIRECT CURRENT TO ALTERNATING CURRENT (DC-AC) INVERTER
OR ALTERNATING CURRENT (AC) POWERPOINT TO PREVENT THE RISK OF HIGH VOLTAGE SHOCK. FAILURE TO FOLLOW THIS
INSTRUCTION MAY RESULT IN SERIOUS PERSONAL INJURY.

NOTE:
If the vehicle has a stuck on charge plug, perform the 12v battery disconnect steps after the charge plug has been removed. Follow
the procedure in Section 3.

NOTICE:
Disconnecting the 12v battery alone does not necessarily disable the 12v power in the vehicle. The vehicle must be keyed off (and
unplugged, if the vehicle is a plug-in hybrid,) to ensure the DC/DC converter is not powering the 12v system.

1.

Ensure the vehicle transmission gear selector is in the PARK position. Check that the vehicle ready light is off to verify the high voltage
system is disconnected. If the vehicle ready light is on, press the Start button to turn off the ignition.

2.

Open the rear liftgate.

3.

Remove the rear compartment cover.

2-2

Battery High Voltage System Depower

Section 2: Battery High Voltage System Depower

2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020

© Copyright Ford 2020 FoMoCo 

Summary of Contents for Corsair Plug-in Hybrid 2021

Page 1: ...2021 EMERGENCY RESPONSE GUIDE Corsair Plug in Hybrid 2021 Corsair Plug In Hybrid Vehicle Emergency Response Guide 7 2020 Copyright Ford 2020 FoMoCo...

Page 2: ...luding photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Comapny Copyright 2020 F...

Page 3: ...0 2 About This Manual 0 2 Plug in Hybrid PHEV Identification Vehicle Exterior 0 2 Vehicle Identification Number VIN Layout 0 2 SECTION 0 Introduction 2021 Corsair Plug In Hybrid Vehicle Emergency Resp...

Page 4: ...ttery during cruising and braking The information in this guide will allow response to emergencies involving these vehicles to be as safe as non hybrid vehicles These vehicles have been designed with...

Page 5: ...Electrical Disconnect Features 1 2 High Voltage Battery Packs 1 2 High Voltage Warning Decals 1 3 Component Location and Identification PHEV Vehicles 1 4 SECTION 1 High Voltage Electrical System Infor...

Page 6: ...Y THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH WARNING FIRES IN CRASH DAMAGED ELECTRIC VEHICLES MAY EMIT TOXIC...

Page 7: ...autions to make sure the area is properly ventilated First responders should wear Personal Protective Equipment PPE and self contained breathing apparatus to safeguard against thermal electrical respi...

Page 8: ...ic function of the High Voltage system components NOTE All High Voltage wires and harnesses are orange in color PHEV Vehicles 1 4 High Voltage Electrical System Information Section 1 High Voltage Elec...

Page 9: ...High Voltage Electrical System Information 1 5 Section 1 High Voltage Electrical System Information 2021 Corsair Plug In Hybrid Vehicle Emergency Response Guide 7 2020 Copyright Ford 2020 FoMoCo...

Page 10: ...es This transmission includes a hybrid drive unit with a High Voltage electric motor and a integral disconnect clutch 8 Gasoline Engine Mounted in the engine compartment similar to non hybrid vehicles...

Page 11: ...Section 2 Battery High Voltage System Depower 2 2 Battery High Voltage System Depower 2 2 SECTION 2 Battery High Voltage System Depower 2021 Corsair Plug In Hybrid Vehicle Emergency Response Guide 7...

Page 12: ...WIRE COVERING ALL HIGH VOLTAGE COMPONENTS ARE MARKED WITH HIGH VOLTAGE WARNING LABELS WITH A HIGH VOLTAGE SYMBOL FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH WA...

Page 13: ...on the 12 volt battery negative and positive cables may be cut to save time if the situation warrants Battery High Voltage System Depower 2 3 Section 2 Battery High Voltage System Depower 2021 Corsair...

Page 14: ...l 5 Remove the bolt and position the negative battery cable aside Using electrical tape cover the negative battery cable terminal 6 If equipped remove the nuts and the spare tire hold down bracket 2 4...

Page 15: ...age may occur 7 Disconnect the battery negative cable a Disconnect the battery monitoring sensor electrical connector b Loosen but do not remove the nut Position the negative battery cable aside Be su...

Page 16: ...emove the nut Position the positive battery cable aside Be sure to cover the battery cable with electrical tape to prevent the cable from making contact with the battery terminal 2 6 Battery High Volt...

Page 17: ...h Voltage Charge Cord Lock Manual Release 3 2 High Voltage Charge Cord Lock Manual Release 3 2 SECTION 3 High Voltage Charge Cord Lock Manual Release 2021 Corsair Plug In Hybrid Vehicle Emergency Resp...

Page 18: ...cannot be removed without special action Refer to the appropriate Emergency Response Guide for that region 1 Turn off the charging unit 2 If equipped remove the padlock or combination lock installed o...

Page 19: ...nic Device Health and Safety Precautions 4 2 Supplemental Restraint System Components Corsair Vehicles 4 3 Reinforcements and High Strength Steel 4 6 SECTION 4 Supplemental Restraint System and Struct...

Page 20: ...m your body Failure to follow this instruction may result in serious personal injury or death in the event of an accidental deployment WARNING Never disassemble or tamper with seat belt deployable com...

Page 21: ...6 Driver and passenger knee airbag 7 Passenger airbag includes canister vent 8 Passenger side airbag 9 Passenger second row seat side airbag Supplemental Restraint System and Structural Reinforcement...

Page 22: ...and passenger front impact severity sensors 9 Passenger seat position sensor 10 Passenger front door side impact sensor 4 4 Supplemental Restraint System and Structural Reinforcement Component Locati...

Page 23: ...ractor includes retractor pretensioner 6 Rear passenger side outer seatbelt buckle includes seatbelt buckle switch Supplemental Restraint System and Structural Reinforcement Component Location 4 5 Sec...

Page 24: ...and always wear appropriate personal protective equipment PPE when cutting Failure to follow these instructions can result in serious injury or death Corsair shown Corsair with sunroof opening shown 4...

Page 25: ...Damaged Vehicle 5 2 High Voltage System Do Not Cut Zones 5 3 If The High Voltage Battery Case Has Been Ruptured 5 3 Moving Damaged Vehicles Tow Truck Drivers 5 3 Electric and Hybrid Electric Vehicle C...

Page 26: ...ING PRECAUTIONS INSPECT THE VEHICLE CAREFULLY FOR LEAKING BATTERY FLUIDS SPARKS FLAMES AND GURGLING OR BUBBLING SOUNDS CONTACT EMERGENCY SERVICES IMMEDIATELY IF ANY OF THESE PROBLEMS ARE OBSERVED FAIL...

Page 27: ...s on the center console or to the left hand side of the steering wheel on the lower part of the instrument panel High Voltage System Do Not Cut Zones If possible depower the High Voltage system before...

Page 28: ...harged Exposed electrical components wires and High Voltage batteries present potential HV shock hazards Venting off gassing High Voltage battery vapors are potentially toxic and flammable Physical da...

Page 29: ...aged Vehicle Guidance for Ford Motor Company Electric and Hybrid Electric Vehicles Equipped with High Voltage Batteries 6 2 Vehicle Storage 6 2 SECTION 6 Damaged Vehicle Guidance and Storage 2021 Cors...

Page 30: ...ace vehicle into park P set the parking brake turn off the vehicle activate hazard lights and remove the keys to a distance at least 5 m 16 ft from the vehicle until loading the vehicle for transport...

Page 31: ...E THE WORKING AREA FAILURE TO FOLLOW THIS INSTRUCTION MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH WARNING ELECTRIC VEHICLES WITH DAMAGED HIGH VOLTAGE BATTERIES REQUIRE SPECIAL HANDLING PRECAUTIONS...

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