Ford 750 2009 Page 266 Owner'S Manual Download | Manualshive

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background image

SEVERE

SER

VICE

-

ON/OFF

ROAD

IN

DIR

T

Y

CONDITIONS

OR

20,000

MILES

(32,000

KM)

OR

LESS

ANNUALL

Y

(

Continued)

(Miles,

kilometers

or

months

-

w

hichever

occurs

first)

Miles

(x

1000)

55

60

65

70

75

80

85

90

95

100

Kilometers

(x

1000)

88

96

104

112

120

1

28

136

144

152

1

60

Months

33

36

39

42

45

48

51

54

57

60

Driveshaft

SPL

Slip

joint

-

inspect

boot

Every

25,000

miles

(40,000

km)

o

r

six

months,

whichever

comes

first

U-joint

-

lubricate

Driveshaft

non-SPL

U-joint

and

slip

joint

-

lubricate

Every

5,000–8,000

miles

(8,000–12,800

km)

o

r

three

months,

whichever

comes

first

Clutch

Release

bearing

/

shafts

/

fork

-

lubricate

••••••••••

Cooling

system

Coolant

-

check

level

••••••••••

Coolant

-

check

freeze

protection

••••••••••

Extended

life

coolant

-

add

extender

See

engine

manufacturer’

s

recommendation

Extended

life

coolant

-

replace

See

engine

manufacturer’

s

recommendation

2009 F-650/750

(f67)

Supplement
USA

(fus)

Scheduled Maintenance Guide

266

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Summary of Contents for 750 2009

Page 1: ...r only 46 Manual heating and air conditioning 47 Lights 49 Headlamps 49 Turn signal control 50 Interior lamps 51 Bulb replacement 51 Driver Controls 54 Windshield wiper washer control 54 Steering whee...

Page 2: ...starting 153 Wrecker towing 157 Customer Assistance 161 Getting assistance outside the U S and Canada 163 Ordering additional owner s literature 164 Reporting safety defects U S only 164 Reporting saf...

Page 3: ...7 Index 272 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part i...

Page 4: ...ply to your particular vehicle Furthermore due to printing cycles it may describe options before they are generally available Remember to pass on the Owner s Guide when reselling the vehicle It is an...

Page 5: ...onent wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm PERCHLORATE MATERIAL Certain components of this vehicle such as airba...

Page 6: ...rash event The recorded information may assist in the investigation of such an event The modules may record information about both the vehicle and the occupants potentially including information such...

Page 7: ...these benefits Mobile Communication Equipment includes but is not limited to cellular phones pagers portable email devices in vehicle communications systems telematics devices and portable two way rad...

Page 8: ...Seat Tether Anchor Brake System Anti Lock Brake System Parking Brake System Brake Fluid Non Petroleum Based Parking Aid System Stability Control System Speed Control Master Lighting Switch Hazard Warn...

Page 9: ...ne Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Servi...

Page 10: ...jury from a slip and fall when entering exiting and or climbing on this vehicle Always use the steps and assist handles before climbing Do not skip any steps or assist handles Use three point contact...

Page 11: ...the fluid is within the minimum and maximum fluid level range as marked on the reservoir Do not remove pressure cap until the coolant has cooled Power steering fluid Verify that the fluid level is in...

Page 12: ...reat caution when working on vehicle equipped with an automatic fan clutch The fan starts in motion only after the engine coolant reaches a predetermined temperature or the refrigerant pressure if equ...

Page 13: ...verify the transmission is in neutral Vehicles equipped with an automatic transmission should be in N Neutral or P Park if equipped with a Park position Turn the key to ON When the WAIT TO START indic...

Page 14: ...ay Check for excessive free play in the steering linkages The steering wheel should have less than two inches five cm of free play at rim of steering wheel Full Power Hydraulic brake check With the ig...

Page 15: ...kPa or more and make sure there is no more than a 3 psi 21 kPa per minute leak for combination vehicles no more than 4 psi 28 kPa per minute 5 Pump the brake pedal to deplete the system of air pressu...

Page 16: ...ow hooks should be inspected for damage or loose mounting This is particularly important on vehicles where tow hooks are frequently used Front suspension Spring Inspect for missing broken or shifted l...

Page 17: ...in or contaminated by lubricant Front wheels Rims Check for damaged or bent rims Rims should not have welding repairs and no rust trails that indicate it is loose on the wheel Lug nuts Make sure all l...

Page 18: ...ked Ensure all driveshaft couplings are secure Exhaust system Make sure the outside visible parts are securely mounted Make sure there are no cracks holes or severe dents Frame Check for cracks or ben...

Page 19: ...ake sure each signal flashes Make sure that four way flashers work properly Lights reflectors Make sure all lights illuminate and are clean Make sure headlights function on both high and low beams Mak...

Page 20: ...shings broken loose or missing axle mounting parts Torsion shocks Make sure torsion arm is not cracked broken or missing Check the shock absorber for cracks or leaks there should be no missing or brok...

Page 21: ...r an inspection of the trailer similar to that of the tractor should be done Such an inspection should follow trailer manufacturer recommendations and should include at a minimum general condition lan...

Page 22: ...ter starting the vehicle have the respective system inspected immediately Some of the warning lights shown are optional based on vehicle equipment your vehicle may not have some of the warning lights...

Page 23: ...e vehicle from the road could result in an accident causing serious injury or death Refer to your engine operator s manual for specific information regarding this feature If the engine shuts down it c...

Page 24: ...ing operation the remaining brake system is still operational but the stopping distance will be greater WARNING Driving a vehicle with the brake system warning light on is dangerous A significant decr...

Page 25: ...running Fuel may ignite if separator is drained while engine is running or vehicle is moving Traction control if equipped Illuminates and flashes slowly if the Off Road or Mud Snow mode is selected an...

Page 26: ...hile driving indicates that a problem has been detected and shifting may be restricted Depending upon the severity of the problem the read out digit on the shifter display may be blank Operation may c...

Page 27: ...are turned on If the indicators stay on or flash faster check for a burned out bulb High beams Illuminates when the high beam headlamps are turned on Safety belt warning chime Sounds when the key is i...

Page 28: ...tion Speedometer Indicates the current vehicle speed Tachometer Indicates the engine speed in revolutions per minute Driving with your tachometer pointer continuously at the top of the scale may damag...

Page 29: ...uel tank must have fuel in it at all times otherwise the vehicle may stall and may be difficult to re start The fuel gauge reads the fuel level only from the driver side fuel tank Engine coolant tempe...

Page 30: ...tion is in the ON position If the pointer moves and stays outside the normal operating range as indicated by the arrows have the vehicle s electrical system checked as soon as possible Transmission fl...

Page 31: ...the function of this display Air filter restriction gauge Measures the vacuum inside the air cleaner The more the air cleaner is restricted dirty clogged the higher the vacuum reading Change the air f...

Page 32: ...uzzer will sound and a warning light will illuminate in the instrument cluster WARNING Do not drive the vehicle when the low air pressure buzzer is sounding or the warning light is lit These warnings...

Page 33: ...ad The drivers primary responsibility is the safe operation of their vehicle Only use cell phones and other devices not essential to the driving task when it is safe to do so 1 SEEK Press to find the...

Page 34: ...Bass Treble Fade appears on the display Turn the volume control to raise lower the levels or to move the audio sound from the right to left or the front to back if equipped 7 CLK Clock To set the hou...

Page 35: ...drivers use extreme caution when using any device that may take their focus off the road The drivers primary responsibility is the safe operation of their vehicle Only use cell phones and other device...

Page 36: ...y message default TEXT is also available when equipped with Satellite radio Your radio comes equipped with Satellite ready capability The kit to enable Satellite reception is available through your de...

Page 37: ...e the last one in the remaining presets Setting the clock Press MENU until SELECT HOUR or SELECT MINUTE is displayed Use SEL to manually increase or decrease the hours minutes Folder Track mode In MP3...

Page 38: ...until sound returns 19 Power volume Press to turn ON OFF turn to increase or decrease volume levels 20 CD Press to enter CD mode CD units are designed to play commercially pressed 4 75 in 12 cm audio...

Page 39: ...pped with Satellite Radio Your radio comes equipped with Satellite ready capability The kit to enable Satellite reception is available through your dealer Detailed Satellite instructions are included...

Page 40: ...t drivers use extreme caution when using any device that may take their focus off the road The drivers primary responsibility is the safe operation of their vehicle Only use cell phones and other devi...

Page 41: ...able Satellite reception is available through your dealer Detailed Satellite instructions are included with the dealer installed kit Dealer installed satellite kit only available in the continental Un...

Page 42: ...are filled the station stored in preset 1 will begin playing If there are less than six strong stations the system will store the last one in the remaining presets Setting the clock Press MENU until...

Page 43: ...ed kit Dealer installed satellite kit only available in the continental United States 17 BAND Press to toggle between AM FM1 FM2 frequency band 18 Memory presets To set a station Select frequency tune...

Page 44: ...y tune down up the radio frequency band or to listen to the previous next CD CAT Category CAT is only available when equipped with Satellite Radio Your Audiophile radio comes equipped with Satellite r...

Page 45: ...more than one disc into each slot of the CD changer magazine Clean using a circular motion CD units are designed to play commercially pressed 4 75 inch 12 cm audio compact discs only Due to technical...

Page 46: ...through the windshield defroster vents and floor vents Distributes outside air through the windshield defroster vents Operating tips To reduce fog build up on the windshield during humid weather plac...

Page 47: ...on Controls the temperature of the airflow in the vehicle 3 Air flow selections Controls the direction of the airflow in the vehicle See the following for a brief description on each control MAX A C U...

Page 48: ...rfere with the airflow to the back seats Remove any snow ice or leaves from the air intake area at the base of the windshield To aid in side window defogging demisting in cold weather 1 Select 2 Selec...

Page 49: ...Running Lamps DRL if equipped Turns the headlamps on with a reduced output To activate the ignition must be in the ON position and the headlamp control is in the OFF parking lamp or autolamp position...

Page 50: ...ned AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed at the assembly plant If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified...

Page 51: ...strument panel and control lamps each day Using the right bulbs Function Number of bulbs Trade number Headlamps 2 H6054 Front turn signal lamps 2 1157 Front sidemarker Park lamps 2 amber 194 Brake Tai...

Page 52: ...ing bracket from the headlamp bulb 4 Pull the headlamp bulb out of the housing disconnect the electrical connector and remove the headlamp bulb 5 To complete installation follow the removal procedure...

Page 53: ...fully pull the bulb straight out of the socket and push in the new bulb 3 Install the lens on lamp assembly with screw Replacing brake tail rear turn signal back up license plate lamp bulbs The brake...

Page 54: ...for slow intervals Push the control on the end of the stalk to activate washer Push and hold for a longer wash cycle The washer will automatically shut off after ten seconds of continuous use TILT ST...

Page 55: ...working a fuse may have blown Refer to Fuses and relays in the Roadside Emergencies chapter for information on checking and replacing fuses To have full capacity usage of your power point the engine i...

Page 56: ...y injure themselves WARNING When closing the power windows you should verify they are free of obstructions and ensure that children and or pets are not in the proximity of the window openings Press an...

Page 57: ...the driver s press the left side of the control Press the right side to restore the window controls EXTERIOR MIRRORS With the doors closed and the seat adjusted for proper comfort move the mirrors to...

Page 58: ...oth main mirrors are heated automatically to remove ice mist and fog and are automatically activated when the vehicle is started Note The mirrors may be hot to the touch but will not burn This is a no...

Page 59: ...ee inches 76 mm This feature is especially useful to the driver when towing a trailer SPEED CONTROL IF EQUIPPED To turn speed control on Press CRUISE RPM If the vehicle is moving speed control will be...

Page 60: ...arily slower or faster than the set speed this is normal Speed control cannot reduce the vehicle speed if it increases above the set speed on a downhill If your vehicle speed is faster than the set sp...

Page 61: ...speed Press and hold RESUME If the vehicle is moving this will decrease vehicle speed if the vehicle is stationary this will decrease engine RPM Release the control when the desired vehicle speed engi...

Page 62: ...iously programmed engine RPM To return to a previously set speed Press RESUME For RESUME to operate the vehicle speed must be above 30 mph 48 km h or engine speed must be above 1 000 RPM CRUISE RPM OF...

Page 63: ...is gauge refer to the UltraShift Driver Instructions Manual 2 Hourmeter displays the hours of engine run time Overhead gauge package This will contain the following two gauges 1 Transmission temperatu...

Page 64: ...s are available from your dealer You should always carry a second key with you in a safe place in case you require it in an emergency POWER DOOR LOCKS IF EQUIPPED Press U to unlock all doors and L to...

Page 65: ...ile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop 40 0 40 split bench seat if equipped Lift the track release bar to move the seat forward or backward Ensu...

Page 66: ...back to tilt the seatback forward Adjusting the front power seat if equipped The control is located on the outboard side of the seat cushion Press to raise or lower the front portion of the seat cushi...

Page 67: ...eat cushion Press the control to move the seat forward backward up or down Heated seats if equipped To operate the heated seats Push control to activate Push again to deactivate 2009 F 650 750 f67 Sup...

Page 68: ...up to raise the seat push it down to lower the seat WARNING To reduce the risk of excess slack in the belt system always adjust the seat height before fastening the seat belt 4 Power lumbar Press the...

Page 69: ...belts are accessible and not trapped behind the seat when the seat is returned to its horizontal position 1 Pull the control on the side of the seat to release the seat cushion from its storage posit...

Page 70: ...is significantly more likely to die than a person wearing a safety belt WARNING Each seating position in your vehicle has a specific safety belt assembly which is made up of one buckle and one tongue...

Page 71: ...omatically WARNING The lap belt should fit snugly and as low as possible around the hips not across the waist Insert the tongue into the correct buckle the buckle closest to the direction the tongue i...

Page 72: ...t of approximately 5 mph 8 km h or more the combination safety belts will lock to help reduce forward movement of the driver and passengers Front safety belt height adjustment SuperCab and Crew Cab ve...

Page 73: ...he seat belt and increase the risk of injury in a collision Safety belt extension assembly If the safety belt is too short when fully extended there is an eight inch 20 cm safety belt extension assemb...

Page 74: ...after a collision WARNING Ford Motor Company recommends that all safety belt assemblies used in vehicles involved in a collision be inspected for proper function and replaced if necessary Safety belt...

Page 75: ...river s safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument cluster If Then The driver s safety belt is not buckled before the v...

Page 76: ...upright as possible this can improve comfort I was in a hurry Prime time for an accident Belt Minder reminds us to take a few seconds to buckle up Seat belts don t work Safety belts when used properl...

Page 77: ...ety belt is buckled and then unbuckled during an ignition ON cycle Belt Minder will be disabled for that ignition cycle only Deactivating Activating the Belt Minder feature Read Steps 1 9 thoroughly b...

Page 78: ...rn on the parklamps headlamps turn off the parklamps headlamps 5 Buckle then unbuckle the safety belt three times ending with the safety belt unbuckled After step 5 the safety belt warning light will...

Page 79: ...weight thresholds from NHTSA and other safety organizations or are the minimum requirements of law Ford recommends checking with a NHTSA Certified Child Passenger Safety Technician CPST and your pedia...

Page 80: ...least 4 feet 9 inches 1 45 meters tall or greater than 80 lb 36 kg or 100 lb 45 kg if recommended by child restraint manufacturer Use a vehicle safety belt having the lap belt snug and low across the...

Page 81: ...lb 21 kg X X X Forward facing child seat Over 48 lb 21 kg X X WARNING Air bags can kill or injure a child in a child seat NEVER place a rear facing child seat in front of an active air bag If you mus...

Page 82: ...or towels to boost a child They can slide around and increase the likelihood of injury or death in a collision WARNING Always restrain an unoccupied child seat or booster seat These objects may becom...

Page 83: ...unbuckling Place seat back in upright position Ford recommends the use of a child safety seat having a top tether strap Install the child safety seat in a seating position with a tether anchor For mor...

Page 84: ...ldren under 12 are safer when properly restrained in the rear seat to the extent this is possible 2 While holding the shoulder and lap belt portions together route the tongue through the child seat ac...

Page 85: ...seat forward and back to make sure the seat is securely held in place To check this grab the seat at the belt path and attempt to move it side to side and forward and back There should be no more than...

Page 86: ...nd back There should be no more than one inch of movement for proper installation 7 Ford recommends checking with a NHTSA Certified Child Passenger Safety Technician CPST to make certain the child res...

Page 87: ...if properly secured to the vehicle Although the lap shoulder belt will provide some protection children who have outgrown a typical child seat are still too small for lap shoulder belts to fit properl...

Page 88: ...a height of 4 feet 9 inches 1 45 meters tall or 80 lb 36 kg Booster seats should be used until you can answer YES to ALL of these questions when seated without a booster seat Can the child sit all th...

Page 89: ...bove the top of the seat In this case move the backless booster to another seating position with a higher seat back or head restraint and lap shoulder belts or consider using a high back booster seat...

Page 90: ...cross the child s hips If the booster seat slides on the vehicle seat placing a rubberized mesh sold as shelf or carpet liner under the booster seat may improve this condition Do not introduce any ite...

Page 91: ...vided by the manufacturer of the booster seat WARNING Never place or allow a child to place the shoulder belt under a child s arm or behind the back because it reduces the protection for the upper par...

Page 92: ...due to uncontrollable fueling of the engine through flammable vapors being drawn into the engine air inlet Operation of components such as starter alternator electric motors etc and static electricity...

Page 93: ...heater could cause an explosion and result in property damage and or personal injury 3 When the WAIT TO START light turns off turn the key to START when the engine starts release the key If the engin...

Page 94: ...ne in temperatures of 32 F 0 C or lower read the following instructions Make sure that the batteries are of sufficient size and are fully charged Check other electrical components to make sure they re...

Page 95: ...n in the fuel system Keep external surfaces of the engine radiator charge air cooler A C condenser and accessories clean to avoid dirt build up Above normal coolant temperatures could be experienced w...

Page 96: ...a gear that will permit an engine speed not in excess of the maximum governed speed or high idle RPM no load Normally choose the same gear to descend the hill that you would use to ascend the hill WA...

Page 97: ...n an unattended vehicle moving possibly causing personal injury or property damage Driving through water If driving through deep or standing water is unavoidable proceed very slowly especially if the...

Page 98: ...nt level A warning light in the instrument cluster and a warning chime will indicate high engine coolant temperature low engine oil pressure or the need to have the diesel particulate filter cleaned o...

Page 99: ...life take full advantage of engine braking power when coming to a stop WARNING Do not drive with your foot resting on the brake pedal This will result in abnormally high brake temperatures excessive l...

Page 100: ...s The system includes a master cylinder that provides the normal pedal feel and transfers the pedal force via brake fluid to the main components of the Full Power Brake System NOTE The motor pumps wil...

Page 101: ...ransmission P Park if equipped or N Neutral for vehicles with automatic transmission Use of wheel chocks is also recommended in hilly or off road usage WARNING Unexpected and possible sudden vehicle m...

Page 102: ...ted POWER PARK PARKING BRAKE OPTION IF EQUIPPED This feature uses a brake chamber mounted on the chassis to power a spring applied air released driveline parking brake It is controlled by a yellow das...

Page 103: ...on Fuller 5 speed and 6 speed 1 With the engine running depress and hold the service brake pedal 2 Depress and hold the clutch pedal 3 Select the appropriate drive gear 4 Push and hold the yellow dash...

Page 104: ...to disassemble the parking brake chamber under any circumstances The high spring load may cause serious injury If hydraulic pressure is released from the spring brake chamber the power spring applies...

Page 105: ...build up the air pressure to 60 psi 414 kPa before moving the vehicle WARNING Do not drive or continue to drive if the low air pressure buzzer is sounding or the brake warning light is lit These warn...

Page 106: ...o not move the vehicle when the air pressure is insufficient because the brake system may be inoperative Select a gear ratio to help slow your vehicle before descending grades Supplement with brakes a...

Page 107: ...exists with the automatic adjuster with the installation of the adjuster or with foundation brake components that manual adjustment will not remedy Seek service from a qualified facility for excessive...

Page 108: ...edure Parking brake WARNING Do not use the gearshift selector in place of the parking brake unexpected and possible sudden vehicle movement may occur if these precautions are not taken Always set the...

Page 109: ...ates and remains illuminated when the ignition is turned to ON until the parking brake is released Releasing spring brake with air pressure The air system in all vehicles with spring actuated rear whe...

Page 110: ...ock the wheels to help prevent the vehicle from moving WARNING Unexpected and possibly sudden vehicle movement may occur if these precautions are not taken Impact wrenches should not be used as they m...

Page 111: ...ud and install in the carrying pocket Install the access plug EXHAUST BRAKE IF EQUIPPED Note The exhaust brake is intended to help control vehicle speed it is not a vehicle stopping device An exhaust...

Page 112: ...l or steep grade always select the proper gear If the transmission is taken out of gear while descending it is possible that you will not be able to select another gear because of maximum RPM being go...

Page 113: ...brakes occasionally During a descent the tachometer usually shows a drop in RPM depending on the grade and the vehicle load Do not expect a retarding effect similar to sudden hard application of the...

Page 114: ...es when the tractor and trailer are parked unattended Air may leak from the system and the vehicle could possibly move resulting in possible property damage personal injury or death The hand control o...

Page 115: ...valve to pop out applying both the tractor and trailer parking brakes The trailer brakes may be independently released by pushing only the trailer air supply valve in Initial charge With the air syst...

Page 116: ...d supply air to the tractor spring brakes releasing them Normal driving position With both knobs pushed in air is then supplied to both trailer and tractor spring brakes and all brakes are released 1...

Page 117: ...using the trailer air supply valve to pop out applying the trailer brakes Trailer charge If both knobs are out and you want to recharge the trailer while leaving the tractor spring brakes applied the...

Page 118: ...move exhausting the trailer air supply applying the trailer brakes Further reduction of air pressure while holding the trailer air supply knob in will cause the parking brake knob to pop out at 25 ps...

Page 119: ...ignition is turned on and the engine is off If the light does not illuminate momentarily at start up remains on after the vehicle reaches 5 10 mph 8 16 km h or continues to flash the ABS needs to be...

Page 120: ...e no reason for concern If the traction control light does not flash during a traction control event or stays illuminated the system is not functioning properly take your vehicle to your dealer for se...

Page 121: ...o different loads to maintain a constant frame height The system allows for ease of vehicle loading and provides improved vehicle ride and increased driver comfort Air suspension dump switch The syste...

Page 122: ...ise the landing gear When disconnecting the trailer Lower the landing gear then press the lower portion of the switch Disconnect the brake hoses trailer side and rear light connectors then pull the re...

Page 123: ...nsmission equipped vehicles also refer to the separate Allison Transmission Operator s Manual A parking pawl effectively grounds the transmission s output shaft preventing rotation of the driveline If...

Page 124: ...will automatically default to Performance mode when you start the engine Pressing MODE on the shifter will activate the Economy mode this will also illuminate the Mode ON lamp If the engine speed is a...

Page 125: ...r temperatures should not exceed 250 F 120 C The converter temperature should not exceed 300 F 144 C Eaton UltraShift transmission if equipped The Eaton UltraShift is a transmission that can automatic...

Page 126: ...ft until the vehicle has reached the proper speed Upshifting before the vehicle has reached the proper speed can cause clutch slippage and excessive heat and wear on the clutch Never hold a vehicle on...

Page 127: ...e clutch procedures vehicles equipped with a non synchronized transmission In order to properly upshift or downshift perform the following steps 1 Depress the clutch pedal to disengage the clutch 2 Sh...

Page 128: ...1 First or R Reverse with vehicle standing still quickly release and depress the clutch pedal if necessary to complete gear engagement Always use the lowest or most appropriate gear to start the vehi...

Page 129: ...his could damage the transmission To go forward With the engine idling depress the clutch pedal and shift into 1 First Engage the clutch while pressing the accelerator to start forward Operate the clu...

Page 130: ...t or R Reverse while the vehicle is moving as this could damage the transmission To go forward With the engine idling depress the clutch pedal and shift into 1 First Engage the clutch while pressing t...

Page 131: ...f the transmission is not in N Neutral and is equipped with a remote throttle control an increase in engine speed can overpower the parking brake and cause the vehicle to move possibly resulting in pe...

Page 132: ...unit The PTO can also be selected with the transmission in gear as long as the clutch is depressed When operating the PTO with the vehicle stationary first set the parking brake chock the wheels if th...

Page 133: ...ifferential could cause the vehicle to move unexpectedly resulting in property damage personal injury or death Care should be taken to avoid sudden accelerations when both drive wheels are on a slippe...

Page 134: ...icle control possible property damage and personal injury TWO SPEED REAR AXLE IF EQUIPPED A two speed rear axle allows the driver to select a LO range for greater pulling power and a HI range for grea...

Page 135: ...vehicle moving Accelerate to approximately 35 mph 56 km h press the lower part of the switch while the transmission is in N Neutral then release and apply the accelerator Shifting the axle from HI to...

Page 136: ...Axle high High End To use the two speed axle as a high end ratio extender stay in the LO range for normal upshifts and only shift the axle to HI on the freeway for greater road speed Transmission 5 s...

Page 137: ...use replacement tires with lower load carrying capacities than the originals because they may lower the vehicle s GVWR and GAWR limitations Replacement tires with a higher limit than the originals do...

Page 138: ...aximum recommended gross trailer weight exceeds the limit of the vehicle and could result in engine damage transmission damage structural damage loss of vehicle control vehicle rollover and personal i...

Page 139: ...increase Trailer lamps Trailer lamps are required on most towed vehicles Your vehicle may be equipped with one of two possible trailer wiring designs Make sure all running lights brake lights turn si...

Page 140: ...ors consider refilling your rear axle with synthetic gear lube if not already so equipped Refer to Lubricant specifications in the Maintenance and Specifications chapter for the lubricant specificatio...

Page 141: ...ws on the kingpin Always back up slowly making sure the trailer is neither too high nor too low Avoid backing under the trailer from an angle 2 Connect the service and emergency brake hoses and traile...

Page 142: ...is on solid level ground The weight of the trailer is to be on the landing gear 4 Block the trailer wheels 5 Disconnect the brake hoses and light cords Be sure hoses and cords are clear 6 Pull couple...

Page 143: ...e nearest authorized dealer more than 35 miles 56 3 km from the disablement location the member shall be responsible for any mileage costs in excess of 35 miles 56 3 km Trailers shall be covered up to...

Page 144: ...a safety hazard for other motorists Note With extended use the flasher may run down your battery FUSING If electrical components in the vehicle are not working a fuse may have blown Blown fuses are i...

Page 145: ...imate mode Back up lamps DRL signal Heated seats Trailer ABS Exhaust brakes 6 Not used 7 Not used 8 5A Radio GEM 4 9 5A Power window switch LED and relay 10 15A Heated mirrors 11 5A Wiper motor Washer...

Page 146: ...23 10A Flasher 24 15A ABS Air dryer Vacuum pump Fuel heater relay 25 10A Function selector switch 26 10A RH low beam headlamp 27 Not used 28 10A LH low beam headlamp 29 10A Cluster warning lamps Gaug...

Page 147: ...er 3 30A Power seat passenger 4 15A Washer pump relay Washer pump motor 5 5A Full power brake switch 6 15A Air intake heater Caterpillar engine only 7 15A Stoplamp switches Air brake vehicles only 8 2...

Page 148: ...sed 22 Not used 23 Not used 24 Not used 101 30A Bendix Air ABS relay Air brake vehicles only WABCO ABS modulator relay Hydraulic brake vehicles only 102 20A Ignition switch to customer access 103 20A...

Page 149: ...railer tow package only 119 120 60A Hydraulic brake vehicle Trailer tow package only Air brake vehicles Trailer tow package only 121 122 60A Hydraulic brake ABS system Air brake trailer tow fuse block...

Page 150: ...e Relay Location Fuse Amp Rating Description EMPTY Not used INHIBIT RELAY if equipped Inhibit relay RUN RELAY if equipped Run relay ABS RELAY if equipped ABS relay FLL PWR BUZZER RELAY if equipped Ful...

Page 151: ...uipped Full power warning relay FAN RELAY if equipped Fan relay START ENABLE if equipped Start enable relay FLASHER if equipped Flasher relay POWER WINDOW if equipped Power window relay FULL POWER BUZ...

Page 152: ...30A Trailer tow turn stop lamps combined Trailer tow turn lamps separate 5 Not used R1 Trailer tow ABS relay non electric trailer brake vehicles only R2 Trailer tow marker lamp relay R3 Trailer tow st...

Page 153: ...hing if contacted Do not attempt to push start your automatic transmission vehicle Automatic transmissions do not have push start capability Attempting to push start a vehicle with an automatic transm...

Page 154: ...ure that vent caps are tight and level 5 Turn the heater fan on in both vehicles to protect from any electrical surges Turn all other accessories off Connecting the jumper cables 1 Connect the positiv...

Page 155: ...to the negative terminal of the battery to be jumped A spark may cause an explosion of the gases that surround the battery 5 Ensure that the cables are clear of fan blades belts moving parts of both...

Page 156: ...tal surface Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Remove the jumper cable on the negative connection of the booster vehicle s battery 3 Remov...

Page 157: ...the brake system will not retain air pressure then the spring brakes must be released manually Refer to Parking brake in the Driving chapter Note For towing make sure the vehicle is securely connecte...

Page 158: ...nt and entrance of contaminants Use extreme care in securing the chains or U bolts to avoid possible damage to the brake lines hoses or other components Towing vehicles equipped with a driver controll...

Page 159: ...alling the axle shafts 1 Remove the covers from the wheel ends 2 Shift the differential lock to the unlocked position disengaged position 3 Install the axle shafts Place the gaskets on the wheel hub s...

Page 160: ...towing a vehicle with the rear of the chassis suspended the front wheels must be locked in the straight ahead position Vehicles equipped with a manual transmission must have at least 1 0 pint 0 5L of...

Page 161: ...isfied with the service you are receiving follow these steps 1 Contact your Sales Representative or Service Advisor at your selling servicing dealership 2 If your inquiry or concern remains unresolved...

Page 162: ...be required to either replace the vehicle with one substantially identical or repurchase the vehicle and reimburse the buyer in an amount equal to the actual price paid or payable by the consumer less...

Page 163: ...fuel In the United States using leaded fuel may also result in difficulty importing your vehicle back into the U S Ford dealerships outside of the US Canada may be unable to support the F 650 750 due...

Page 164: ...ON Canada L6J 5E4 REPORTING SAFETY DEFECTS U S ONLY If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Hi...

Page 165: ...REPORTING SAFETY DEFECTS CANADA ONLY If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform Transport Canada using their t...

Page 166: ...ect deposits because they can cause damage to the vehicle s paintwork and trim over time Remove any exterior accessories such as antennas before entering a car wash Suntan lotions and insect repellent...

Page 167: ...from your dealer ENGINE Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal When washing Take care when using a power washer to clean the...

Page 168: ...ean the instrument panel with a damp cloth then dry with a dry cloth Avoid cleaners or polish that increase the gloss of the upper portion of the instrument panel The dull finish in this area helps pr...

Page 169: ...eather conditioners These products may cause premature wearing of the clear protective coating UNDERBODY Flush the complete underside of your vehicle frequently Keep body and door drain holes free fro...

Page 170: ...orcraft Premium Car Wash Concentrate U S only ZC 17 B Motorcraft Premium Glass Cleaner Canada only CXC 100 Motorcraft Premium Liquid Wax ZC 53 A Motorcraft Professional Strength Carpet Upholstery Clea...

Page 171: ...precautions are taken to avoid inhaling friction material dust do not wear loose fitting clothing hanging jewelry watches or rings avoid contact with hot metal parts Allow the hot components to cool b...

Page 172: ...e is strongly urged to purchase a service manual WARNING Take care when performing any maintenance system check or service on your vehicle Some of the materials may also be hazardous if used serviced...

Page 173: ...nflation pressure for the tire size load range ply rating and steer axle loading typical for their operation each steer axle tire will equal 1 2 steer axle loading Special applications may warrant a s...

Page 174: ...After using the vacuum remove any remaining dust with a rag soaked in water and wrung until nearly dry 4 Never use compressed air or dry sweeping to clean the work area Use an industrial vacuum clean...

Page 175: ...nch 1 6 mm of rivets brake lining must be replaced This inspection or adjustment should only be performed by a qualified technician and must be in accordance with instructions provided by the service...

Page 176: ...arly interval can be increased or decreased accordingly Hydraulic brakes inspection and adjustment A regular schedule for periodic cleaning lubrication adjustment and inspection should be established...

Page 177: ...exercise caution when inspecting under the vehicle A vehicle roll away could result in property damage personal injury or death Catalytic converter If your diesel engine is equipped with a catalytic c...

Page 178: ...stalled over the turbocharger air inlet to reduce the risk of personal injury or death Steering general inspection Ask your service technician to examine the steering mechanism Only minor adjustments...

Page 179: ...ng and bleeding the system OPENING THE HOOD The hood and fenders are held in position by a latch located on each fender WARNING The parking brake must be fully set before opening the hood or possible...

Page 180: ...the fender 4 Tilt the hood forward until stopped by the retaining cables To lower the hood 1 Push the hood rearward at the top center of the hood above the grille until closed 2 Engage the latch on e...

Page 181: ...local regulations on volatile organic compounds may restrict the use of methanol a common windshield washer antifreeze additive Washer fluids containing non methanol antifreeze agents should be used o...

Page 182: ...gine oil as well as engine oil specifications capacities and required maintenance BATTERY Your vehicle is equipped with two or three maintenance free batteries which are mounted in a covered tray and...

Page 183: ...tery cables are always tightly fastened to the battery terminals If you see any corrosion on the battery or terminals remove the cables from the terminals and clean with a wire brush You can neutraliz...

Page 184: ...Shield your eyes when working near the battery to protect against possible splashing of acid solution In case of acid contact with skin or eyes flush immediately with water for a minimum of 15 minutes...

Page 185: ...on characteristics of the engine coolant and may cause engine damage Engine coolant concentrations below 40 will decrease the freeze protection characteristics of the engine coolant and may cause engi...

Page 186: ...gine operator s manual for information on draining and replacing the fuel filter FUEL INFORMATION Important safety precautions WARNING Do not overfill the fuel tank The pressure in an overfilled tank...

Page 187: ...fuel is splashed on the skin and or clothing promptly remove contaminated clothing and wash skin thoroughly with soap and water Repeated or prolonged skin contact with fuel liquid or vapor causes ski...

Page 188: ...aust catalyst can occur if an improper fuel is used Do not add gasoline gasohol or alcohol to diesel fuel This practice creates a serious fire hazard and engine performance problems NOTE Use of any fu...

Page 189: ...ur vehicle Diesel fuel that meet the World wide Fuel Charter should be used when available Ask your fuel supplier about fuel that meet the World Wide Fuel Charter Running out of fuel Avoid running out...

Page 190: ...d consistently as possible Fuel expense frequency of fill ups or fuel gauge readings are NOT accurate as a measure of fuel economy We do not recommend taking fuel economy measurements during the first...

Page 191: ...fill the tank s record the amount of fuel added in gallons or liters 3 After at least three to five tank fill ups fill the fuel tank s and record the current odometer reading 4 Subtract your initial o...

Page 192: ...on the accelerator Close windows for highway driving DIESEL PARTICULATE FILTER DPF Your vehicle is equipped with a diesel particulate filter DPF as part of the after treatment exhaust system to trap s...

Page 193: ...under one of the following conditions operator assistance may be required to facilitate the filter regeneration process Vehicle is operated in stop and go traffic and or maintains low speeds as in a...

Page 194: ...g a parked regeneration is the only available course of action short of professional servicing available to the operator for regenerating the filter At Level 4 professional servicing is the only way t...

Page 195: ...nterrupted To discontinue parked regeneration Cummins engine only Depress any of the floor pedals to discontinue parked regeneration Diesel particulate filter maintenance and service The DPF is design...

Page 196: ...material to maintain proper functionality of the system One way to keep the holes clear is to spray the outlet assembly with a hose when washing the vehicle Failure to keep the functional holes clear...

Page 197: ...ecommended parts when items need to be replaced The tail pipe elbow or offset tail pipe orientation must not be changed from the standard position as originally received To avoid abnormal changes in v...

Page 198: ...servoir A low fluid level may indicate a leak in the power steering system Inspect the power steering system and repair the leak If necessary see your dealer or a qualified service technician To avoid...

Page 199: ...DJUSTMENTS Clutch fluid if equipped Check the clutch fluid level Refer to the Scheduled Maintenance Guide chapter for the service interval schedules During normal operation the fluid level in the clut...

Page 200: ...val schedules Use a grease which meets manufacturer specifications Refer to Lubricant specifications in this chapter 1 Set the parking brake shift into 1 First and turn the engine off 2 Remove the ins...

Page 201: ...checking 1 Drive the vehicle 20 miles 30 km or until it reaches normal operating temperature 2 Park the vehicle on a level surface and engage the parking brake 3 With the parking brake engaged and yo...

Page 202: ...damage Check your transmission fluid level using the following procedure 1 Park the vehicle on level ground 2 Set the parking brake and shift into 1 First and turn the engine off 3 Clean any dirt fro...

Page 203: ...Check for ruptured or collapsed hoses Check air cleaner housing for cracks ELECTRICAL SYSTEM INSPECTIONS Periodically inspect electrical connectors on the outside of the cab on the engine and frame f...

Page 204: ...the chassis has been operating under load for 1 000 miles 1 600 km or six months whichever comes first the U Bolt nuts must be re torqued The U Bolt nuts thereafter must be re torqued every 36 000 mi...

Page 205: ...meter nominal Ft lb N m IROS Air w 15 500 lb axles and less 260 300 353 407 IROS Air w greater than 15 500 lb axles 370 400 502 542 Hendrickson 23 000 lb axle 370 400 502 542 Air suspension U bolt che...

Page 206: ...ft vibrations occur stop the vehicle immediately to avoid possible hazardous consequences or damage to other components REAR AXLE LUBRICANT Refer to the Scheduled Maintenance Guide chapter for rear ax...

Page 207: ...stall the drain plug securely 7 Add enough lubricant through the filler plug opening so that the lubricant level is up to the bottom of the opening 8 Clean and install the filler plug securely WHEELS...

Page 208: ...tightening and alignment When installing wheels be certain that the threads on studs and nuts are clean to permit correct torque The mounting surfaces of rims wheels spacer rings and clamps must be fr...

Page 209: ...in place over the studs and push it back as far as possible Use care so that the threads on studs are not damaged Rear wheel mounting of flange nut system 1 Flange nut 2 Wheel s 3 Brake drum 4 Wheel...

Page 210: ...ontrol grease only to the wheel locator pad 3 Run the nuts on the studs until they contact the wheel s Rotate the wheel assembly a half turn to permit the parts to seat 4 Draw up the nuts alternately...

Page 211: ...nstalling the tire and rim assembly on disc brake equipped axles make sure the tire valve stem clears the brake caliper The use of a tire manufacturer s stem forming tool is the only acceptable method...

Page 212: ...ication on dry threads Where excessive corrosion exists a light coat of lubricant on the first three threads of the stud bolt is permitted Keep lubricant away from Hex nut and rim clamp contact surfac...

Page 213: ...th domestic made in North America parts Many foreign wheel components look similar to but not exactly the same as domestic made components Mixing components could cause wheel or fastener failures and...

Page 214: ...e inflate a tire which has been run flat or seriously under inflated without first removing the tire from the wheel assembly for inspection Do not attempt to add air to tires or replace tires or wheel...

Page 215: ...eck inflation pressure when tires are cold Never bleed air from hot tires to relieve normal pressure build up Normal increases in pressure due to service conditions will be 10 15 psi which is allowabl...

Page 216: ...or any cut that is large enough to grow in size and depth Any nail or puncturing object If any stone or object is held by a tread groove and is starting to drill into the tread base remove the object...

Page 217: ...h 3 mm or less Retread or rotate worn tires to drive position Retreaded tires are not recommended to be used on steering axles 2 Rear Axles Tires must be removed when tread is worn to 2 32 inch 2 mm I...

Page 218: ...uspension component condition and wheel bearing end play This condition not only shortens tire life but will adversely affect the handling of your vehicle which is dangerous Rotating tires from one wh...

Page 219: ...ignment especially toe in to specifications Maintaining proper tire and wheel balance Maintaining shock absorbers and suspension components Use of tire chains Refer to chain manufacturer s recommendat...

Page 220: ...craft SAE 75W 140 Motorcraft Synthetic Rear Axle Lubricant XY 75W140 QL SAE 75W 80 40 F to 80 F 40 C to 27 C SAE 75W 140 40 F to 100 F 40 C to 38 C SAE 75W 140 40 F and above 40 C and above Motorcraft...

Page 221: ...t Synthetic Rear Axle Lubricant XY 75W140 QL SAE 75W 140 40 F to 100 F 40 C to 38 C SAE 80W 15 F to 70 F 26 C to 21 C Motorcraft SAE 80W 90 Premium Rear Axle Lubricant XY 80W90 QL SAE 90W 10 F to 100...

Page 222: ...with axle lifted clear of the floor force grease between kingpin and bushing surfaces Motorcraft Premium Long Life Grease XG 1 C Steering Power steering fluid MERCON V Automatic Transmission Fluid MER...

Page 223: ...e Motorcraft Premium Long Life Grease XG 1 C Clutch Release bearing shafts fork GC LB NLGI 2 lithium complex based moly grease or multi purpose lithium complex grease Motorcraft Premium Long Life Grea...

Page 224: ...her Concentrate ZC 32 A Transmission Eaton Fuller Petroleum oil Engine oil API SL or API CF MIL L 2104E or MIL L 46152E SAE 50 above 10 F 12 C SAE 40 below 10 F 12 C Mineral gear oil API GL 1 rust and...

Page 225: ...API CF MIL L 2104E or MIL L 46152E SAE 50 above 0 F 18 C SAE 40 below 0 F 18 C Mineral gear oil API GL 1 rust and oxidation inhibited EP gear oils are not acceptable SAE 90 above 0 F 18 C SAE 80 belo...

Page 226: ...oil API SL or API CF MIL L 2104E or MIL L 46152E SAE 50 above 10 F 12 C SAE 40 below 10 F 12 C Mineral gear oil API GL 1 rust and oxidation inhibited SAE 90 above 10 F 12 C SAE 80W below 10 F 12 C Syn...

Page 227: ...gear oil with rust and oxidation inhibitor API GL 1 Do not use multi weight and GL 5 EP gear oils they may cause transmission failure or damage SAE 90 above 10 F 12 C SAE 80 below 10 F 12 C Synthetic...

Page 228: ...Synthetic Rear Axle Lubricant XY 75W140 QL SAE 75W 80 40 F to 80 F 40 C to 27 C SAE 75W 140 40 F to 100 F 40 C to 38 C SAE 80W 90 15 F to 100 F 26 C to 38 C Motorcraft SAE 80W 90 Premium Rear Axle Lu...

Page 229: ...Synthetic Rear Axle Lubricant XY 75W140 QL SAE 75W 140 40 F to 100 F 40 C to 38 C SAE 80W 15 F to 70 F 26 C to 21 C SAE 75W 140 40 F and above 40 C and above Motorcraft SAE 75W 140 Motorcraft Synthet...

Page 230: ...ncluding synthetic lubricants Do not mix conventional and synthetic lubricants SAE 75W 140 Above 40 F Above 40 C Motorcraft SAE 75W 140 Motorcraft Synthetic Rear Axle Lubricant XY 75W140 QL SAE 85W 14...

Page 231: ...or equivalent Cab latch pivots Door check hinges latches and strikers Seat adjuster slides GC LB NLGI 2 lithium complex based moly grease or equivalent or multi purpose lithium complex grease Motorcra...

Page 232: ...to engine operator manual Brake fluid Master cylinder DOT 3 WSS M6C62 A or WSS M6C65 A1 High Performance DOT 3 Motor Vehicle Brake Fluid PM 1 C U S or CPM 1 C Canada REFILL CAPACITIES Rear axle Axle c...

Page 233: ...13 2 M210T 21000 9525 Single rear axle two speed 16 0 33 0 23090S 23000 10432 Single rear axle single reduction 39 0 18 5 23090D 23000 10432 Single rear axle single reduction with driver controlled l...

Page 234: ...son 2000 Series 30 0 14 2 Allison 3000 Series 37 6 17 8 FS 5205A 5 speed manual 12 5 5 9 FS 5406A 5406N and FS 6406A FSO 6406A 6 speed manuals 19 5 9 2 ES56 7B ES066 7B 7 speed manual 22 0 10 4 Total...

Page 235: ...Service Single steel rectangular 65 246 F 650 Dock Height F 750 Pick up and Delivery F 750 Severe Service Single steel D style 65 246 F 650 Dock Height F 750 Pick up and Delivery F 750 Severe Service...

Page 236: ...Height F 750 Pick up and Delivery F 750 Severe Service Dual steel D style 65 LH 80 RH 246 LH 302 RH F 650 Dock Height F 750 Pick up and Delivery F 750 Severe Service Dual steel D style 80 80 302 302 V...

Page 237: ...t performance in your vehicle Using these parts for replacement is your assurance that Ford Built quality stays in your vehicle Non Ford approved chemicals or additives are not required for factory re...

Page 238: ...oration is a normal operating characteristic of the chemical compound and in itself does not demonstrate that a fluid needs to be changed Oils and fluids identified in the Scheduled Maintenance Guide...

Page 239: ...x4 Automatic Transmission Engine Cooling and Cabin Heating Steering and Suspension Charge Start Battery Wheel Alignment Anti Lock Brake System EMISSIONS CONTROL SYSTEM To ensure the emissions control...

Page 240: ...dual owners under the laws of some states In Canada modification of the emissions control system could create liability under applicable Federal or Provincial laws NOISE EMISSIONS WARRANTY PROHIBITED...

Page 241: ...nt and baffle in air cleaner re indexing of air cleaner Exhaust System Removal or rendering inoperative exhaust system components including the catalytic converter muffler assembly inlet pipe outlet p...

Page 242: ...ation decal The following services are to be performed at scheduled intervals because they are considered essential to the life and performance of your vehicle Ford recommends that you perform mainten...

Page 243: ...eavy use or adverse operating conditions such as Frequent brake applications while fully loaded Operation on hilly or mountainous terrain Frequent operation on dirt gravel or mud Some aftermarket brak...

Page 244: ...ny emission control systems maintenance services performed on your vehicle Maintenance Record Warranty Start Date ______________________________________ Engine Displacement ___________________________...

Page 245: ...ump fluid level and check the system for leaks Check the entire vehicle for evidence of fluid leaks U S Department of Transportation Federal Highway Administration requirements ensure that the entire...

Page 246: ...g U bolts to the specified torque Driveline and rear axle system Lubricate the U joints and the slip yoke Brake system Lube the air brake foot control valve hinge and roller Inspect the drum brake lin...

Page 247: ...ns In addition to the items to be performed daily or at each oil change the following need to be completed as specified GENERAL MAINTENANCE SERVICES The following are vehicle checks that should be mad...

Page 248: ...the air ducts and the air filter for loose fitting damaged or missing components Excessive noise emanates from the engine compartment Inspect the tires and check the air pressure 3 Poor steering wand...

Page 249: ...th and mild detergent and washing with a cleaner does not restore a clean wipe Lubricate body lock cylinders Noisy or difficult to operate Check headlamp alignment Lamp beams in wrong position when ve...

Page 250: ...type repack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system air Slack adjusters lubricate S cam lubricate Brake system hydraulic Master cylinder check level Par...

Page 251: ...00 km or six months whichever comes first Driveshaft non SPL U joint and slip joint lubricate Every 10 000 15 000 miles 16 000 24 000 km or three months whichever comes first Clutch Release bearing sh...

Page 252: ...Fuller manual transmission petroleum oil change Eaton Fuller manual transmission synthetic oil change Factory fill w synthetic at 500 000 miles 800 000 km Converted to synthetic at 250 000 miles 400...

Page 253: ...ease type repack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system air Slack adjusters lubricate S cam lubricate Brake system hydraulic Master cylinder check fluid...

Page 254: ...s 160 000 km or six months whichever comes first Driveshaft non SPL U joint and slip joint lubricate Every 10 000 15 000 miles 16 000 24 000 km or three months whichever comes first Clutch Release bea...

Page 255: ...Eaton Fuller manual transmission petroleum oil change Eaton Fuller manual transmission synthetic oil change Factory fill w synthetic at 500 000 miles 800 000 km Converted to synthetic at 250 000 mile...

Page 256: ...epack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system air Slack adjusters lubricate S cam lubricate Brake system hydraulic Master cylinder check fluid level Park...

Page 257: ...00 km 12 800 km or three months whichever comes first Clutch Release bearing shafts fork lubricate Cooling system Coolant check level Coolant check freeze protection Extended life coolant add extender...

Page 258: ...Kilometers x 1000 16 32 48 64 80 96 112 128 144 160 Months 3 6 9 12 15 18 21 24 27 30 Rear axle Fluid level check Eaton Dana Spicer petroleum oil change Cab components Door hinges latches strikers lub...

Page 259: ...e type repack Tie rode ends lubricate Drag link lubricate King pin and bushing lubricate Brake system air Slack adjusters lubricate S cam lubricate Brake system hydraulic Master cylinder check fluid l...

Page 260: ...0 000 km or six months whichever comes first Driveshaft non SPL U joint and slip joint lubricate Every 5 000 8 000 miles 8 000 km 12 800 km or three months whichever comes first Clutch Release bearing...

Page 261: ...ic and Auto shift transmission Refer to transmission operator s manual Manual transmission check fluid level Eaton Fuller manual transmission petroleum oil change Eaton Fuller manual transmission synt...

Page 262: ...ing oil type change oil Wheel bearing grease type repack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system air Slack adjusters lubricate S cam lubricate Brake syst...

Page 263: ...lubricate Every 5 000 8 000 miles 8 000 12 800 km or three months whichever comes first Clutch Release bearing shafts forks Cooling system Coolant check level Coolant check freeze protection Extended...

Page 264: ...5 50 Kilometers x 1000 8 16 24 32 40 48 56 64 72 80 Months 3 6 9 12 15 18 21 24 27 30 Rear axle Fluid level check Eaton Dana Spicer petroleum oil change Eaton Dana Spicer synthetic oil change Cab comp...

Page 265: ...type change oil Wheel bearing grease type repack Tie rod ends lubricate Drag link lubricate King pin and bushing lubricate Brake system air Slack adjusters lubricate S cam lubricate Brake system hydr...

Page 266: ...000 miles 40 000 km or six months whichever comes first U joint lubricate Driveshaft non SPL U joint and slip joint lubricate Every 5 000 8 000 miles 8 000 12 800 km or three months whichever comes f...

Page 267: ...nsmission Automatic and Auto shift transmissions Refer to transmission operator s manual Manual transmission check fluid level Eaton Fuller manual transmission petroleum oil change Eaton Fuller manual...

Page 268: ...ding R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp 2009 F 650 7...

Page 269: ...ding R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp 2009 F 650 7...

Page 270: ...ding R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp 2009 F 650 7...

Page 271: ...Date Odometer reading R O Dealer s Stamp Date Odometer reading R O Dealer s Stamp 2009 F 650 750 f67 Supplement USA fus Scheduled Maintenance Guide 271...

Page 272: ...ning light 22 fluid checking and adding 176 198 fluid specifications 220 parking 101 108 177 Bulbs 51 C Catalytic converter see Emission control 177 CD single premium 33 Cell phone use 7 Child safety...

Page 273: ...system 196 239 catalytic converter 177 Engine cleaning 167 coolant 184 idle shutdown 97 lubrication specifications 220 Engine fan 185 Engine oil 182 oil pressure gauge 28 refill capacities 234 specif...

Page 274: ...g light 49 headlamps 49 high beams 49 instrument panel dimming 50 interior lamps 51 replacing bulbs 51 53 Lane change indicator see Turn signal 50 Lights warning and indicator 22 air suspension 22 ant...

Page 275: ...Maintenance Information 237 Seat belts see Safety restraints 69 Seats 65 child safety seats 82 heated 67 Special notice 5 Specification chart lubricants 220 Speed control 59 Speedometer 28 Starting yo...

Page 276: ...r fluid 181 Washing your vehicle 166 Water Driving through 97 Waxing your vehicle 166 Wheels 207 Windows power 56 Windshield defrosting 46 47 Windshield washer fluid and wipers 54 checking and cleanin...

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