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Ford 65U, Manual

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Ford 65U Manual Download Page 59

  

 

 

59 

S

S

CHEMATICS

CHEMATICS

 

 

S

S

TROBE

TROBE

 P

 P

OWER

OWER

 S

 S

UPPLY

UPPLY

 A

 A

SSEMBLY

SSEMBLY

 

 

CAUTION 

The  strobe  power  supply  is  a  high  voltage  device.  Do  not 
touch  or  remove  the  strobe  lamp  assembly  while  unit  is  in 
operation. Wait at least 10 minutes after shutting off power 
before continuing diagnostic. Failure to follow these instruc-
tions may result in personal injury. 

2006 (6W7J-15A599) 

2007 (7W7T-15A599) 

Summary of Contents for 65U

Page 1: ...2007 P 2007 POLICE OLICE P PACKAGES ACKAGES FORD POLICE INTERCEPTOR FORD POLICE INTERCEPTOR PREPARATION PACKAGES 65U 65U R READY EADY FOR FOR THE THE R ROAD OAD ...

Page 2: ...or Lock Plungers 20 Trunk Air Circulation Fan 21 General Description 22 Operation 28 Specification 31 Default Configuration 32 Siren Amplifier Features 33 Configuration 34 Configuration Tree 35 Main Menu 36 Level 1 37 Level 2 39 Level 3 46 Level 4 47 Schematics 48 Engine Compartment Fuse Panel 49 Power Connection Placement 50 Power Circuit Placement 52 Spare Circuit Placement 54 Ground Circuit Pla...

Page 3: ...3 O OPTION PTION C CONTENT ONTENT 65A 65A AND AND 65N P 65N PACKAGES ACKAGES Base Package 65A ...

Page 4: ...O OPTION PTION C CONTENT ONTENT 68P 68P AND AND 65W P 65W PACKAGES ACKAGES ...

Page 5: ...5 O OPTION PTION C CONTENT ONTENT 65U 65U ...

Page 6: ...over 100 000 vehicles to commercial service providers Crown has been a Tier 1 supplier to Ford Motor Company since 1968 A significant element of Crown s success is due to the ability to per form quick high quality vehicle outfitting This allows the vehicles to be entered into service use in a timely manner High quality is sup ported by QS9000 standards Manufacturing and assembling process controls...

Page 7: ...ay slides and switches have been put through tens of thousands of cycles All packages including the new Ready for the Road Package have been installed within a vehicle and subjected to an accelerated durabil ity test that simulates 300 000 miles of use over various terrain and environmental conditions The electrical systems must meet the most stringent requirements All circuits have been load test...

Page 8: ...E 65U 65U S STROBE TROBE L LIGHT IGHT S SYSTEM YSTEM WITH WITH F FRONT RONT S SHUTDOWN HUTDOWN FRONT FRONT MARKER MARKER LIGHT LIGHT STROBES STROBES FRONT FRONT GRILL GRILL STROBES STROBES R RED ED B BLUE LUE REAR REAR TAIL TAIL LIGHT LIGHT STROBES STROBES ...

Page 9: ...65U also supplies the user with two flashing high intensity LED lights mounted to the rear parcel shelf These flashing lights come stan dard as one blue high intensity LED on the passenger side and one red high intensity LED on the driver side of the high mount third brake light Note A Keypad is provided to control operation of the flashing rear deck LED lights ...

Page 10: ...E R ROAD OAD P PACKAGE ACKAGE 65U 65U E ENGINE NGINE C COMPARTMENT OMPARTMENT FORD ENGINE COMPARTMENT FUSE BLOCK See page 49 SPARE WIRES LOCATED ON PASSENGER SIDE WHEEL HOUSE ROUTED TO CONSOLE AREA Color coded see pages 54 and 55 ...

Page 11: ...artment pages 54 and 55 Wig Wag activation page 60 Speed Signal and Battery Saver Circuit THREE additional 50 Amp Battery and Ground circuits pages 52 and 53 Horn Ring transfer circuit and 2 spare circuits to radiator pages 61 and 54 55 respectively Power Sources Color Coded pages 52 and 53 Grounds Black pages 56 and 57 ...

Page 12: ... that allows for the control of the headlight flasher and other Ready for the Road features at the fingertips of the driver CAUTION Alternating headlight flashers must be used only on high beam to meet FMVSS and CMVSS standards Please see the Ford Police Modifiers guide when connecting any flasher module to rear lights of the vehicle Some jurisdictions have requirements that state that the headlig...

Page 13: ...e mounting platform is designed to firmly support police consoles and equipment The console mounting platform is made of heavy gauge steel and aluminum and is predrilled and tapped with 20 threaded holes for easy mounting Com ponents should be torqued to 11 5 Nm 20 ft lb Slots are pro vided for routing of electrical wiring and cables ...

Page 14: ...ot sound the siren indoors or in enclosed areas where you and others will be exposed to the sound Ready for the Road siren amplifiers and speakers are designed to work together as a system Combining a siren and speaker from different manufacturers may reduce the warning effec tiveness of the siren system and may damage the components You should verify or test your combination to make sure the syst...

Page 15: ...are Wires color coded 2 to radiator 4 to console Com mon Mic 58W Spkr Radio Rebroadcast Page 54 and 55 Power Wires from Trunk Power distri bution Center Page 64 Strobe Power Supply Power and Trigger Leads Already con nected for Ready for the Road Page 58 Trunk Power Distribution Center Page 64 White Connector YE LG wires to Horn ring Already connected for Ready for the Road Page 61 50 Amp Com muni...

Page 16: ...is mounted on heavy duty slides to provide easy access for equipment mounting equipment servicing and the spare tire In its closed position the tray helps to provide protection from any loose items and inclement weather CAUTION Follow instructions for tire mounting to ensure proper retention of spare tire This can prevent damage to the tray and the vehicle trunk interior ...

Page 17: ...DY FOR FOR THE THE R ROAD OAD P PACKAGE ACKAGE 65U 65U CAUTION Be sure that both side latches are secured and in second locked position prior to vehicle operation Improper latching may damage components and vehicle ...

Page 18: ...nt that should not be loose in the trunk The boxes have clear polycarbon ate covers for easy identification of their contents The clear covers should be cleaned with non abrasive cleaners CAUTION Be sure that both storage boxes are fully latched prior to ve hicle operation Be sure the Jack is secured to the vehicle storage box to prevent damage to any items within the trunk ...

Page 19: ...y has front shut down capability See Pages 58 and 59 Prior to Servicing Note The Visibility Package provides secondary lighting as de fined by SAE Standards J1318 and J845 The four corner strobe system is calibrated to maintain compliance to FMVSS CMVSS 108 governing tail stop turn and marker light intent and opera tion The end user should select primary lighting as defined by SAE J1318 and J2495 ...

Page 20: ...is ensures that only an officer has access to the plunger of the lock The power lock and power window connectors are taped to the harness within the rear doors Disconnecting the white connectors in the door panel has disabled automated locks They may be reconnected if normal power operation is desired With option 68P and 65U the rear windows have also been reworked to be inoperative from either th...

Page 21: ...ch in turn helps to stabilize the environment and climate of the trunk for electrical mechanical and chemical equipment that have been situated in the trunk The fan has the added benefit of positive airflow through the trunk area which helps to minimize contamination of dust and water in the trunk compartment when the lid is closed The trunk fan is grounded to the vehicle body to support EMC compl...

Page 22: ... radio re broadcast are available at the end user s discretion A Microphone is not provided however a microphone in put jack is accessible on the siren am plifier Phono plug In addition eight relay outputs are provided in the Lighting Relay Center Page 62 for control of light bars other auxiliary lights and accessories This system provides the automatic simultaneous light and siren activa tion req...

Page 23: ... phase See the defined schematics in this owners manual Other advanced features of the Ready for the Road System include High degree of reliability and com pact size through the use of CMOS microprocessor and other integrated circuits Lighting Relay Center outputs are individually fused with standard automotive type fuses The siren tones comply with SAE J1849 and meet 500 Foot Audibility Standards...

Page 24: ...ze your exposure to siren sound and wear hearing protection Do not sound the siren indoors or in enclosed areas where you and others will be exposed to the sound Ready for the Road siren amplifiers and speakers are designed to work together as a system Combining a siren and speaker from different manufacturers may reduce the warning effectiveness of the siren system and may damage the components Y...

Page 25: ... relay When switch 11 is activated 12VDC is supplied on the power cable s BROWN ORANGE wire Pin 21 see page 62 This 12VDC is capable of supplying 1 amp which should be adequate for most automotive relays Refer to the instructions provided with the External Auxiliary Relay 12VDC Acti vated 1 ampere or less See schematic section of this manual Page 62 Switch 11 can function only in a push on push of...

Page 26: ...ry light for additional precautions and details If you desire assistance Please call Toll Free 1 866 402 6838 TECHNICAL ASSISTANCE CROWN POLICE PACKAGES REPLACEABLE FUNCTION LABELS See figure below Replaceable function labels identify the switches on the control head as to their primary function A sheet of applicable function legends is sup plied with the owners manual To install the function lege...

Page 27: ...ehicle func tions including horn operation and vehicle light systems to ensure proper operation Programming is described in the supplied Operation and Configuration Instructions After testing is complete provide a copy of this manual to all operating person nel as they must be aware of the various safety precautions CAUTION All effective sirens and horns produce loud sounds 120 dB that may cause p...

Page 28: ...res to moderately loud sounds For hearing conservation guidance refer to federal state or local recommendations OSHA Standard 1910 95 offers guidance on Permissible Noise Exposure All effective sirens and horns produce loud sounds 120 dB that may c a u s e permanent hearing loss Always minimize your exposure to siren sound roll up your windows and wear hearing protection Do not sound the siren in ...

Page 29: ...ing properly If the unique combination of emergency vehicle equipment installed in your vehi cle has resulted in the siren controls being installed in a position that does not al low you to operate them by touch only OPERATE CONTROLS ONLY WHILE YOUR VEHICLE IS STOPPED If driving conditions require your full attention you should avoid operating the siren controls while the vehicle is in motion Cont...

Page 30: ...versatile and configurable elec tronic siren and light control system Available siren tones are wail yelp priority hi lo and an air horn sound Horn ring control of siren tones is provided Public address and radio rebroadcast are available Eight relay outputs are available for controlling light bars other auxiliary lights and accessories For operations and configuration instructions refer to the co...

Page 31: ...nguished Operating Current 9 amperes nominal no lamps on 13 6V battery 11 ohm load high power Frequency Range 725 to 1600Hz Nominal Cycle Rate Wail 12 cycles min Yelp 180 cycles min Hi Lo 60 cycles min Nominal Voltage Output 64V peak to peak siren tones Audio Response 300Hz to 3 000Hz 3db Audio Power 45 watts in PA Mode typical with 1 4V peak to peak input Harmonic Distortion Less than 10 from 5 t...

Page 32: ...ponding Outputs 4 8 and are all Push On Push Off type functions STBY Turns off sirens RAD Turns on Radio Rebroadcast PA Key 11 Turns on the user supplied common mic relay to enable the transfer of the radio microphone to the siren speaker WAIL Wail tone will activate only when the siren is enabled In the default configu ration only mode 3 enables the siren YELP Yelp tone will activate only when th...

Page 33: ... select any keys except MAN A H to turn on automatically when the system is powered up Your Horn Ring transfer tone can be YELP or PRIORITY You can select Peak Hold or Air Horn to activate with the horn ring Relays sequence on and off to minimize power surges Function Indicator Sound WARNING Property damage serious injury or death to you or others may result if the Ready for the Road system is imp...

Page 34: ...uped together Notice that level two is broken down into spe cific functional areas separated by ar rows These arrows represent a change into a deeper layer of level 2 These deeper layers are only accessible from the previous layer There is only one way into each layer and only one way out If you want to change the functionality of Slide Switch position 3 you must follow the flow of the arrows 1 Se...

Page 35: ...35 C CONFIGURATION ONFIGURATION C CONFIGURATION ONFIGURATION T TREE REE ...

Page 36: ...ER LEVEL 4 Pressing SAVE Key 9 will save the present configuration to permanent memory end the configuration session and put the system into operation mode LEVEL 1 Pressing LEVEL 1 Key 10 will enter LEVEL 1 Keyboard If LEVEL 1 is selected go to page 37 LEVEL 1 Keyboard LEVEL 2 Pressing LEVEL 2 Key 11 will enter LEVEL 2 Keys If LEVEL 2 is se lected go to page 39 LEVEL 2 Keys LEVEL 3 Pressing LEVEL ...

Page 37: ...tch on the bottom row or key 11 If key 12 is off the Function Indicator Sound will be disabled Sirens Independent If key 14 is on then the sirens will act independently of the slide switches That is in operation mode if a siren key is pressed the siren tone will be produced immediately If key 14 is off the sirens in operation mode will require that one of the slide switches be activated before the...

Page 38: ...uration mode at a later date the Push To Talk button on the microphone for the siren system must be on while the SAVE key is pressed to enter configura tion mode as referred to on page 36 The Push to Talk button must be held until you re enter level 1 and turn off key 16 Once this is accomplished you can re lease the Push to Talk button on the mi crophone and proceed with reconfigura tion as norma...

Page 39: ...er LEVEL 2 Slide Switches If Slide Switches is selected go to page 40 Level 2 Slide Switches Output Keys Pressing Output Key Key 14 will enter LEVEL 2 Output Keys If Output Keys is selected go to page 42 Level 2 Out put Keys Siren Disable Pressing Siren Disable Key 15 will enter LEVEL 2 Siren Disable If Siren Disable is selected go to page 44 Level 2 Siren Disable Key 11 Pressing Key 11 Key 16 wil...

Page 40: ...ions If Slide 1 is selected go to Level 2 Slide Switch Function page 41 to reconfigure Slide Switch 1 Slide 2 Press Slide 2 to reconfigure how Slide Switch position 2 functions If Slide 2 is selected go to Level 2 Slide Switch Function page 41 to reconfigure Slide Switch 2 Slide 3 Press Slide 3 to reconfigure how Slide Switch position 3 functions If Slide 3 is selected go to Level 2 Slide Switch F...

Page 41: ...ove Key 11 If you wish Key 11 to activate with the slide switch position being reconfig ured just turn on Key 11 If you don t turn Key 11 off Outputs 1 2 3 Any combination of Outputs 1 2 and or 3 can be configured to activate with the Slide Switch position being recon figured Simply turn on or turn off the desired Output Keys as labeled above Horn Ring Transfer The Horn Ring Transfer can be config...

Page 42: ...utput 5 key 5 functions If Output 5 is selected go to Level 2 Output Func tion page 43 to reconfigure Output 5 Output 6 Press Output 6 to reconfigure how Output 6 key 6 functions If Output 6 is selected go to Level 2 Output Func tion page 43 to reconfigure Output 6 Output 7 Press Output 7 to reconfigure how Output 7 key 7 functions If Output 7 is selected go to Level 2 Output Func tion page 43 to ...

Page 43: ...configuring to act as a Momentary Switch 8 Second Timer Select 8 Second Timer Key 14 if you want the Outputs you are configur ing to automatically turn itself off after 8 seconds Security Timer Select Security Timer Key 15 if you want the Outputs you are configuring to require security operation to turn on and automatically turn itself off after 8 sec onds When operating the security timer re quir...

Page 44: ...IL YELP MAN A H Turn on the key to enable one of the above tones key Turn off the key to disable one of the above tones key H L or PRIORITY Key 14 can be configured to activate either the High Low tone or the Priority tone or neither Turn on key 14 if you want High Low to activate on key 14 Turn on key 6 if you want PRIORITY to activate on key 14 Turn both off if you want neither to be activated b...

Page 45: ...a common mic relay or operate the horn ring transfer relay Please Note Horn Ring Transfer func tion is already configured with the Ready for the Road Package Turn on key 10 to configure Key 11 as an external relay activator Turn on key 11 to configure Key 11 to control the Horn Ring Transfer Always leave the Slide Switch OFF while reconfiguring C CONFIGURATION ONFIGURATION L LEVEL EVEL 2 2 K KEYPA...

Page 46: ...return to MAIN MENU page 36 Turn on the keys you want to turn on automatically when the system is pow ered up Remember only one siren or the RAD key can be selected at a time If no sirens or RAD is selected the sys tem will power up in stand by Note If the sirens are configured to be inde pendent of the slide switch make sure no sirens are selected on power up Always leave the Slide Switch OFF whi...

Page 47: ...is the tone that will be produced when you have a less urgent tone such as wail already active the horn is transferred and you press the horn If the tone cannot transfer to a more ur gent tone the Air Horn will momentarily sound Activate key 13 if you want YELP to be this tone Activate key 14 if you want PRIORITY No Siren Active Tone The no siren active tone is the tone that will be produced when ...

Page 48: ...rk blue PU purple DG dark green RD red GN green SR silver GY gray TN tan LB light blue WH white LG light green YE yellow Note On dual color notation the first color is for the wire and the second color is for the tracer stripe Format Main wire color Tracer stripe color S SCHEMATICS CHEMATICS In line fuse 10 AMP located beneath glove box provided to protect ignition signal circuit ...

Page 49: ...49 S SCHEMATICS CHEMATICS F FORD ORD E ENGINE NGINE C COMPARTMENT OMPARTMENT F FUSE USE P PANEL ANEL ...

Page 50: ...S SCHEMATICS CHEMATICS P POWER OWER C CONNECTION ONNECTION P PLACEMENT LACEMENT ...

Page 51: ...116 Pin Gauge Color Function 4 10 LG Fused Power Fuse 1 117 6 10 TN YE Ignition Power Fuse 1 111 7 12 PK Fused Power Fuse 1 112 9 10 TN Fused Power Fuse 1 116 11 10 RD LB Fused Power Fuse 1 114 Pin Gauge Color Function 1 10 RD WH Fused Power Fuse 1 118 4 16 PK Ignition Signal Fuse 10 Amp Inline 7 10 RD WH Fused Power Fuse F1 118 12 10 RD WH Fused Power Fuse 1 118 Pin Gauge Color Function 1 10 PK I...

Page 52: ...S SCHEMATICS CHEMATICS P POWER OWER C CIRCUIT IRCUIT P PLACEMENT LACEMENT ...

Page 53: ...53 S SCHEMATICS CHEMATICS P POWER OWER C CIRCUIT IRCUIT P PLACEMENT LACEMENT ...

Page 54: ...S SCHEMATICS CHEMATICS S SPARE PARE C CIRCUIT IRCUIT P PLACEMENT LACEMENT ...

Page 55: ...55 S SCHEMATICS CHEMATICS S SPARE PARE C CIRCUIT IRCUIT P PLACEMENT LACEMENT ...

Page 56: ...S SCHEMATICS CHEMATICS G GROUND ROUND C CIRCUIT IRCUIT P PLACEMENT LACEMENT ...

Page 57: ...57 S SCHEMATICS CHEMATICS G GROUND ROUND C CIRCUIT IRCUIT P PLACEMENT LACEMENT ...

Page 58: ...S SCHEMATICS CHEMATICS S STROBE TROBE P POWER OWER S SUPPLY UPPLY ...

Page 59: ... strobe power supply is a high voltage device Do not touch or remove the strobe lamp assembly while unit is in operation Wait at least 10 minutes after shutting off power before continuing diagnostic Failure to follow these instruc tions may result in personal injury 2006 6W7J 15A599 2007 7W7T 15A599 ...

Page 60: ...S SCHEMATICS CHEMATICS A ALTERNATING LTERNATING H HEADLIGHT EADLIGHT F FLASHER LASHER ...

Page 61: ...61 S SCHEMATICS CHEMATICS H HORN ORN R RING ING T TRANSFER RANSFER ...

Page 62: ...on 2 5 Outputs 1 4 7 YE LG Horn Ring Transfer 8 RD BK Speaker Out 100W 9 PK LG Speaker Out 58W 13 WH PU Siren Amp Power 6 DB Horn Ring In 12 BR Speaker Common Pin Color Function 14 17 Outputs 5 8 19 OR RD Radio in 21 BN OR Common Mic 24 BK System Ground 18 PK LG Radio in ...

Page 63: ...63 S SCHEMATICS CHEMATICS G GLOVE LOVE B BOX OX PDB PDB ...

Page 64: ...S SCHEMATICS CHEMATICS T TRUNK RUNK PDB PDB ...

Page 65: ...65 ...

Page 66: ...s guide Switches and gauges should not be installed in the driver or passenger knee impact areas All Ford gauges lights and switches must be inspected for correct operation after instrument panel work is performed All wiring relocated or removed while working behind the instrument panel must be secured properly to prevent chafing squeaks and rattles Provide adequate retention for wiring harnesses ...

Page 67: ... e r h o o d u n d e r b o d y applications Ford Specification ESB M1L123 A GXL can be used as an alternate wire Ford Specification ESB M7L85B as long as the concentricity specifications are met To provide a water resistant seal in conjunction with crimp connectors a Duraseal crimp connector is recommended since it is designed to account for outside wire diameter that is smaller than the present S...

Page 68: ... tubing see figure Quality electrical tape can be used inside the vehicle but is not recommended for an outside environment Be sure that the new wire is not a lesser gauge than its original mating wire Recommended splicing method 3 Install heat shrink tubing 4 Twist wires together Note Use resin core mildly activated RMA solder Do not use acid core solder 1 Disconnect the battery 2 Strip wires to ...

Page 69: ...eat the repaired area until adhesive flows out of both ends of heat shrink tubing 7 Evenly position heat shrink tubing over wire repair G GENERAL ENERAL G GUIDELINES UIDELINES Ford Part Number Part Name Class E6FZ 14488 A BUTT CONNECTOR GAUGE 18 22 COLOR RED C E6FZ 14488 B BUTT CONNECTOR GAUGE 14 16 COLOR BLUE C E6FZ 14488 C BUTT CONNECTOR GAUGE 10 12 COLOR YELLOW C ...

Page 70: ... r e a s e d connectors important for long term durability Make sure that drip loops or other means are provided to prevent water leakage into the vehicle through wiring assemblies that pass through the dash panel Use greased or sealed connectors in floor pan troughs which are subject to moisture coming through the carpeting Use XLPE insulation for uncovered runs that exceed 305 mm 12 inches Elect...

Page 71: ...rable tape provides against cut through and abrasion commonly found in underhood applications Polyken 267 is a substitute tape that may be used in lower temperature areas of the engine compartment apron area Convolute Use convolute for all underhood underbody applications or when increased temperature abrasion or pinch resistance is required Convoluted tubing comes in different diameters and mater...

Page 72: ...N NOTES OTES ...

Page 73: ...es not need to be re moved only disabled by removing fuses 111 112 113 114 115 116 117 and 118 in the engine compartment All strobe bulbs need to be disconnected from the strobe power supply The Visibility Package contains two rear parcel shelf mounted LED lights and a rear communica tions service tray mounted strobe power unit which should be removed R REMOVAL EMOVAL OF OF P POLICE OLICE P PACKAG...

Page 74: ...C CONFIGURATION ONFIGURATION W WORK ORKS SHEET HEET ...

Page 75: ...75 C CONFIGURATION ONFIGURATION R RELAY ELAY A ASSIGNMENT SSIGNMENT W WORKSHEET ORKSHEET ...

Page 76: ...istance While certain components may be sourced through recognized vendors those vendors are not Ford Product Warranty Service Centers Crown North America Technical Assistance Customer Service and Sales 1 866 402 6838 www crown na com Assistance with Ford equipment not installed by Crown Ford Fleet Technical Assistance 1 800 34 FLEET www fleet ford com www cvpi com To obtain additional booklets Co...

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