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Ford 2006 Transit, Owner'S Handbook Manual

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Ford 2006 Transit Owner'S Handbook Manual Download Page 110

FUSE BOX LOCATIONS

A

B

C

D

E70864

Pre-fuse box

A

Standard relay box

B

Passenger compartment
junction box

C

Engine compartment
junction box

D

Pre-fuse box

E70866

The pre-fuse box is located inside the
pedestal of the driver's seat.

Standard relay box

E70869

E70868

The standard relay box is located
behind the glove box.

To access the standard relay box:

•

Open the glove box.

•

Press the sides inwards and allow
the glove box to pivot
downwards.

108

Fuses

Summary of Contents for 2006 Transit

Page 1: ...Feel the difference FordTransit Owner s handbook...

Page 2: ...ved to change specifications design or equipment at any time without notice and without incurring any obligations This publication or part thereof may not be reproduced nor translated without our appr...

Page 3: ...rinciple of operation 25 Arming the alarm 26 Disarming the alarm 26 Wipers and washers Windscreen wipers 27 Windscreen washers 28 Rear window wiper and washers 29 Checking the wiper blades 29 Changing...

Page 4: ...lder 82 Starting the engine Starting a petrol engine 84 Starting a diesel engine 84 Switching off the engine 85 Fuel and refuelling Safety precautions 86 Fuel quality Petrol 86 Fuel quality Diesel 86...

Page 5: ...20 Towing the vehicle on four wheels 120 Towing the vehicle on four wheels AWD 121 Maintenance General information 122 Opening and closing the bonnet 123 Engine compartment overview 2 3L Duratec HE MI...

Page 6: ...gine number 2 3L Duratec HE MI4 157 Engine number 2 2L Duratorq TDCi Puma Diesel 158 Engine number 2 4L Duratorq TDCi Puma Diesel 158 Technical specific ations Technical specifications 159 Telephone G...

Page 7: ...andbook WARNING You risk death or serious injury to yourself and others if you do not follow the instructions highlighted by the warning symbol CAUTION You risk damaging your vehicle if you do not fol...

Page 8: ...QUICK START Instrument panel overview LHD E70781 A B C D R S T P Q E F G I J H K L M N O 6 Quick start...

Page 9: ...Multifunction lever See Direction indicators page 34 See Lighting control page 31 C Instrument cluster See Gauges page 49 D Clock E Hazard warning flasher switch See Hazard warning flashers page 34 F...

Page 10: ...trols See Climate control page 64 M Gear lever See Manual transmission page 90 N Stability control ESP switch See Stability control page 94 O Wiper lever See Wipers and washers page 27 P Ignition swit...

Page 11: ...E71334 B A C E G F D Tachometer A Engine coolant temperature gauge B Fuel gauge C Speedometer D Tripmeter reset button E Odometer tripmeter clock distance to empty and door open warning indicator F Cl...

Page 12: ...series instrument cluster E73043 B A C E F D Tachometer A Engine coolant temperature gauge B Fuel gauge C Speedometer D Information message warning lamp E Information display See Information displays...

Page 13: ...through the menu E73266 Press the SET and RESET button to select a sub menu or the item that you want to adjust See Information displays page 56 Warning lamps and indicators Brake pad wear warning la...

Page 14: ...arning lamps and indicators page 52 Locking and unlocking Rear doors E71287 C A B Unlock or open A Lock B White visible door locked C Sliding door E71289 D A B C C Van and Kombi A Bus B Lock C Unlock...

Page 15: ...onfigured to operate in one of three different lock operation combinations See Locking and unlocking page 19 Auxiliary power sockets E69125 CAUTION If you use the auxiliary power socket when the engin...

Page 16: ...trained technicians Keep the areas in front of the airbags free from obstruction Do not affix anything to or over the airbag covers Do not poke sharp objects into areas where airbags are fitted This c...

Page 17: ...oy The airbags will inflate within a few thousandths of a second and deflate on contact with the occupants thus providing protection for the head and rib areas During minor lateral collisions overturn...

Page 18: ...E68584 E68585 E68586 WARNING Insert the tongue into the buckle until you hear a distinct click You have not fastened the seat belt properly if you do not hear a click Pull the seat belt out steadily I...

Page 19: ...PREGNANCY E68587 WARNING Position the seat belt correctly for your safety and that of your unborn child Do not use only the lap strap or the shoulder strap Position the lap strap comfortably across y...

Page 20: ...t be able to use your remote control You can lock and unlock the doors with the key Note You could unlock the doors if you press the buttons on the remote control unintentionally The operating range b...

Page 21: ...a door is still open you will hear a short tone from the horn and the locks will cycle The door locks will return to their previous state If you have double locked the doors successfully the direction...

Page 22: ...ck B Cargo unlock C Press the lock button once Double locking the doors with the remote control Press the lock button twice Locking and unlocking the doors with the handles Front doors E71286 B C A Wh...

Page 23: ...A B Unlock or open A Lock B White mark C If you see the white mark the door is locked Sliding door E71289 D A B C C Van and Kombi A Bus B Lock C Unlock D Double rear doors E71290 A B Outside A Inside...

Page 24: ...ot open a door within 45 seconds of unlocking the doors with the remote control The door locks and the alarm will return to their previous state One stage unlocking Note The direction indicators will...

Page 25: ...e within three seconds Chassis Cab You will unlock the rear doors or tailgate and the sliding door if you press the cargo unlock button once Zone re locking The locks on Van Bus and Kombi are split in...

Page 26: ...is armed automatically five seconds after you have switched the ignition off The indicator in the instrument cluster will flash to confirm that the system is operating DISARMING THE ENGINE IMMOBILISER...

Page 27: ...art the engine with an incorrectly coded key removes the audio unit disconnects the trailer electrical connector if it was connected at the time the alarm was armed Vehicles with a category one alarm...

Page 28: ...ng Note Do not fully arm the alarm if someone is inside the vehicle Lock the doors with the remote control or double lock the doors with the key or the remote control See Locking and unlocking page 19...

Page 29: ...ipe D Intermittent wipe E71013 B C A Long wipe interval A Intermittent wipe B Short wipe interval C Autowipers E71014 B CAUTIONS Do not switch autowipers on in dry weather conditions The rain sensor i...

Page 30: ...reen is wet or dry The rain sensor will then continuously measure the amount of water on the windscreen and adjust the speed of the wipers automatically If you switch the ignition on with autowipers a...

Page 31: ...ear window wiper will operate automatically when you select reverse gear if the wiper lever is in position A B C or D Rear window washer E71018 WARNING Do not operate the rear window washer for more t...

Page 32: ...ition the wiper blade at a right angle to the wiper arm 1 3 Press the retaining clip in the direction of the arrow 2 4 Disengage the wiper blade from the arm 3 5 Move the blade sideways 4 6 Pull the b...

Page 33: ...lamps First switch off the ignition Both sides Push the lighting control inwards and turn it to position F Single side E77368 A B Right hand side A Left hand side B Main and dipped beam E71095 Pull t...

Page 34: ...home safe lights can be cancelled by either pulling the direction indicator lever towards the steering wheel again or by turning the ignition switch ON AUTOLAMPS E73840 A Note If you have switched aut...

Page 35: ...se the rear fog lamps when it is raining or snowing Note You cannot switch the rear fog lamps on if you have switched autolamps on HEADLAMP LEVELLING A B Without headlamp levelling A With headlamp lev...

Page 36: ...fully loaded HAZARD WARNING FLASHERS E71322 DIRECTION INDICATORS E71098 Note Tap the lever up or down to make the direction indicators flash only three times INTERIOR LAMPS Courtesy lamps Vehicles wit...

Page 37: ...or open a door or the tailgate If you leave a door open it will go off automatically after a short time to prevent the vehicle battery from discharging To switch it back on switch the ignition on for...

Page 38: ...pecification See Bulb specification chart page 44 Note We recommended that you ask your dealer to change the bulbs if your vehicle is fitted with air conditioning Some bulbs are difficult to access No...

Page 39: ...e the clip and remove the bulb Side lamps E71060 2 3 4 1 1 Remove the headlamp 2 Remove the cover 3 Remove the bulb and the bulb holder 4 Remove the bulb Front direction indicators E71061 3 2 1 1 Remo...

Page 40: ...b holder anti clockwise and remove it Side repeaters E71063 1 3 2 1 Carefully remove the side repeater 2 Hold the bulb holder turn the housing anti clockwise and remove it 3 Remove the bulb E71064 1 2...

Page 41: ...rame E75022 1 2 3 1 Disconnect the electrical connector 2 Turn the bulb holder anti clockwise and remove it 3 Remove the bulb Jumbo van E71065 1 2 1 Turn the lens in either direction and remove it 2 R...

Page 42: ...bulb into the bulb holder turn it anti clockwise and remove it Chassis cab and Flatbed truck E71068 2 1 3 E71069 E D C B A Direction indicator A Brake lamp B Tail lamp C Reversing lamp D Fog lamp E 1...

Page 43: ...move it Central brake lamp E71071 1 2 3 1 Remove the screws 2 Remove the lamp 3 Remove the bulb Roof position lamps E71073 1 2 3 1 Remove the screws 2 Remove the lens 3 Gently press the bulb into the...

Page 44: ...uck E71076 1 2 1 Remove the lens 2 Gently press the bulb into the bulb holder turn it anti clockwise and remove it Front interior lamps Vehicles without interior sensors E71077 1 2 1 Carefully prise o...

Page 45: ...ens 3 Remove the bulb Rear interior lamps E71078 1 2 1 Carefully prise out the lamp 2 Remove the bulb Front reading lamps E73938 1 2 E73939 3 1 Carefully prise out the lamp 2 Turn the bulb holder anti...

Page 46: ...s Bulb 55 60 Headlamp main and dipped beam 5 Side lamp 21 Front direction indicator 55 H11 Front fog lamp 5 Side repeater 21 5 Side repeater 3 Side marker lamp 5 21 Tail and brake lamp 10 Tail lamp Ch...

Page 47: ...e lamp Flatbed Truck 16 Central brake lamp 4 Roof marker lamp 5 Number plate lamp Vehicles with double rear doors 10 Number plate lamp Except vehicles with double rear doors 10 Interior lamp 10 Readin...

Page 48: ...s it again to stop the window EXTERIOR MIRRORS E71273 A Convex mirror A WARNING Do not over estimate the distance of the objects that you see in the convex mirrors Objects seen in convex mirrors will...

Page 49: ...EXTERIOR MIRRORS E71280 B C A Left hand mirror A Off B Right hand mirror C E71281 The electric exterior mirrors are fitted with a heating element that will defrost or demist the mirror glass See Clima...

Page 50: ...e window open REAR QUARTER WINDOWS E66498 Pull the lever outwards to open the window Press the lever in the middle to engage it in its catch Pull the lever in the middle to close the window Push it ba...

Page 51: ...GAUGES Low series instrument cluster E71334 B A C E G F D Tachometer A Engine coolant temperature gauge B Fuel gauge C Speedometer D Tripmeter reset button E 49 Instruments...

Page 52: ...clock distance to empty and door open warning indicator F Clock set button G High series instrument cluster E73043 B A C E F D Tachometer A Engine coolant temperature gauge B Fuel gauge C Speedometer...

Page 53: ...overheating Stop the engine switch the ignition off and determine the cause once the engine has cooled down See Engine coolant check page 129 See Reduced engine performance page 105 Fuel gauge The arr...

Page 54: ...the system is operational ABS warning lamp Airbag warning lamp Brake pad wear warning lamp Brake system warning lamp Cruise control indicator Engine warning lamp Ignition warning lamp Low fuel level w...

Page 55: ...The direction indicator will flash when you use the direction indicators A sudden increase in the rate of flashing warns of a failed bulb Door open warning lamp The door open warning lamp will come o...

Page 56: ...hen you switch the headlamp main beam on It will flash when you use the headlamp flasher Message indicator lamp The message indicator lamp will come on when a new message is stored in the message cent...

Page 57: ...tch off automatically The ESP and traction control warning lamp will flash when either system is operating If it does not flash or it comes on when you are driving this indicates a malfunction Have th...

Page 58: ...r on the steering column The message centre also provides warning messages about faults or system malfunctions See Information messages page 58 Main menu Overview of the main menu displays 15 04 15 0...

Page 59: ...pmeter 4 7 trip 15 04 000039 km 15 0 C E73984 Press the SET and RESET button for at least 2 seconds to reset Distance to empty E73985 4 7 trip DISTANCE TO EMPTY 200 km 000039 km Note Changes in drivin...

Page 60: ...t the road is free of hazards caused by inclement weather A warning chime will sound in the following conditions 4 C or lower frost warning 0 C or lower danger of icy roads INFORMATION MESSAGES Warnin...

Page 61: ...icians red WATER DETECTED IN FUEL Outside temperature is below 0 C red LOW OUTSIDE TEMPERATURE Outside temperature is below 4 C amber LOW OUTSIDE TEMPERATURE Have your vehicle checked by properly trai...

Page 62: ...ice is due SERVICE OIL SOON xx DAYS Service oil reset is in progress SERVICE OIL RESET IN PROG Service oil reset is complete SERVICE OIL RESET COMPLETE Alarm clock is ringing See Personalised settings...

Page 63: ...E73989 4 7 trip 000039 km The following sub menus are available in the your settings menu Language Clock setting Alarm setting Time format Units of measure Message chimes Language setting LANGUAGE ENG...

Page 64: ...e alarm on or off Alarm activated E74287 4 7 trip 000039 km 15 04 15 0 C E74387 4 7 trip ALARM RESET TO STOP 000039 km Press SET and RESET to turn off Time format TIME FORMAT 24 h E73995 4 7 trip 0000...

Page 65: ...Press SET and RESET to toggle the chimes on and off Your Settings Exit E73996 YOUR SETTINGS EXIT Press SET and RESET to exit 63 Information displays...

Page 66: ...ly when the temperature is above 4 C Note If you use the air conditioning the fuel consumption of your vehicle will be higher Air is directed through the evaporator where it is cooled Humidity is extr...

Page 67: ...ONTROL Air distribution control E65965 A C B Face level A Footwell B Windscreen C You can set the air distribution control to any position between the symbols A small amount of air is always directed...

Page 68: ...demisting the windscreen quickly E65969 Close all of the air vents for maximum airflow to the windscreen If necessary switch the heated windows on See Heated windows and mirrors page 68 Heating the i...

Page 69: ...the air conditioning is operating Cooling with outside air E65973 Switch the air conditioning on Cooling the interior quickly E65974 Switch the air conditioning on Defrosting and demisting the windsc...

Page 70: ...INDOWS AND MIRRORS Heated windows Note The heated windows operate only when the engine is running Use the heated windows to defrost or demist the windscreen or rear window Heated windscreen E71345 Pre...

Page 71: ...circumstances Re set the clock time Note The programmable fuel fired heater will shut down in the event of a malfunction Have the system checked by an expert Observe the following information Switch...

Page 72: ...e the following settings Set the vehicle heater temperature control to maximum Turn the blower switch to position one Switch on the recirculated air before turning the ignition off Wait at least five...

Page 73: ...ymbol appears and the heating time flashes Press buttons B and D to adjust the heating duration After setting the heating duration press button A The display will show the clock time with the colon fl...

Page 74: ...activated pre set start time and will stay on for the programmed duration The display will light up and show the remaining heating duration and the heating symbol You can program up to three differen...

Page 75: ...rt times A C E71352 Press button A repeatedly until the symbol 1 2 or 3 for the desired pre set time is displayed Press button C The ON symbol will appear in the display To deactivate a pre set time p...

Page 76: ...an 30 degrees adjust the head restraint so that the top of it is level with the top of your head keep sufficient distance between yourself and the steering wheel We recommend a minimum of 254 millimet...

Page 77: ...er to make sure that it is fully engaged in its catch CAUTION Do not move the front seats too close to the instrument panel The front nine catch positions are only to provide access to the vehicle bat...

Page 78: ...66534 Turn the wheel underneath the armrest REAR SEATS WARNINGS Do not use the bench seats as a bed when the vehicle is moving Make sure that the seats and the seatbacks are secure and fully engaged i...

Page 79: ...eturn the seatback to its upright position 1 Pull the release straps down and hold them there 2 Push the seatback to the upright position Removing the bench seats E68611 2 1 E68612 WARNINGS Plug the b...

Page 80: ...E66539 Adjusting the head restraint WARNING Raise rear head restraint when the rear seat is occupied by a passenger or a child restraint Adjust the head restraint so that the top of it is level with t...

Page 81: ...button Press and hold the clock set button for more than one second to toggle between 12 and 24 hour format Vehicles with high series instrument cluster With a Ford audio navigation system or audio u...

Page 82: ...ar lighter It will pop out automatically CAUTION If you use the cigar lighter socket when the engine is not running the battery may discharge You can use the cigar lighter socket to power 12 volt appl...

Page 83: ...uxiliary power socket to power 12 volt appliances that have a maximum current rating of 20 Amperes Use only Ford accessory connectors or connectors specified for use with SAE standard sockets CUP HOLD...

Page 84: ...love box as a filing cabinet STORAGE COMPARTMENTS Overhead storage compartment E69133 WARNING Do not place heavy objects in the overhead storage compartment Front storage compartment E77061 BOTTLE HOL...

Page 85: ...WARNING Do not place glass objects in the bottle holder 83 Convenience features...

Page 86: ...ress the accelerator pedal between to of its travel and try again Flooded engine Fully depress the clutch pedal Slowly press the accelerator pedal to the floor hold it in this position and start the e...

Page 87: ...is running at high speed If you do the turbocharger will continue running after the engine oil pressure has dropped to zero This will lead to premature turbocharger bearing wear Release the accelerato...

Page 88: ...ication defined by EN 228 or equivalent FUEL QUALITY DIESEL Note We recommend that you use only high quality fuel without additives or other engine treatments WARNING Do not mix diesel with oil petrol...

Page 89: ...correct fuel This could damage the engine Have the system checked by a properly trained technician immediately FUEL CONSUMPTION The CO2 and fuel consumption figures are derived from laboratory tests a...

Page 90: ...38 2 7 5 37 7 6 4 44 1 6 5 43 5 9 1 31 0 9 2 30 7 Kombi 2 2L DuraTorq TDCi 62 5kW 85 PS Axle ratio 4 23 195 198 7 4 38 2 7 5 37 7 6 4 44 1 6 5 43 5 9 1 31 0 9 2 30 7 Kombi 2 2L DuraTorq TDCi 81kW 110...

Page 91: ...38 7 10 4 27 2 10 6 26 7 Kombi 2 4L DuraTorq TDCi 85kW 115 PS Axle ratio 3 73 6 speed manual transmission 247 254 9 4 30 2 9 6 29 3 7 7 36 7 7 9 35 8 12 2 23 2 12 6 22 4 Kombi 2 4L DuraTorq TDCi 85kW...

Page 92: ...ntionally and this could cause damage to the transmission Note Fully depress the clutch pedal and wait for three seconds before you select reverse gear Vehicles with a 5 speed transmission Selecting r...

Page 93: ...hanical and will automatically provide driving torque to the front wheels when road conditions become slippery with rain snow or ice etc When AWD is no longer required the system automatically disenga...

Page 94: ...educed braking efficiency Dab the brake pedal when driving from a car wash to remove the film of water ABS WARNING The ABS does not relieve you of your responsibility to drive with due care and attent...

Page 95: ...the release button when you apply the parking brake 1 Press the brake pedal firmly 2 Pull the parking brake lever upwards to its fullest extent Parking on a hill If you have to park facing uphill sele...

Page 96: ...e This improves your ability to pull away on slippery roads or loose surfaces and improves comfort by limiting wheel spin in hairpin bends Stability control ESP warning lamp The ESP warning lamp will...

Page 97: ...d the ESP switch for one second The ESP warning lamp and the OFF lamp in the switch will come on If you switch the ESP off the system will reactivate temporarily if the brakes are applied during a veh...

Page 98: ...is operational when you switch the ignition on The traction control indicator will flash when the system is operating Slowly accelerate until the spinning wheel regains its traction The traction cont...

Page 99: ...The parking aid may emit false tones if it detects a signal using the same frequency as the sensors or if the vehicle is fully laden Note The outer sensors may detect the side walls of a garage If the...

Page 100: ...sing the distance accelerates the intermittent tone A continuous tone will start at a distance of less than 40 centimetres Note If a high pitch tone is heard for three seconds this indicates a malfunc...

Page 101: ...ess the SET switch or the SET switch to store and maintain your current speed The cruise control indicator will come on Changing the set speed WARNING When you are going downhill your speed may increa...

Page 102: ...ain the speed that you previously set Resuming the set speed E75453 Press the RES switch The cruise control indicator will come on and the system will attempt to resume the speed that you previously s...

Page 103: ...prevents you from driving faster than a programmed speed See the label on the driver side sun visor for further information Vehicles with a diesel engine You can have the maximum speed of your vehicle...

Page 104: ...r forward as possible within the luggage or loadspace Do not drive with the tailgate or rear door open Exhaust fumes may enter the vehicle Do not exceed the maximum front and rear axle loads for your...

Page 105: ...fitting a roof rack CAUTIONS Do not exceed the maximum axle load for your vehicle See Vehicle identification page 157 Do not exceed the maximum permissible roof load of 150 kilogrammes including the r...

Page 106: ...e found on the manufacturers data plate on the tow bar The stability of the vehicle to trailer combination is very much dependant on the quality of the trailer The maximum vehicle and trailer weights...

Page 107: ...without damage to the engine The engine will continue to operate with limited power The distance you can travel depends on ambient temperature vehicle load and terrain If the needle moves to the uppe...

Page 108: ...the driver s side door bin WARNING TRIANGLE You will find a space for storing a warning triangle in driver side door bin EMERGENCY EXIT WARNING Make sure that the roof rack and its load do not obstru...

Page 109: ...NING Do not reset the fuel cut off switch if you see or smell fuel Switch the ignition off Check the fuel system for leaks Press the top of the cut off switch to reset Switch the ignition on and after...

Page 110: ...nt junction box D Pre fuse box E70866 The pre fuse box is located inside the pedestal of the driver s seat Standard relay box E70869 E70868 The standard relay box is located behind the glove box To ac...

Page 111: ...nction box E70867 The engine junction box is located in the engine compartment on the right hand side CHANGING A FUSE WARNINGS Do not modify the electrical system of your vehicle in any way Have repai...

Page 112: ...ts protected Colour Ampere rating Fuse Starter motor and alternator grey 350 1 Passenger junction box power supply start relevant yellow 60 2 Engine junction box power supply non start relevant blue 1...

Page 113: ...nt yellow 60 7 Customer connection point yellow 60 8 Customer connection point yellow 60 9 Customer connection point yellow 60 10 Circuits switched Relay Battery disconnect switch R1 Engine junction b...

Page 114: ...KL15 3 yellow 60 16 Starter enable pink 30 17 Ignition feed KL15 to Passenger junc tion box green 40 18 Not used 19 ABS ESP steering angle sensor YAW sensor supply KL30 red 10 20 ABS and ESP valves a...

Page 115: ...blue 15 28 Petrol Water in fuel sensor Diesel only power supply relay coils tan 5 29 Sonic purge valve injector valves Petrol only red 10 30 Vehicle speed sensor tan 5 31 Vaporiser glow plug yellow 2...

Page 116: ...ion run key sense tan 5 37 Circuits switched Relay Glow plugs R2 Not used R3 Starter enable R4 Power feed KL15 4 R5 Power feed KL15 3 R6 Vaporiser glow plug R7 Diesel Fuel pump R7 Petrol Powetrain con...

Page 117: ...window wiper yellow 20 38 Front and rear air conditioning control red 10 39 Relay coils supply tan 5 40 Tachograph tan 5 41 Headlamp levelling master light switch KL15 tan 5 42 Heated front seats yell...

Page 118: ...ight hand side red 10 53 Pre fuse for dipped beam main beam daytime running lamps tachograph fuel fired booster heater blower pink 30 54 Heater blower motor green 40 55 Power windows yellow 20 56 Rear...

Page 119: ...if Cat 1 alarm is fitted R17 Heated rear window right hand side if Cat 1 alarm is fitted R18 Power feed KL15 2 R19 Reserved for special vehicle operation use R20 Power feed KL15 1 R21 Heated windscree...

Page 120: ...al demand sensor grey 2 64 Brake lamp switch blue 15 65 Instrument cluster PATS supply tachograph instrument panel switch illumination tan 5 66 Wiper stalk switch red 10 67 Restraints control module r...

Page 121: ...ide lamps right hand side tan 5 75 Side lamps left hand side brown 7 5 76 Ignition switch supply battery discon nect switch coils supply tan 5 77 Central locking blue 15 78 Number plate lamp side mark...

Page 122: ...rvo and the power steering pump do not operate unless the engine is running Press the brake pedal harder and allow for increased stopping distances and heavier steering CAUTIONS Too much tension in th...

Page 123: ...ion indicators and brake lamps will not work if you do not The brake servo and the power steering pump do not operate unless the engine is running Press the brake pedal harder and allow for increased...

Page 124: ...fter you have switched the ignition on or when the engine is running The system operates at high voltage Keep your hands and clothing clear of the engine cooling fan Under certain conditions the fan m...

Page 125: ...2 Raise the bonnet slightly 3 Turn the key fully clockwise 4 Open the bonnet E72109 Support the bonnet with the strut Closing the bonnet Note Make sure that the bonnet is closed properly Lower the bo...

Page 126: ...eck page 130 B Engine oil filler cap 1 See Engine oil check page 128 C Battery positive connection for connecting booster cables See Using booster cables page 136 D Engine coolant reservoir See Engine...

Page 127: ...The filler caps and the engine oil dipstick are coloured for easy identification ENGINE COMPARTMENT OVERVIEW 2 2L DURATORQ TDCI PUMA DIESEL A B C D G H I J F E E70605 Brake and clutch fluid reservoir...

Page 128: ...page 131 F Engine junction box See Changing a fuse page 109 G Battery positive connection for connecting booster cables See Using booster cables page 136 H Engine oil dipstick 1 See Engine oil check p...

Page 129: ...r cap 1 See Engine oil check page 128 C Fuel filter water trap See Draining the fuel filter water trap page 131 D Engine coolant reservoir See Engine coolant check page 129 E Washer fluid reservoir Se...

Page 130: ...hecking the oil level E71362 A B MIN A MAX B Note Check the oil level before starting the engine Note Make sure that your vehicle is on level ground Note Oil expands when it is hot The level may there...

Page 131: ...DuraTorq TDCi Replace the oil filler cap Turn it until you hear a click ENGINE COOLANT CHECK Checking the coolant level E71365 CAUTION Make sure that the coolant level is between the MIN and the MAX...

Page 132: ...D CLUTCH FLUID CHECK E71364 WARNING Do not allow brake fluid to touch your skin or eyes If this happens rinse the affected areas immediately with plenty of water and contact your doctor The brake and...

Page 133: ...s Note Only add fuel that meets the Ford specification See Fuel and refuelling page 86 E77043 1 2 3 1 Disconnect the electrical connector 2 Attach a suitable hose to the sensor drain and direct the ho...

Page 134: ...d changed by your dealer 2 You can use an alternative SAE 5W 30 engine oil providing it meets the specification defined by WSS M2C913 B Note If you operate your vehicle in temperatures below 20 C you...

Page 135: ...ngine oil with filter 2 2L DuraTorq TDCi 5 9 1 3 Engine oil without filter 2 2L DuraTorq TDCi 6 9 1 5 Engine oil with filter 2 4L DuraTorq TDCi 6 5 1 4 Engine oil without filter 2 4L DuraTorq TDCi 13...

Page 136: ...the headlamps when they are dry Cleaning the rear window CAUTION Do not scrape the inside of the rear window or use abrasives or chemical solvents to clean it Use a clean lint free cloth or a damp cha...

Page 137: ...parently harmless looking substances from the paintwork immediately e g bird droppings tree resins insect remains tar spots road salt and industrial fall out You should repair paintwork damage caused...

Page 138: ...oltage Always use booster cables with insulated clamps and adequate size cable Do not disconnect the battery from the vehicle s electrical system To connect the booster cables E71367 A B D C Flat batt...

Page 139: ...engine block or the engine mount cable D CAUTIONS Do not connect to the negative terminal of the flat battery Make sure that the jump leads are clear of any moving parts To start the engine Run the e...

Page 140: ...tics for approximately 8 km 5 miles after battery reconnection while the engine management system realigns itself with the engine The audio system must be reprogrammed with the keycode BATTERY CONNECT...

Page 141: ...hild on your lap when the vehicle is moving Do not leave unattended children in your vehicle WARNINGS If your vehicle has been involved in an accident have the child restraints checked by properly tra...

Page 142: ...0 0 22 36 kg 15 25 kg 9 18 kg Up to 13 kg Up to 10 kg Booster seat or cushion Booster seat or cushion Child safety seat Baby safety seat Baby safety seat X X X X X Front passenger seat with airbag U 1...

Page 143: ...roved for use in this mass group IU Suitable for universal category ISOFIX child restraints approved for use in this mass group U 1 Suitable for universal category child restraints approved for use in...

Page 144: ...ur child s height Make sure that your children sit in an upright position Secure children that weigh more than 15 kilogrammes but are less than 150 centimetres tall in a booster seat or a booster cush...

Page 145: ...our vehicle is fitted with ISOFIX anchor points that accommodate universally approved ISOFIX child restraints The ISOFIX system comprises two rigid attachment arms on the child restraint that attach t...

Page 146: ...CHILD SAFETY LOCKS E74584 A B On A Off B WARNING You cannot open the doors from the inside if you have put the child safety locks on 144 Child safety...

Page 147: ...Use only approved wheel and tyre sizes Using other sizes could damage the vehicle and will make the National Type Approval invalid The spare wheel is located underneath the rear of the vehicle Single...

Page 148: ...tem or fuel lines The jack wheel brace and jack handle are located in a storage compartment in the front right stepwell 430 series vehicles Hydraulic jack E74102 All except 430 series vehicles Scissor...

Page 149: ...ack under the protrusions at the rear of the sub frame All except 430 series vehicles E70952 Close the flap on the top of the jack storage position The front sub frame rear bolts fit into a recess on...

Page 150: ...spring directly in front of the rear wheel Front wheel drive Bus Van and Kombi 330 and 350 series vehicles Note An additional block is located inside the spare wheel E70954 Open the flap on top of the...

Page 151: ...r the wheel being jacked as possible E70955 Open the flap on the top of the jack Removing a wheel WARNINGS Park your vehicle in such a position that neither the traffic nor you are hindered or endange...

Page 152: ...n have the tyre refitted in the correct direction by a properly trained technician Only use the vehicle jack to change a wheel Never work underneath the vehicle when it is supported only by the jack N...

Page 153: ...he wheel Fitting a wheel WARNING Make sure that there is no lubrication grease or oil on the threads or the interface between wheel studs and nuts Note The wheel nuts of alloy wheels can also be used...

Page 154: ...of the wheel brace into the guide hole and turn clockwise On vehicles with a security bolt re install it by turning clockwise Stow the wheel brace jack and jack handle away TYRE CARE E70415 To make su...

Page 155: ...the vehicle registration documents for use on the front axle If your vehicle is fitted with 215 75 R 16 C tyres fit 195 75 R 16 C M S tyres to the front wheels Inflate the tyres to the maximum pressur...

Page 156: ...in 4 2 61 3 5 51 4 2 61 3 5 51 205 75 R 16 C 300 4 5 65 3 4 49 4 5 65 3 4 49 215 75 R 16 C 330 4 7 69 3 8 55 4 7 69 3 8 55 215 75 R 16 C 350 4 1 59 4 5 65 3 3 48 4 5 65 185 75 R 16 C 430 3 7 54 4 6 6...

Page 157: ...51 4 7 69 3 5 51 215 75 R 16 C 350 Chassis cab and Flatbed truck Rear wheel drive Tyre pressures Full load Normal load Tyre size Variant Rear Front Rear Front bar lbf in bar lbf in bar lbf in bar lbf...

Page 158: ...re size Variant Rear Front Rear Front bar lbf in bar lbf in bar lbf in bar lbf in 4 5 65 4 0 58 4 5 65 4 0 58 195 70 R 15 C 300 4 3 63 3 8 55 4 3 63 3 8 55 205 65 R 16 C 300 4 5 65 3 4 49 4 5 65 3 4 4...

Page 159: ...identification number and maximum weights are shown on a plate located on the lock side of the passenger door aperture at the bottom VEHICLE IDENTIFICATION NUMBER VIN E71369 The vehicle identificatio...

Page 160: ...ENGINE NUMBER 2 2L DURATORQ TDCI PUMA DIESEL E70860 E70861 ENGINE NUMBER 2 4L DURATORQ TDCI PUMA DIESEL E70863 158 Vehicle identification...

Page 161: ...TECHNICAL SPECIFICATIONS Vehicle dimensions Short wheelbase E71261 159 Technical specifications...

Page 162: ...tep Chassis cab and Flatbed truck with flatbed A 4973 195 8 Maximum length with rear step Van and Kombi A 5013 197 4 Maximum length with towing equipment Van and Kombi A 5253 206 8 Maximum length with...

Page 163: ...and Kombi C1 1977 2038 77 8 80 2 Overall height Low roof Chassis cab and Flatbed truck C1 2313 2403 91 1 94 6 Overall height Semi high roof Van and Kombi C2 Overall height Extra high roof C3 2933 115...

Page 164: ...Medium wheelbase E71263 162 Technical specifications...

Page 165: ...tep Chassis cab and Flatbed truck with flatbed A 5340 210 2 Maximum length with rear step Van and Kombi A 5380 211 8 Maximum length with towing equipment Van and Kombi A 5620 221 3 Maximum length with...

Page 166: ...02 2379 90 6 93 7 Overall height Semi high roof Van and Kombi C2 2539 2617 100 103 Overall height Extra high roof Van and Kombi C3 3300 129 9 Wheelbase Van and Kombi D 3504 138 Wheelbase Chassis cab a...

Page 167: ...Long wheelbase E71265 165 Technical specifications...

Page 168: ...Chassis cab and Flatbed truck without flatbed A 6158 242 4 Maximum length without rear step Chassis cab and Flatbed truck with flatbed A 5790 228 Maximum length with rear step Van and Kombi A 6513 25...

Page 169: ...t Low roof Chassis cab and Flatbed truck C1 2306 2377 90 8 93 6 Overall height Semi high roof Van and Kombi C2 2603 2619 102 5 103 1 Overall height Semi high roof Extended Frame Van and Kombi C2 2543...

Page 170: ...ns Van and Kombi E71267 A C B D E F Dimension in mm inches Dimension description Item 1140 44 9 Wheel centre end of towball Standard Frame A 1863 73 3 Wheel centre end of towball Extended Frame A 168...

Page 171: ...tre of towball side member B 832 32 8 Inner side of side member C 334 13 1 Centre of towball centre 1 attachment point D 403 5 15 9 Centre of towball centre 2 attachment point E 473 18 6 Centre of tow...

Page 172: ...C B D E Dimension in mm inches Dimension description Item 1180 46 5 Wheel centre end of towball Standard Frame A 1562 61 5 Wheel centre end of towball Extended Frame A 418 16 5 Centre of towball side...

Page 173: ...mm inches Dimension description Item 836 32 9 Inner side of side member C 238 9 4 Centre of towball centre 1 attachment point D 344 5 13 6 Centre of towball centre 2 attachment point E 171 Technical s...

Page 174: ...turned off the power down delay is preset to 10 minutes The time period can be adjusted to between 0 and 60 minutes This depending on your mobile phone can be achieved by creating a phonebook entry o...

Page 175: ...n also be indicated as an icon Phone Mobile Home Office Fax Making a phone an active phone When using the system for the first time no phone is connected to the system After switching on the ignition...

Page 176: ...e vehicle telephone system Handling of phones A phone can be connected to the vehicle system by using either a cradle connection or a Bluetooth connection On vehicles with a mobile phone cradle up to...

Page 177: ...r more details regarding the current compatibility list Phones with Symbian operating system Note Certain phones require a special file to be installed to enable full phonebook access via Bluetooth Th...

Page 178: ...CE button the MODE button on the remote control is used to activate or switch off the voice control Note You will not be able to use the MODE button to activate the voice control during an incoming or...

Page 179: ...ect digit whilst entering a phone number press the seek down button to erase the last digit A long press will erase the complete string of digits Press and hold 0 to enter a digit Ending a call Calls...

Page 180: ...call a beep will be heard and you will have the option to end the active call and to accept the incoming call Accepting a second incoming call Second incoming calls can be accepted by either pressing...

Page 181: ...he phone to be debonded 5 Press MENU to select the phone which is to be debonded USING THE TELEPHONE TRAVEL PILOT EX This chapter describes the phone functions of the Navigation System TravelPilot EX...

Page 182: ...Select REDIAL 4 Press the PHONE button on the audio unit to dial the phone number Handling an incoming call Accepting an incoming call Incoming calls can be accepted by either pressing the accept but...

Page 183: ...d to the system before they can be made active 1 Press the PHONE button on the audio unit 2 Using the ACTIVE PHONE option in the menu select the active phone from the list using the preset buttons Deb...

Page 184: ...limate control navigation system Note The voice control system is language specific If you require the system to operate in another language please consult your dealer System response As you work thro...

Page 185: ...allow you to control some vehicle features without having to follow the complete command menu These are phone MOBILE NAME 1 DIAL NUMBER DIAL NAME and REDIAL CD player DISC and TRACK climate control TE...

Page 186: ...ISC a TRACK b a Can only be used with a CD changer b Can be used as a shortcut Disc If you have a CD changer you can choose the disc number System answer User says Steps CD CD 1 DISC NUMBER PLEASE DIS...

Page 187: ...tune radio stations by voice control Overview The overview below shows the available voice commands for operating your radio The following lists will give further information about the complete comma...

Page 188: ...it with a name in the directory System answer User says Steps RADIO RADIO 1 STORE NAME STORE NAME 2 NAME PLEASE REPEAT NAME PLEASE name 3 STORING NAME name 4 name STORED Tune name This function allows...

Page 189: ...ectory This function allows you to let the system tell you all of the stored radio stations System answer User says Steps RADIO RADIO 1 PLAY DIRECTORY PLAY DIRECTORY 2 Delete directory This function a...

Page 190: ...overview below shows the available voice commands of the phone system The following lists will give further information about the complete command menu PHONE HELP MOBILE NAME a b DIAL NUMBER a DIAL NA...

Page 191: ...ONE 1 STORE NAME STORE NAME 2 NAME PLEASE REPEAT NAME PLEASE name 3 STORING NAME name 4 name STORED NUMBER PLEASE phone number phone number 5 STORING NUMBER STORE 6 phone number NUMBER STORED Delete n...

Page 192: ...one go System answer User says Steps PHONE PHONE 1 DELETE DIRECTORY DELETE DIRECTORY 2 CONFIRM YES OR NO PHONE DIRECTORY DELETED YES 3 COMMAND CANCELLED NO Phone functions Mobile name This function al...

Page 193: ...1 NUMBER PLEASE DIAL NUMBER a 2 phone number phone number 3 CONTINUE DIALLING DIAL 4 repeat last part of number CORRECTION CONTINUE a Can be used as a shortcut Dial name Phone numbers can be dialled a...

Page 194: ...mbers into DTMF tones i e to make a remote enquiry to your home answering machine Note DTMF can only be used during an ongoing call Press the VOICE button or the MODE button and wait for the system pr...

Page 195: ...perature settings Not all functions are available on all vehicles Overview The overview below shows the available voice commands for operating your climate control system The following lists will give...

Page 196: ...ing Demisting System answer User says Steps CLIMATE CLIMATE 1 DEFROSTING DEMISTINGON DEFROSTING DEMISTING ON a 2 DEFROSTING DEMISTING OFF DEFROSTING DEMISTING OFF a a Can be used as a shortcut On vehi...

Page 197: ...0 5 increments or a number between 59 and 84 F TEMPERATURE MAXIMUM MAXIMUM a Can be used as a shortcut Auto mode System answer User says Steps CLIMATE CLIMATE 1 AUTO MODE AUTO MODE a 2 a Auto Mode can...

Page 198: ...sions of the following Council Directive 1999 5 EC A copy of the Declaration of Conformity can be found at www nokia com phones declaration_of_conformity The Bluetooth word mark and logos are owned by...

Page 199: ...Automatic speed limiter ASL 101 Principle of operation 101 Auxiliary heater 69 General information 69 Principle of operation 70 Auxiliary power sockets 81 AWD See All wheel drive AWD 90 B Battery car...

Page 200: ...ts for different mass groups 139 Cigar lighter 80 Cleaning the exterior 134 Body paintwork preservation 134 Cleaning the headlamps 134 Cleaning the rear window 134 Cleaning the interior 134 Seat belts...

Page 201: ...l consumption 87 Fuel cut off switch 107 Resetting the fuel cut off switch 107 Fuel filler flap 87 Fuel quality Fuse box locations 108 Engine junction box 109 Passenger junction box 109 Pre fuse box 1...

Page 202: ...oster cables 136 K Keys and remote controls 18 L Lighting control 31 Headlamp flasher 31 Home safe lighting 32 Lighting control positions 31 Main and dipped beam 31 Parking lamps 31 Lighting 31 Load c...

Page 203: ...he bonnet 123 Opening the bonnet 123 P Parking aid 97 Principle of operation 97 Parking aid See Using the parking aid 97 Parking brake 93 Applying the parking brake 93 Parking on a hill 93 Releasing t...

Page 204: ...ne 84 Status after a collision 107 Stepwell lamps 36 Storage compartments 82 Front storage compartment 82 Overhead storage compartment 82 Sun visors 79 Switching off the engine 85 Vehicles with a turb...

Page 205: ...ncy 17 Using snow chains 153 All vehicles 153 Front wheel drive vehicles 153 Using stability control 95 Switching stability control ESP off 95 Using the parking aid 97 Using the telephone Changing the...

Page 206: ...beam indicator 54 Message indicator lamp 54 Oil pressure warning lamp 54 Powertrain warning lamp 54 Rear fog lamp indicator 55 Service interval indicator lamp 55 Stability control ESP and traction con...

Page 207: ......

Page 208: ...Feel the difference 7C1J 19A321 DA CG3527en...

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