Ford 2004 Windstar Owner'S Manual Download Page 190

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Always disconnect the battery before servicing high current
fuses.

Always replace the cover to the power distribution box before
reconnecting the battery or refilling fluid reservoirs

If the battery has been disconnected and reconnected, refer to the

Battery

section of the

Maintenance and specifications

chapter.

The cover for the power distribution box can be removed by releasing
the tab on the back left corner of the cover, then pulling the cover up.

The high-current fuses are coded as follows:

Fuse/Relay

Location

Fuse Amp

Rating

Power Distribution Box

Description

—

Not used

30A**

Right cooling fan

30A**

Left cooling fan

30A**

Starter solenoid

30A**

Right-hand power sliding door

30A**

SJB accessory #2 (driver power
window)

30A**

Auxiliary blower motor

2004 Windstar

(win)

Owners Guide (post-2002-fmt)
USA English

(fus)

Roadside Emergencies

190

Summary of Contents for 2004 Windstar

Page 1: ...ontrols 32 Manual heating and air conditioning 32 Rear window defroster 41 Lights 42 Headlamps 42 Turn signal control 46 Bulb replacement 48 Driver Controls 52 Windshield wiper washer control 52 Steering wheel adjustment 53 Power windows 63 Mirrors 64 Speed control 66 Message center 75 2004 Windstar win Owners Guide post 2002 fmt USA English fus Table of Contents Table of Contents 1 ...

Page 2: ...ing 163 Starting 163 Brakes 167 Transmission operation 171 Vehicle loading 176 Trailer towing 179 Roadside Emergencies 184 Getting roadside assistance 184 Hazard flasher switch 185 Fuel pump shut off switch 185 Fuses and relays 186 Changing tires 194 Jump starting 203 Wrecker towing 209 2004 Windstar win Owners Guide post 2002 fmt USA English fus Table of Contents 2 ...

Page 3: ...272 Index 274 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company Ford may change the contents without notice and without incurring obligation Copyright 2003 Ford Motor Company 2004 Windstar win...

Page 4: ... products visit the following website In the United States www ford com In Canada www ford ca In Australia www ford com au In Mexico www ford com mx Additional owner information is given in separate publications This Owner s Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle Furthermore due to printing cycles it...

Page 5: ...sposal of waste cleaning and lubrication materials are significant steps towards this aim Information in this respect is highlighted in this guide with the tree symbol BREAKING IN YOUR VEHICLE Your vehicle does not need an extensive break in Try not to drive continuously at the same speed for the first 1 600 km 1 000 miles of new vehicle operation Vary your speed to allow parts to adjust themselve...

Page 6: ...ing your vehicle Event Data Recording Other modules in your vehicle event data recorders are capable of collecting and storing data during a crash or near crash event The recorded information may assist in the investigation of such an event The modules may record information about both the vehicle and the occupants potentially including information such as how various systems in your vehicle were ...

Page 7: ... bag can be and is turned OFF MIDDLE EAST NORTH AFRICA VEHICLE SPECIFIC INFORMATION For your particular global region your vehicle may be equipped with features and options that are different from the ones that are described in this Owner Guide therefore a supplement has been supplied that complements this book By referring to the pages in the provided supplement you can properly identify those fe...

Page 8: ...rning Child Seat Lower Anchor Child Seat Tether Anchor Brake System Anti Lock Brake System Brake Fluid Non Petroleum Based Traction Control AdvanceTrac娂 Master Lighting Switch Hazard Warning Flasher Fog Lamps Front Fuse Compartment Fuel Pump Reset Windshield Wash Wipe Windshield Defrost Demist Rear Window Defrost Demist 2004 Windstar win Owners Guide post 2002 fmt USA English fus Introduction 8 ...

Page 9: ...e Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission System Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap Low tire warning 2004 Windstar win Owners Guide post 2002 fmt USA English fus Introduction 9 ...

Page 10: ...on to check the bulb Solid illumination after the engine is started indicates the On Board Diagnostics System OBD II has detected a malfunction Refer to On board diagnostics OBD II in the Maintenance and Specifications chapter If the light is blinking engine misfire is occurring which could damage your catalytic converter Drive in a moderate fashion avoid heavy acceleration and deceleration and ha...

Page 11: ... be inspected immediately by your servicing dealership Driving a vehicle with the brake system warning light on is dangerous A significant decrease in braking performance may occur It will take you longer to stop the vehicle Have the vehicle checked by your dealer immediately Anti lock brake system If the ABS light stays illuminated or continues to flash a malfunction has been detected have the sy...

Page 12: ...ure Illuminates when the engine coolant temperature is high Stop the vehicle as soon as possible switch off the engine and let cool Refer to Engine coolant in the Maintenance and specifications chapter Without Message Center With Message Center Never remove the coolant recovery cap while the engine is running or hot Traction Control娂 or AdvanceTrac娂 active if equipped Illuminates when the Traction...

Page 13: ...e pressure should be checked refer to Low tire warning in the Maintenance and Specifications chapter Low fuel Illuminates when the fuel level in the fuel tank is at or near empty refer to Fuel gauge in this chapter Speed control Illuminates when the speed control is engaged Turns off when the speed control system is disengaged Low washer fluid Illuminates when the windshield washer fluid is low Wi...

Page 14: ...rear brake turn tail lamps bulb has burned out Without Message Center With Message Center Displays which bulb is burned out Depress the RESET control to clear High beams Illuminates when the high beam headlamps are turned on Key in ignition warning chime Sounds when the key is left in the ignition in the OFF LOCK or ACC position and the driver s door is opened Headlamps on warning chime Sounds whe...

Page 15: ...emperature gauge Indicates engine coolant temperature At normal operating temperature the needle will be in the normal range between H and C If it enters the red section the engine is overheating Stop the vehicle as soon as safely possible switch off the engine and let the engine cool Never remove the coolant reservoir cap while the engine is running or hot 2004 Windstar win Owners Guide post 2002...

Page 16: ...ress the button again until the trip reading is 000000 0 miles With Message Center To reset press and hold the message center RESET button for three seconds to reset Tachometer Indicates the engine speed in revolutions per minute Driving with your tachometer pointer continuously at the top of the scale may damage the engine Fuel gauge Indicates approximately how much fuel is left in the fuel tank ...

Page 17: ...cates which side of the vehicle the fuel filler door is located Refer to Filling the tank in the Maintenance and Specifications chapter for more information 2004 Windstar win Owners Guide post 2002 fmt USA English fus Instrument Cluster 17 ...

Page 18: ...ings Treble Press to adjust the treble setting Use SEEK SEEK Bass Press to adjust the bass setting Use SEEK SEEK Balance Press to adjust the audio between the left and right speakers Use SEEK SEEK Fade Press to adjust the audio between the front and rear speakers Use SEEK SEEK 2004 Windstar win Owners Guide post 2002 fmt USA English fus Entertainment Systems Entertainment Systems 18 ...

Page 19: ...ase decrease volume If the volume is set above a certain level and the ignition is turned off the volume will come back on at a nominal listening level when the ignition switch is turned back on 7 CLK Clock Press to toggle between the clock and radio display To set the clock Press and hold CLK until the hours begin to flash Press to manually decrease increase the hours Press CLK again to set the m...

Page 20: ... mute the playing media Press again to return to the playing media 3 Menu Press to toggle through the following modes Treble Press to adjust the treble setting Use SEEK Bass Press to adjust the bass setting Use SEEK Balance Press to adjust the audio between the left and right speakers Use SEEK 2004 Windstar win Owners Guide post 2002 fmt USA English fus Entertainment Systems 20 ...

Page 21: ...t preset stations for AM FM1 FM2 Press MENU to access Use SEEK to set When the six strongest stations are filled the station stored in preset 1 will begin playing If there are less than six strong stations the system will store the last one in the remaining presets 4 Aux Press to toggle between FES DVD and AUX modes If no auxiliary sources are available NO AUX AUDIO will be displayed 5 Seek Press ...

Page 22: ...ation or track 15 AM FM Press to select AM FM frequency band 16 ON OFF Volume Press to turn ON OFF Turn to increase decrease volume If the volume is set above a certain level and the ignition is turned off the volume will come back on at a nominal listening level when the ignition switch is turned back on 17 CD Press to enter CD mode If a CD is already loaded into the system CD play will begin whe...

Page 23: ... return to the playing media 3 Menu Press to toggle through the following modes Treble Press to adjust the treble setting Use SEEK Bass Press to adjust the bass setting Use SEEK Balance Press to adjust the audio between the left and right speakers Use SEEK Fade Press to adjust the audio between the front and rear speakers Use SEEK 2004 Windstar win Owners Guide post 2002 fmt USA English fus Entert...

Page 24: ...rongest stations are filled the station stored in preset 1 will begin playing If there are less than six strong stations the system will store the last one in the remaining presets 4 Aux Press to toggle between FES DVD and AUX modes If no auxiliary sources are available NO AUX AUDIO will be displayed 5 Seek Press to access the next strong station or track 6 Text In CD mode press to display the tra...

Page 25: ... ON OFF Turn to increase decrease volume If the volume is set above a certain level and the ignition is turned off the volume will come back on at a nominal listening level when the ignition switch is turned back on 17 CD Press to enter CD mode If a CD is already loaded into the system CD play will begin where it ended last 18 LOAD Press to load a CD Press and hold to autoload up to six CDs 19 CD ...

Page 26: ...k Press to access the next strong station or track 3 Phone mute Press to mute the playing media Press again to return to the playing media 4 Menu Press to toggle through the following modes Treble Press to adjust the treble setting Use SEEK Bass Press to adjust the bass setting Use SEEK 2004 Windstar win Owners Guide post 2002 fmt USA English fus Entertainment Systems 26 ...

Page 27: ...r AM FM1 FM2 Press MENU to access Use SEEK to set When the six strongest stations are filled the station stored in preset 1 will begin playing If there are less than six strong stations the system will store the last one in the remaining presets Clean tape reminder After 20 hours of cassette operation the radio will notify you that it is time to clean the cassette player head After cleaning the pl...

Page 28: ...Insert a tape facing to the right 15 Tape direction Press to enter tape mode Press while in play mode to change which side of the tape is playing 16 AM FM Press to select AM FM frequency band 17 ON OFF Volume Press to turn ON OFF Turn to increase decrease volume If the volume is set above a certain level and the ignition is turned off the volume will come back on at a nominal listening level when ...

Page 29: ...decrease volume control 2 Media Press to select from different playing medias 3 Press to activate dual play mode and enable the rear seat passengers to hear audio through the headphones Press again to deactivate 4 MEM Press consecutively to scroll through the preset stations change tape side if equipped or to change discs on multiple disc radios if equipped 5 SEEK Press to access the next previous...

Page 30: ...ION FACTORS There are three factors that can affect radio reception Distance strength The further you travel from an FM station the weaker the signal and the weaker the reception Terrain Hills mountains tall buildings power lines electric fences traffic lights and thunderstorms can interfere with your reception Station overload When you pass a broadcast tower a stronger signal may overtake a weake...

Page 31: ...mercially pressed 12 cm 4 75 in audio compact discs only Due to technical incompatibility certain recordable and re recordable compact discs may not function correctly when used in Ford CD players Irregular shaped CDs CDs with a scratch protection film attached and CDs with homemade paper adhesive labels should not be inserted into the CD player The label may peel and cause the CD to become jammed...

Page 32: ...butes outside air through the windshield defroster vents Can be used to clear ice or fog from the windshield The system will automatically provide outside air to reduce window fogging 3 R Rear defrost Press to defrost the rear window Refer to Rear Window Defrost for more information The same button will activate both Rear Defrost and Heated Mirrors 4 Recirculated air Used to manually enable or dis...

Page 33: ...dity build up inside the vehicle do not drive in recirculated air mode without the A C running Do not put objects under the front seats that will interfere with the airflow to the back seats Remove any snow ice or leaves from the air intake area at the base of the windshield To aid in side window defogging demisting in cold weather 1 Select 2 Select A C 3 Set the temperature control to full heat 4...

Page 34: ...ld defroster vents Can be used to clear ice or fog from the windshield The system will automatically provide outside air to reduce window fogging 2 R Rear fan speed control Press to increase or decrease the fan speed 3 REAR Press to activate the rear climate controls 4 REAR Rear temperature control Press to increase or decrease temperature in the rear of vehicle 5 R Rear defrost Press to defrost t...

Page 35: ...e airflow to the passenger in the front of the vehicle Operating tips To reduce fog build up on the windshield during humid weather place the air flow selector in the position To reduce humidity build up inside the vehicle do not drive in recirculated air mode without the A C running Do not put objects under the front seats that will interfere with the airflow to the back seats Remove any snow ice...

Page 36: ...efrost and Heated Mirrors if equipped 5 R Rear fan speed control Press to increase or decrease the fan speed 6 Recirculation control Press to engage disengage Used to manually enable or disable recirculated air operation When activated recirculates air in the cabin thereby reducing the amount of time to cool down the interior of the vehicle May also help reduce undesired odors from reaching the in...

Page 37: ... Front fan speed control Press to increase or decrease the fan speed 14 OFF Outside air is shut out and the fan will not operate 15 Driver temperature control Press to increase decrease the temperature for the driver in the front of the vehicle 16 AUTO Press to engage automatic temperature control Select the desired temperature using the temperature control When in AUTO mode the A C light is illum...

Page 38: ...ture setting Additional indicator lights on represent a temperature setting greater than or less than the driver temperature setting 3 Passenger temperature control Press to increase decrease the temperature for the passenger in the front of the vehicle 4 R Rear defrost Press to defrost the rear window Refer to Rear Window Defrost for more information The same button will activate both Rear Defros...

Page 39: ...cing the amount of time to cool down the interior of the vehicle when used with A C May also help reduce undesired outside odors from reaching the interior of the vehicle Engages automatically with AUTO or can be engaged manually in any mode except Defrost Press to engage disengage To reduce humidity inside the vehicle turn recirculation off 15 A C control Press to manually engage disengage the ai...

Page 40: ... the windshield To aid in side window defogging demisting in cold weather 1 Select 2 Select A C 3 Modulate the temperature control to maintain comfort 4 Set the fan speed to HI 5 Direct the outer instrument panel vents towards the side windows Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop AUXILIARY CLIMATE CONTROL IF EQUIP...

Page 41: ...n Press to turn the defroster ON OFF The indicator light will illuminate when ON The defroster turns off automatically after 10 minutes or when the ignition is turned to the OFF position To manually turn off the defroster before 10 minutes have passed push the control again Do not use razor blades or other sharp objects to clean the inside of the rear window or to remove decals from the inside of ...

Page 42: ...while the ambient light level is at daytime brightness Autolamp control if equipped The autolamp system provides light sensitive automatic on off control of the exterior lights normally controlled by the headlamp control The autolamp system also keeps the lights on for a fixed period of time after the ignition switch is turned to OFF To turn autolamps on rotate the control counterclockwise To turn...

Page 43: ...o deactivate Battery saver The battery saver will shut off the exterior lamps and interior lamps except the hazard warning lamps if activated 10 minutes after the ignition control has been turned off The battery saver will extend the time out period for courtesy lamps to 30 minutes if the liftgate is ajar or the dome lamp is on via manual activation using the dome lamp switch or the headlamp switc...

Page 44: ... as denoted by the half filled circle above Domelamp Control The panel dimmer control also controls the domelamp operation Rotate the thumbwheel fully to the right past detent to activate the domelamp In order to turn off the domelamp rotate the thumbwheel to the left The dome lamp will not illuminate if the control switch is in the OFF position AIMING THE HEADLAMPS The headlamps on your vehicle a...

Page 45: ...e low beam headlamps to illuminate the wall or screen and open the hood 4 On the wall or screen you will observe a light pattern with high intensity flat segments at the top edge of the pattern If the flat edges are not at the horizontal reference line the beam will need to be adjusted 5 Locate the vertical adjuster on each headlamp then use a No 2 Phillips screwdriver to turn the adjuster either ...

Page 46: ...ver intends to turn INTERIOR LAMPS The interior lights illuminate when any door is opened and the operation switch is in the middle position the instrument panel dimmer switch is moved to the passenger side position right position any of the remote entry controls are pressed and the ignition is OFF an the operation switch is in the middle position Map lamps if equipped The map lamps and controls a...

Page 47: ... off immediately after the door is closed To activate the map lamps press the control on either side of the center operation switch Dome lamps if equipped The front dome lamp is located overhead between the driver and passenger seats The dome lamp will stay on if the panel dimmer control is moved to the passenger side position When the control is in the middle position the lamp will only come on w...

Page 48: ... the chart below Headlamp bulbs must be marked with an authorized D O T for North America and an E for Europe to assure lamp performance light brightness and pattern and safe visibility The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time Function Trade Number Front park turn lamps 3457AK amber Front sidemarker lamp 904NA am...

Page 49: ...od 2 Remove the two retainer pins to release the headlamp assembly and pull headlamp assembly forward to expose the back of the bulb 3 Disconnect the electrical connector from the bulb by pulling rearward and unlock the bulb by rotating it counterclockwise Handle a halogen headlamp bulb carefully and keep out of children s reach Grasp the bulb only by its plastic base and do not touch the glass Th...

Page 50: ...socket on the bottom of the headlamp assembly counterclockwise and pull the bulb straight out of the socket Install the new bulb s in reverse order Replacing tail lamp backup turn lamp bulbs 1 Make sure the headlamp switch is in the OFF position and open the liftgate to expose the tail lamp assembly then remove the retaining screws for the lamp assembly 2 Carefully remove the lamp assembly 3 Rotat...

Page 51: ...ove the bulb socket from the lamp 4 Pull out the old bulb and push in the new bulb 5 Install the bulb socket in the lamp assembly by turning it clockwise 6 Install the lamp assembly and secure it with the retaining screw Replacing supplemental park lamp or cornering lamp bulbs if equipped The supplemental park or cornering lamp is located on the front fascia below the bumper and headlamps 1 Remove...

Page 52: ...ipers and washer fluid will be activated for up to ten seconds Rear window wiper washer controls For rear wiper operation rotate the rear window wiper and washer control to the desired position Select INT 2 One second interval rear wiper INT 1 Ten second interval rear wiper OFF Rear wiper and washer off For rear wash cycle rotate and hold as desired the rear wiper washer control to either position...

Page 53: ...ace until a click is heard 3 Replace wiper blades every 6 months for optimum performance TILT STEERING WHEEL To adjust the steering wheel 1 Pull and hold the steering wheel release control toward you 2 Move the steering wheel up or down until you find the desired location 3 Release the steering wheel release control This will lock the steering wheel in position Never adjust the steering wheel when...

Page 54: ...ding Doors PSD if equipped in this chapter for operation of doors Electronic compass temperature display if equipped The overhead console may have an electronic compass and outside air temperature display The compass heading and outside air temperature are displayed together side by side The display as a whole can be turned on or off by pressing the momentary push button on the overhead console Wh...

Page 55: ...nute Compass The vehicle heading is displayed as one of N NE E SE S SW W and NW The compass reading may be affected when you drive near large buildings bridges power lines and powerful broadcast antenna Magnetic or metallic objects placed in or on the vehicle may also affect compass accuracy Adjustments may need to be made to the zone and calibration of the compass Zone variation mode 1 Determine ...

Page 56: ...AutoCal Mode 2 Drive the vehicle in a tight circle in a magnetically clean area such as an open parking lot Drive at a rate not faster than 15 seconds per circle 5 MPH Note Look for a parking lot away from buildings light posts manhole covers sewer and drainage grates and other metallic objects Some magnetic objects may be hidden underground Look for signs of underground utilities water mains or o...

Page 57: ... When closing the sliding door keep the head hands and other body parts of vehicle occupants out of the path of the closing door Slide the door closed in a careful controlled manner When closing the sliding doors you should verify they are free of obstructions and ensure that children and or pets are not in the proximity of the sliding door openings Injury could result if body parts are caught or ...

Page 58: ... operate without the key in the ignition The transaxle must be in PARK to open the PSD when the key is in the ignition and turned to the RUN position The fuel filler door must be closed for the left door to operate The Power Door Lockout Control is located in the overhead console When opening or closing the sliding doors you should verify they are free of obstructions and ensure that children and ...

Page 59: ...by manually moving the door With the PSD rear controls disabled the door s can be opened manually with the inside or outside handles With the Power Door Lockout control in the OFF position the overhead console right and left hand controls and the Remote Entry System remain functional Disabling the PSD may be desirable to prevent power operation of the door by rear seat passengers or if manual oper...

Page 60: ... PSD control on the overhead console 5 Wait five 5 seconds and repeat Steps 3 and 4 then go on to step 6 6 Repeat steps 3 5 for opposite door If the door still does not operate correctly 7 Ensure the ignition is in the OFF position 8 Remove the PSD fuse fuse 11 from the passenger fuse panel and leave it out for thirty 30 seconds Refer to the chapter on Fuses and Relays Refer to Fuses and relays in...

Page 61: ...power sliding door if equipped Care should be taken while using waxes or polishes to avoid contaminating the electrical contact surfaces Beverage and other spills on the surfaces should be cleaned immediately with a soap and water solution and dried with a clean towel Never use any abrasives or dielectric grease on the contact surfaces Periodically wiping the surfaces with a soft clean cloth or pa...

Page 62: ...hter Use the power point Do not use the power point for operating the cigarette lighter element The Maximum power each power point can supply depends on the fuse rating For example a 20A fuse should supply a maximum of 240 Watts a 15A fuse should supply a maximum of 180 Watts and a 10A fuse should supply a maximum of 120 Watts Exceeding these limits will result in a blown fuse Always keep the powe...

Page 63: ...uld verify they are free of obstructions and ensure that children and or pets are not in the proximity of the window openings Press and hold the bottom part of the rocker switch to open the window Press and hold the top part of the rocker switch to close the window 2004 Windstar win Owners Guide post 2002 fmt USA English fus Driver Controls 63 ...

Page 64: ...e top of the switch to close both vent windows A sound will be heard when opening and closing the vent windows This is a normal noise that informs you the windows are operating MIRRORS Automatic dimming inside rear view mirror if equipped Your vehicle is equipped with an inside rear view mirror which has an auto dimming function The electronic day night mirror will change from the normal state to ...

Page 65: ...irrors if equipped Both mirrors are heated automatically to remove ice mist and fog when the rear window defrost is activated Do not remove ice from the mirrors with a scraper or attempt to readjust the mirror glass if it is frozen in place These actions could cause damage to the glass and mirrors Signal indicator mirrors if equipped When the turn signal is activated the appropriate mirror will sh...

Page 66: ... 8 inches of maximum travel Never adjust the accelerator and brake pedal with feet on the pedals while the vehicle is moving SPEED CONTROL IF EQUIPPED With speed control set you can maintain a speed of 48 km h 30 mph or more without keeping your foot on the accelerator pedal Speed control does not work at speeds below 48 km h 30 mph If your vehicle is equipped with AdvanceTrac娂 system the speed co...

Page 67: ...ght on the instrument cluster will turn on Note Vehicle speed may vary momentarily when driving up and down a steep hill If the vehicle speed increases above the set speed on a downhill you may want to apply the brakes to reduce the speed If the vehicle speed decreases more than 16 km h 10 mph below your set speed on an uphill your speed control will disengage Disengaging speed control To disengag...

Page 68: ...function Press and release this control to increase the vehicle set speed in small amounts by 1 6 km h 1 mph Use the accelerator pedal to get to the desired speed When the vehicle reaches that speed press and release the SET control Reducing speed while using speed control There are two ways to reduce a set speed Press and hold the CST control until you get to the desired speed then release the co...

Page 69: ... speed control OFF control Note When you turn off the speed control or the ignition your speed control set speed memory is erased STEERING WHEEL CONTROLS IF EQUIPPED RADIO CONTROL FEATURES Press MEDIA to select AM FM1 FM2 TAPE or CD if equipped In Radio mode Press SEEK to select a preset station from memory In Tape mode Press SEEK to listen to the next selection on the tape 2004 Windstar win Owner...

Page 70: ...ons can enhance personal safety and security when appropriately used particularly in emergency situations Safety must be paramount when using mobile communications equipment to avoid negating these benefits Mobile Communication Equipment includes but is not limited to cellular phones pagers portable email devices in vehicle communications systems telematics devices and portable two way radios A dr...

Page 71: ...n tightly but will rotate freely Use only Ford original Equipment floor mats Do not stack multiple floor mats over the Ford original equipment floor mats as they are not positively retained HOMELINK姞 WIRELESS CONTROL SYSTEM IF EQUIPPED The HomeLink威 Wireless Control System located on the driver s visor provides a convenient way to replace up to three hand held transmitters with a single built in d...

Page 72: ...d that a new battery be placed in the hand held transmitter of the device being programmed to HomeLink威 for quicker training and accurate transmission of the radio frequency signal 1 Press and hold the two outside buttons releasing only when the red light begins to flash after 20 seconds Do not repeat step one to program additional hand held transmitters to the remaining two HomeLink威 buttons This...

Page 73: ...he button may vary by manufacturer Note There are 30 seconds in which to initiate step eight 8 Return to the vehicle and firmly press hold for two seconds and release the HomeLink威 button Repeat the press hold release sequence again and depending on the brand of the garage door opener or other rolling code equipped device repeat this sequence a third time to complete the programming HomeLink威 shou...

Page 74: ...nd held transmitter of the device may also be used at any time In the event that there are still programming difficulties contact HomeLink威 at www homelink com or 1 800 355 3515 Erasing HomeLink姞 buttons To erase the three programmed buttons individual buttons cannot be erased Press and hold the two outer HomeLink威 buttons until the red indicator light begins to flash after 20 seconds Release both...

Page 75: ... on the message center for a display of status preceded by a brief indicator chime The system will also notify you of potential vehicle problems with a display of system warnings followed by an indicator chime Selectable features Reset Press this control to select and reset functions shown in the INFO menu and SETUP menu Info menu This control displays the following options Odometer Distance to Em...

Page 76: ... economy in 100 km liters or miles gallon If you calculate your average fuel economy by dividing liters of fuel used by 100 kilometers traveled miles traveled by gallons used your figure may be different than displayed for the following reasons your vehicle was not perfectly level during fill up differences in the automatic shut off points on the fuel pumps at service stations variations in top of...

Page 77: ... clear display Display on off Select this function from the INFO menu to turn the upper two lines of the message center display OFF or ON Setup menu Press this control for the following displays Language Units English Metric System Check Language 1 Select this function from the SETUP menu for the current language to be displayed 2 Pressing the RESET control cycles the message center through each o...

Page 78: ...e monitored systems the message center will indicate either an OK message or a warning message for three seconds Pressing the RESET control cycles the message center through each of the systems being monitored The sequence of the system check report is as follows 1 Oil life in XX 2 Charging system 3 Washer fluid level 4 Brake fluid level 5 Doors and liftgate status 6 Exterior lamps status 7 Tracti...

Page 79: ...ing the warning message Warning messages that have been reset are divided into three categories They will reappear on the display ten minutes from the reset They will not reappear until an ignition OFF ON cycle has been completed Warning returns upon another event This acts as a reminder that these warning conditions still exist within the vehicle Driver s door ajar Warning cannot be reset Passeng...

Page 80: ... not completely closed TRANSMISSION OVERHEATED Indicates the transmission is overheating This warning may appear when towing heavy loads or when driving in a low gear at a high speed for an extended period of time Stop the vehicle as soon as safely possible turn off the engine and let it cool Check the transmission fluid and level Refer to Transmission fluid in the Maintenance and specifications c...

Page 81: ...have the burned out lamp replaced CHECK LEFT OR RIGHT TURN LAMPS Displayed when the turn signals are activated and at least one is burned out Check the lamps as soon as safely possible and have the burned out lamp replaced CHECK TRACTION CONTROL if equipped Displayed when the Traction Control娂 system is not operating properly If this warning stays on contact your dealer for service as soon as poss...

Page 82: ...NGINE OILS To reset the oil monitoring system to 100 after each oil change approximately 8 000 km 5 000 miles or 180 days perform the following 1 Press the SETUP control to access the System Check function 2 Press and release the RESET control to display OIL LIFE XX HOLD RESET NEW 3 Press and hold the RESET control for 2 seconds to display IF NEW OIL HOLD RESET 4 Press and hold the RESET control t...

Page 83: ... mode which will display OIL LIFE XX RESET TO ALTER 5 Press RESET until you find your personalized OIL LIFE XX 6 With your personalized OIL LIFE XX displayed press SETUP to continue the system check DATA ERR These messages indicate improper operation of the vehicle network communication between electronic modules Fuel Computer Oil life Charging system Door sensor Liftgate sensor Exterior lamps Tra...

Page 84: ...bon monoxide to enter the vehicle Make sure that the liftgate door is closed to prevent exhaust fumes from being drawn into the vehicle This will also prevent passengers and cargo from falling out If you must drive with the liftgate door open keep the vents open so outside air comes into the vehicle CARGO AREA FEATURES Cargo net if equipped The cargo pouch net secures lightweight objects in the ca...

Page 85: ...f rack structure or 45 kg 100 lbs on the roof panel evenly distributed If it is not possible to distribute the load position it as far rearward as possible To adjust the cross bar if equipped position 1 Loosen the thumbwheel at both ends of the cross bar both cross bars are adjustable 2 Slide cross bar to the desired location and tighten the thumbwheel at both ends of the cross bar 2004 Windstar w...

Page 86: ...he bottom of the cross bar end facing towards the front of the vehicle 1 Position the cross bar 1 on the side rails 4 with the arrow facing towards the front of the vehicle 2 Align the clamps 3 under the side rails 4 and install the thumbwheels 2 through the cross bar 1 and side rails 4 into the clamps 3 Repeat steps 1 and 2 to install the other cross bar Note When the cross bars are not in use re...

Page 87: ... lock all doors Memory lock If you lock your doors with the power lock switch the keyless entry system or the remote entry transmitter while the sliding door is open the door will automatically lock after it is closed Smart locks if equipped This feature prevents you from locking yourself out of the vehicle if your key is still in the ignition When you open the driver s door and you lock the vehic...

Page 88: ...lock for both doors Move lock control up to engage the childproof lock feature Move control down to disengage childproof lock feature If your vehicle is equipped with power sliding door s refer to the Power Sliding Door section of this chapter for more information on how the childproof locks operate with this system REMOTE ENTRY SYSTEM This device complies with part 15 of the FCC rules and with RS...

Page 89: ...If there is any potential remote keyless entry problem with your vehicle ensure ALL remote entry transmitters are taken to your authorized dealer to aid in troubleshooting Unlocking the doors 1 Press and release to unlock the driver s door Note The interior lamps will illuminate and the anti theft system if equipped will disarm 2 Press and release again within three seconds to unlock all doors and...

Page 90: ...ors will lock again the horn will chirp once and the parking lamps will flash once more If any of the doors the liftgate or the hood are not properly closed the horn will make two quick chirps Sounding a panic alarm Press to activate the alarm The alarm will cycle the horn the turn signals will flash and the interior lamps will illuminate Press again or turn the ignition to RUN or ACC to deactivat...

Page 91: ... of the battery Press the battery down to ensure that the battery is fully seated in the battery housing cavity 5 Snap the two halves back together Note Replacement of the battery will not cause the remote transmitter to become deprogrammed from your vehicle The remote transmitter should operate normally after battery replacement Replacing lost remote entry transmitters If you would like to have y...

Page 92: ...ote entry transmitter Note If more than 20 seconds have passed you will need to start the procedure over again 7 The doors will lock then unlock to confirm that this remote entry transmitter has been programmed 8 Repeat Step 6 to program each additional remote entry transmitter 9 Turn the ignition to the 2 OFF LOCK position after you have finished programming all of the remote entry transmitters 1...

Page 93: ...the key is removed from the ignition When the headlamp control is on the sleeping baby mode only the lower interior lights will illuminate The system automatically turns off after 25 seconds The panel dimmer control must not be set to the OFF LOCK position for the illuminated exit to operate Perimeter lamps illuminated entry if equipped The exterior lamps illuminate when the vehicle is unlocked us...

Page 94: ... lighting being activated is provided by a short horn chirp followed by a long horn sound Confirmation of perimeter lighting being deactivated is provided by a short horn chirp only Exiting the program mode is accomplished by turning the ignition to any position other than RUN or two minutes elapsing since the program mode was entered Note The puddle lamps cannot be deactivated Performing this dea...

Page 95: ...re 1 Position the seat mirrors and adjustable pedals to the positions you desire 2 Press the SET control on the driver s door panel 3 Within 5 five seconds press any control on the remote transmitter and then press the 1 or 2 control on the driver s door panel to associate with the Driver 1 or Driver 2 positions 4 Repeat this procedure for another remote transmitter if desired Deactivating the mem...

Page 96: ...umber must be entered within five seconds of each other 4 Enter a sixth digit to indicate which personality feature should be recalled by the personal code 1 2 recalls personal entry code 1 3 4 recalls personal entry code 2 5 6 recalls personal entry code 3 7 8 and 9 0 do not recall an entry code 5 Within five seconds initiate Step 3 and Step 4 to program additional codes if desired 6 After five s...

Page 97: ...de is now erased and only the factory set 5 digit code will work Unlocking and locking the doors using keyless entry To unlock the driver s door enter the factory set 5 digit code or your personal code Each number must be pressed within five seconds of each other The keyless entry keypad will illuminate after pressing the first control on the keypad To unlock all doors press the 3 4 control within...

Page 98: ...e one short and one long chirp if autolock was activated 7 Turn the ignition to OFF LOCK The horn will chirp once to confirm the procedure is complete SECURILOCK姟 PASSIVE ANTI THEFT SYSTEM SecuriLock娂 passive anti theft system is an engine immobilization system This system is designed to prevent the engine from being started unless a coded key programmed to your vehicle is used The SecuriLock娂 pas...

Page 99: ...ry no start condition if they are too close to the key when starting the engine If a problem occurs turn the ignition to the OFF position and restart the engine with all other objects on the key ring held away from the ignition key Check to make sure the coded key is an approved Ford coded key If your keys are lost or stolen you will need to do the following Use your spare key to start the vehicle...

Page 100: ...OCK to 3 RUN maintain ignition in 3 RUN for at least three seconds but no more than ten seconds 4 Turn the ignition from 3 RUN back to 2 OFF LOCK in order to remove the second coded key from the ignition 5 Within 10 seconds of removing the second coded key insert the new unprogrammed key new key valet key into the ignition and turn the ignition from 2 OFF LOCK to 3 RUN maintain ignition in 3 RUN f...

Page 101: ...ing the vehicle using the remote entry transmitter Locking the vehicle using the keyless entry keypad Pressing the interior power door lock control while the door is open Twenty seconds after one of the above events occurs any door hood that is closed is armed Any door hood that is still open is prearmed and waiting for the door hood to be closed Once that input is closed the input will arm in 20 ...

Page 102: ...ipped Head restraints help to limit head motion in the event of a rear collision Adjust your head restraint so that it is located directly or as close as possible behind your head The head restraints can be moved up and down Push control to lower head restraint Adjusting the front manual seat if equipped Never adjust the driver s seat or seatback when the vehicle is moving 2004 Windstar win Owners...

Page 103: ...icle is moving Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop Always drive and ride with your seatback upright and the lap belt snug and low across the hips Reclining the seatback can reduce the effectiveness of the seat s safety belt in the event of a collision The control is located on the outboard side of the seat cushion 2004 Windstar win Own...

Page 104: ...rate the heated seats Push the control located on the climate control system panel once to activate high heat Push twice to activate low heat Push a third time to deactivate The indicator light on the control will illuminate when activated The heating of the seat turns off after 10 minutes or when the vehicle is turned off 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Sa...

Page 105: ...ositions The memory seat control is located on the door next to the window inside from the mirror To program position one move the driver seat to the desired position using the seat controls Press the SET control The SET control indicator light will briefly illuminate While the light is illuminated press control 1 To program position two repeat the previous procedure using control 2 A position can...

Page 106: ... your head The head restraints can be moved up and down by pulling up on the head restraint Push button to lower head restraint Seat mounted cup holders if equipped Deploy by pressing the button on top of the cupholder 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 106 ...

Page 107: ... The cupholder can be reinstalled by returning to the closed position Adjusting 2nd row seats if equipped Lift control to adjust seat forward or backward 2nd row bucket seat if equipped 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 107 ...

Page 108: ...r adults Adjusting second row bucket and bench seat back Pull control forward to adjust seat back Using same control will fold the seat back flat Reclining the seatback can cause an occupant to slide under the seat s safety belt resulting in severe personal injuries in the event of a collision Accessing the third row seat with a second row bucket seat Ensure head restraint is in the full down posi...

Page 109: ...orner of the seat The seat back will fold flat Continuing to lift the handle will tumble the seat forward allowing easier access to the third row seat 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 109 ...

Page 110: ... Keep floor area free of objects that would prevent proper seat engagement Do not adjust or release the seat floor latch while vehicle is in motion Do not operate the vehicle with seats in tumbled position Always latch the vehicle seat to the floor whether the seat is occupied or empty If not latched the seat may cause injury during a sudden stop 2004 Windstar win Owners Guide post 2002 fmt USA En...

Page 111: ...and seat will not return to their original position Exiting the third row seat Second row bucket seats if equipped Follow directions for accessing the third row seat Second row bench seat To exit the third row activate the easy entry system by pulling on the strap on the rear of the seat This will cause the seatback to flip forward and the seat track latches to open Push the seat forward to allow ...

Page 112: ...pt to return the seat by pushing on the seatback as this will cause the seat tracks to re lock before the seat can be returned Push on the cushion to return the seat Removal of second row seats from vehicle Second row bucket seats 1 Place seat in tumbled position See Accessing 3rd row seat 2 Pull up on front floor release handle yellow 2004 Windstar win Owners Guide post 2002 fmt USA English fus S...

Page 113: ...tach the lap shoulder belts from both sides of the seat by inserting a seat belt tongue or key into the buckle release slot pushing upward as shown and pulling out the mini tongue on the end of the seat belt 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 113 ...

Page 114: ... belt to the stationary portion of the shoulder belt coming out of the trim panel The end of the shoulder belt must be clipped in order to keep it from striking anything during vehicle operation 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 114 ...

Page 115: ... the floor tubs 7 Remove the seat Installation of second row seats Second row bucket seats Prior to installation ensure that the seats are on the correct side of the vehicle Ensure that the seat is positioned so that the seat belt buckle is near the center aisle of the vehicle The seatback must be folded flat prior to installation 1 Position the seat in vehicle 2 Install seat onto rear pin of fron...

Page 116: ... seat latches onto the floor 5 Operate recline lever and push the seat back upright Ensure seat is latched to vehicle floor by pushing pulling on seat If not latched the seat may cause injury during a sudden stop 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 116 ...

Page 117: ... that the seat is locked in place both front and back Do not place the seat front hooks on the front most pin of the front tub Doing so will not allow the seat to fully install in vehicle Ensure seat is latched to vehicle floor by pushing pulling on seat If not latched the seat may cause injury during a sudden stop 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Res...

Page 118: ... the guide in the pocket on the back of the seat 2 If you plan to carry very large objects or items that might damage the center lap shoulder belt detach the belt from the seat Use a key or seat belt tongue to release the buckle 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 118 ...

Page 119: ...e smaller tongue in the slot provided Note The seat can be stowed with the safety belt connected if desired 5 Push the head restraint release buttons and move the head restraints fully down Remove all objects from the seat and stowage tub 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 119 ...

Page 120: ...trap Important If you don t let go of the number 1 strap before the seat back folds completely the seat may not stow flat in the tub Refer to the label attached to the rear of the vehicle seat 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 120 ...

Page 121: ...ber 2 strap 8 Pull the number 3 strap on the seat back to tumble seat all the way in to the tub in the floor Do not use the seat anchors as cargo tie downs 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 121 ...

Page 122: ...r 1 strap pull the number 3 strap to raise the seat back 3 Pull up on the head restraits to adjust them 4 If the center lap shoulder belt is detached remove the belt from the ceiling storage area just ahead of the liftgate opening and buckle the tongue on the end of the belt to the mini buckle on the left side of the center seat Ensure seat is latched to vehicle floor by pushing pulling on seat If...

Page 123: ...h a tailgate function to be utilized when the vehicle is parked and engine turned off This rearward facing position allows the customer to open the liftgate and sit facing out of the vehicle rearward This is not a position suitable for driving Do not drive the vehicle with the seat in this position The safety belts are not functional when the seat is in the tailgate position Ensure head restraints...

Page 124: ... plate The number 1 strap is not used to access this position Do not sit on the head restraints 3 To return the seat ensure seat latching area is free of objects Then raise the seat off the liftgate scuff plate and push at the top of the seat back to rotate the seat back onto the latches Pull up on the head restraints to raise them Ensure seat is latched to vehicle floor by pushing pulling on seat...

Page 125: ...ver seat position sensor passenger occupant classification sensor and indicator lights How does the Personal Safety System work The Personal Safety System can adapt the deployment strategy of your vehicle s safety devices according to crash severity and occupant conditions A collection of crash and occupant sensors provides information to the Restraints control module RCM During a crash the RCM ac...

Page 126: ...y providing a lower air bag output level Passenger occupant classification sensor OCS A label is located under the front passenger seat which is marked OCS Take your vehicle to any Ford or Lincoln Mercury dealer for assistance For air bags to do their job they must inflate with great force and this force can pose a potentially deadly risk to occupants that are very close to the air bag when it beg...

Page 127: ...belt pretensioners The safety belt pretensioners at the front outboard seating positions are designed to tighten the safety belts firmly against the occupant s body during a frontal or near frontal collision This maximizes the effectiveness of the safety belts and helps properly position the occupant relative to the air bag to improve protection The safety belt pretensioners can be either activate...

Page 128: ...ediately Unless serviced the system may not function properly in the event of a collision Safety belt precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips To reduce the risk of injury make sure children sit where they can be properly restrained Never let a passenger hold a child on his or her lap while the vehicle is moving The passenger cannot...

Page 129: ...ck over the inside shoulder 3 Never use a single belt for more than one person Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints Combination lap and shoulder belts 1 Insert the belt tongue into the proper buckle the buckle closest to the direction the tongue is coming from until you hear a snap and feel it latch Make sure the ton...

Page 130: ...ser s chest Failure to inspect and replace if necessary the Belt and Retractor assembly after an accident could increase the risk of injury in a collision Safety belt height adjustment Your vehicle has safety belt height adjustments at the front and second row seating positions Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder To adjust the shoulder belt h...

Page 131: ...f the seat The guide is attached to the driver s side head restraint and is used to adjust the comfort of the shoulder belt for smaller occupants in the center position of the 3rd row seat To adjust the comfort guide Slip the shoulder belt into the belt guide Slide the guide up or down along the head restraint post so that the belt is centered on the occupant s shoulder Safety belt warning light a...

Page 132: ...arning lamp in the instrument cluster when the driver s and front passenger s safety belt is unbuckled The BeltMinder feature uses information from the passenger occupant classification sensor to determine if a front seat passenger is present and therefore potentially in need of a warning To avoid activating the BeltMinder feature for objects placed in the front passenger seat warnings will only b...

Page 133: ...ng light illuminates and the warning chime sounds for 6 seconds every 30 seconds repeating for approximately 5 minutes or until the safety belts are buckled The driver s or front passenger s safety belt becomes unbuckled for approximately 1 minute while the vehicle is traveling at least 5 km h 3 mph and more than 1 2 minutes have elapsed since the ignition switch has been turned to ON The BeltMind...

Page 134: ...possible this can improve comfort I was in a hurry Prime time for an accident BeltMinder reminds us to take a few seconds to buckle up Safety belts don t work Safety belts when used properly reduce risk of death to front seat occupants by 45 in cars and by 60 in light trucks Traffic is light Nearly 1 of 2 deaths occur in single vehicle crashes many when no other vehicles are around Belts wrinkle m...

Page 135: ...n cycle The BeltMinder feature will re enable during the same ignition cycle if the occupant buckles and remains buckled for approximately 30 seconds Confirmation is not given for the one time disable Deactivating activating the BeltMinder feature The driver and front passenger BeltMinder are deactivated activated independently When deactivating activating one seating position do not buckle the ot...

Page 136: ... light will flash 4 times per second for 3 seconds This will enable the BeltMinder feature for that seating position if it is currently disabled As confirmation the restraint system warning light will flash 4 times per second for 3 seconds followed by 3 seconds with the light off then followed by the restraint system warning light flashing 4 times per second for 3 seconds again Safety belt extensi...

Page 137: ...blies after a collision section of this chapter Safety belt assemblies not in use during a collision should also be inspected and replaced if either damage or improper operation is noted Failure to inspect and if necessary replace the safety belt assembly under the above conditions could result in severe personal injuries in the event of a collision Refer to Interior in the Cleaning chapter Replac...

Page 138: ...cts for which the air bags are designed to deploy and air bags do not offer any protection in crashes for which they do not deploy Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries Air bags DO NOT inflate slowly there is a risk of injury from a deploying air bag All occupants of the vehic...

Page 139: ...Recline the seat slightly one or two degrees from the upright position Do not put anything on or over the air bag module Placing objects on or over the air bag inflation area may cause those objects to be propelled by the air bag into your face and torso causing serious injury Do not attempt to service repair or modify the air bag supplemental restraint systems or its fuses See your Ford or Lincol...

Page 140: ...ate the condition of the system Refer to the Warning light section in the Instrument cluster chapter Routine maintenance of the air bag is not required A difficulty with the system is indicated by one or more of the following The readiness light same light for front and side air bag system will either flash or stay lit The readiness light will not illuminate immediately after ignition is turned on...

Page 141: ...his may consist of cornstarch talcum powder to lubricate the bag or sodium compounds e g baking soda that result from the combustion process that inflates the air bag Small amounts of sodium hydroxide may be present which may irritate the skin and eyes but none of the residue is toxic While the system is designed to help reduce serious injuries contact with a deploying air bag may also cause abras...

Page 142: ...g system The front passenger sensing system will turn off the front passenger s frontal air bag under certain conditions The driver s air bag and side air bag are not part of the front passenger sensing system The front passenger sensing system works with sensors that are part of the front passenger s seat and safety belt The sensors are designed to detect the presence of a properly seated occupan...

Page 143: ...en installed and the indicator is not lit then turn the vehicle off remove the child restraint from the vehicle and reinstall the restraint following the child restraint manufacturer s directions The front passenger sensing system is designed to enable may inflate the right front passenger s frontal air bag anytime the system senses that a person of adult size is sitting properly in the front pass...

Page 144: ...m with the passenger sensing system the airbag readiness light in the instrument cluster will stay lit Do NOT attempt to repair or service the system take your vehicle immediately to the dealer If it is necessary to modify an advanced front air bag system to accommodate a person with disabilities contact the Ford Customer Relationship Center at the phone number shown in the Customer Assistance sec...

Page 145: ...ir bags in combination with seat belts can help reduce the risk of severe injuries in the event of a significant side impact collision The side air bags are fitted on the outboard side of the seatbacks of the front seats In certain lateral collisions the air bag on the side affected by the collision will be inflated even if the respective seat is not occupied The air bag was designed to inflate be...

Page 146: ...ot replaced the unrepaired area will increase the risk of injury in a collision Safety Canopy姟 system if equipped Do not place objects or mount equipment on or near the headliner at the siderail that may come into contact with a deploying Safety Canopy娂 Failure to follow these instructions may increase the risk of personal injury in the event of a collision Do not lean your head on the door The Sa...

Page 147: ...afety Canopy娂 The Safety Canopy娂 system consists of the following An inflatable nylon curtain with a gas generator concealed behind the headliner and above the doors one on each side of vehicle A headliner designed to flex open above the side doors to allow Safety Canopy娂 deployment The same warning light electronic control and diagnostic unit as used for the front airbags Two crash sensors mounte...

Page 148: ...ts are occupied The Safety Canopy娂 is designed to inflate between the side window area and occupants to further enhance protection provided in side impact collisions and rollover events The fact that the Safety Canopy娂 did not activate in a collision does not mean that something is wrong with the system Rather it means the forces were not of the type sufficient to cause activation The Safety Canop...

Page 149: ...rship or qualified technician Air bags MUST BE disposed of by qualified personnel SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safety restraints for children Also see Air bag supplemental restraint system SRS in this chapter for special instructions about using air bags Important child restraint precautions You are required by law to use safety re...

Page 150: ... unattended in your vehicle Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 pounds and are around 4 years of age Although the lap shoulder belt will provide some protection these children are still too small for lap shoulder belts to fit properly which could increase the risk of serious injury To improve the fit of both the lap and shoulder belt on chi...

Page 151: ...ield remove the shield and use the lap shoulder belt If a seating position has a low seat back and no head restraint a backless booster seat may place your child s head top of ear level above the top of the seat In this case move the backless booster to another seating position with a higher seat back and lap shoulder belts Those with a high back If with a backless booster seat you cannot find a s...

Page 152: ...with lap shoulder belts in the back seat the safest place for children to ride Follow all instructions provided by the manufacturer of the booster seat Never put the shoulder belt under a child s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision Never use pillows books or towels to boost a child Th...

Page 153: ...s in a child restraint Top tether anchors can be used for children up to 27 kg 60 pounds in a child restraint and to provide upper torso restraint for children up to 36 kg 80 pounds using an upper torso harness and a belt positioning booster Ford recommends the use of a child safety seat having a top tether strap Install the child safety seat in a seating position with LATCH and tether anchors For...

Page 154: ...r possible 1 Position the child safety seat in a seat with a combination lap and shoulder belt If you use the 3rd row center seat and the safety belt has been detached from the seat to carry large cargo remove the safety belt from the stowage area on the ceiling and buckle the small tongue on the end of the belt to the mini buckle on the left side of the center seat position 2 Pull down on the sho...

Page 155: ...m for that seating position until you hear a snap and feel the latch engage Make sure the tongue is latched securely by pulling on it 5 To put the retractor in the automatic locking mode grasp the shoulder portion of the belt and pull downward until all of the belt is pulled out and a click is heard 6 Allow the belt to retract The belt will click as it retracts to indicate it is in the automatic l...

Page 156: ...r is in the automatic locking mode you should not be able to pull more belt out If the retractor is not locked unbuckle the belt and repeat steps two through nine Check to make sure the child seat is properly secured before each use Attaching child safety seats with tether straps Most new forward facing child safety seats include a tether strap which goes over the back of the seat and hooks to an ...

Page 157: ...h seat can be used either for child safety seats at the two seating positions or either anchor can be used for a single LATCH child seat installed at the center of the bench seat Front passenger seating position manual adjusting seats only 1 Position the child safety seat on the passenger seat cushion 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 157 ...

Page 158: ...he head restraint posts If the top of the safety seat hits the head restraint raise the head restraint to let the child seat fit further rearward 3 Grasp the tether strap and position it to the seat frame 4 Rotate the tether hook and clip the tether strap to the seat frame 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 158 ...

Page 159: ... Rotate the tether strap clip 6 Install the child safety seat tightly using the LATCH anchors or safety belts Follow the instructions in this chapter 7 Tighten the child safety seat tether strap according to the manufacturer s instructions 2004 Windstar win Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 159 ...

Page 160: ... Lower Anchors and Tethers for Children attachments for child seat anchors New child safety seats have two rigid or webbing mounted attachments that connect to two anchors at certain seating positions in your vehicle This type of child seat eliminates the need to use safety belts to attach the child seat For forward facing child seats the tether strap must also be attached to the proper tether anc...

Page 161: ...ed for the center position Do not use the two designated seating positions of the 2nd row bench when a LATCH child seat is installed at the center A child seat will block access to the safety belt buckles Never attach two LATCH child safety seats to the same anchor In a crash one anchor may not be strong enough to hold two child safety seat attachments and may break causing serious injury or death...

Page 162: ...eping the child seat just touching the vehicle seat gives the best protection in a severe crash Adjusting the seat back angle may allow the tether strap to be tight without lifting the child seat Each time you use the safety seat check that the seat is properly attached to the lower anchors and tether anchor Try to tilt the child seat from side to side Also try to tug the seat forward Check to see...

Page 163: ... the engine Release the key as soon as the engine starts Preparing to start your vehicle Engine starting is controlled by the powertrain control system This system meets all Canadian Interference Causing Equipment standard requirements regulating the impulse electrical field strength of radio noise When starting a fuel injected engine avoid pressing the accelerator before or during starting Only u...

Page 164: ...dealer inspect your vehicle immediately Do not drive if you smell exhaust fumes Important safety precautions When the engine starts the idle RPM runs faster to warm the engine If the engine idle speed does not slow down automatically have the vehicle checked Before starting the vehicle 1 Make sure all occupants buckle their safety belts For more information on safety belts and their proper usage r...

Page 165: ...ails to illuminate have the vehicle serviced If the driver s safety belt is fastened the light may not illuminate Starting the engine Note Whenever you start your vehicle release the key as soon as the engine starts Excessive cranking could damage the starter 4 3 2 1 2004 Windstar win Owners Guide post 2002 fmt USA English fus Driving 165 ...

Page 166: ...n a region where temperatures reach 23 C 10 F or below For best results plug the heater in at least three hours before starting the vehicle The heater can be plugged in the night before starting the vehicle To reduce the risk of electrical shock do not use your heater with ungrounded electrical systems or two pronged cheater adapters Guarding against exhaust fumes Carbon monoxide is present in exh...

Page 167: ...tion may be observed during ABS braking this is normal and should be no reason for concern ABS warning lamp The ABS lamp in the instrument cluster momentarily illuminates when the ignition is turned to ON If the light does not illuminate during start up remains on or flashes the ABS may be disabled and may need to be serviced Even when the ABS is disabled normal braking is still effective If your ...

Page 168: ...rking brake fully and make sure that the gearshift is securely latched in P Park ADVANCETRAC姟 STABILITY ENHANCEMENT SYSTEM IF EQUIPPED The AdvanceTrac娂 system helps the driver maintain the stability and steer ability of the vehicle The system integrates anti lock braking system ABS and Traction Control娂 and a more advanced function to further enhance the stability of the vehicle AdvanceTrac娂 const...

Page 169: ...apter The AdvanceTrac娂 system automatically turns on when the engine is started However the system does not function when the vehicle is traveling in R Reverse If you are operating the speed control system and road conditions change causing the AdvanceTrac娂 to activate the AdvanceTrac娂 will disengage the speed control When driving conditions permit you can return to speed control by pressing RESUM...

Page 170: ... for an extended period of time the brake portion of the system will shut down to allow the brakes to cool down A limited AdvanceTrac娂 function using only engine power reduction will still help control the wheels from over spinning When the brakes have cooled down the system will again function normally Anti lock braking is not affected by this condition and will function normally during the cool ...

Page 171: ...e shift interlock This vehicle is equipped with a brake shift interlock feature that prevents the gearshift lever from being moved from P Park when the ignition is in the RUN position unless the brake pedal is depressed If you cannot move the gearshift lever out of P Park with the ignition in the RUN position and the brake pedal depressed 1 Apply the parking brake 2 Insert the key and turn it to t...

Page 172: ...ncrease durability and provide consistent shift feel over the life of the vehicle A new vehicle or transaxle may have firm and or soft shifts This operation is considered normal and will not affect function or durability of the transaxle Over time the adaptive learning process will fully update transaxle operation Additionally whenever the battery is disconnected or a new battery installed the str...

Page 173: ...al With the gearshift lever in N Neutral the vehicle can be started and is free to roll Hold the brake pedal down while in this position D Drive with Overdrive The normal driving position for the best fuel economy The transaxle operates in gears one through four 3 Third This position allows for all forward gears except overdrive Provides more engine braking than D Drive Use when driving conditions...

Page 174: ...e vehicle if the engine is not at normal operating temperature or damage to the transmission may occur Do not rock the vehicle for more than a minute or damage to the transmission and tires may occur or the engine may overheat REVERSE SENSING SYSTEM IF EQUIPPED The Reverse Sensing System RSS sounds a tone to warn the driver of obstacles near the rear bumper when the R Reverse is selected and the v...

Page 175: ...outer corners of the bumper refer to the figures for approximate zone coverage areas As you move closer to the obstacle the rate of the tone increases When the obstacle is less than 25 0 cm 10 in away the tone will sound continuously If the RSS detects a stationary or receding object further than 25 0 cm 10 in from the side of the vehicle the tone will sound for only three seconds Once the system ...

Page 176: ... severely damage your engine Once through the water always dry the brakes by moving your vehicle slowly while applying light pressure on the brake pedal Wet brakes do not stop the vehicle as quickly as dry brakes Driving through deep water where the transmission vent tube is submerged may allow water into the transmission and cause internal transmission damage VEHICLE LOADING WITH AND WITHOUT A TR...

Page 177: ...ty Compliance Certification Label located on the driver s door or door pillar The total load on each axle must never exceed its GAWR Exceeding the Safety Certification Label axle weight rating limits could result in substandard vehicle handling performance engine transmission and or structural damage serious damage to the vehicle loss of control and personal injury Note For trailer towing informat...

Page 178: ... the vehicle loss of control and personal injury GCW Gross Combined Weight is the weight of the loaded vehicle GVW plus the weight of the fully loaded trailer GCWR Gross Combined Weight Rating is the maximum allowable weight of the vehicle and the loaded trailer including all cargo and passengers that the vehicle can handle without risking damage Important The towing vehicle s braking system is ra...

Page 179: ...l Do not use replacement tires with lower load carrying capacities than the originals because they may lower the vehicle s GVWR and GAWR limitations Replacement tires with a higher limit than the originals do not increase the GVWR and GAWR limitations Exceeding any vehicle weight rating limitation could result in serious damage to the vehicle and or personal injury TRAILER TOWING Your vehicle is c...

Page 180: ...emoved from the trailer and or the vehicle until all weights are within specified limits Thoroughly prepare your vehicle for towing Refer to Preparing to tow in this chapter Use extra caution when driving while trailer towing Refer to Driving while you tow in this chapter Service your vehicle more frequently if you tow a trailer Refer to Special Operating Conditions in the scheduled maintenance gu...

Page 181: ...control and personal injury Preparing to tow Use the proper equipment for towing a trailer and make sure it is properly attached to your vehicle See your dealer or a reliable trailer dealer if you require assistance Hitches Do not use hitches that clamp onto the vehicle bumper Use a load carrying hitch that does not exceed your vehicle s capability See the Tongue Load section in the trailer towing...

Page 182: ... or attaching wiring to the vehicle bulbs may DISABLE the rear vehicle lamps or cause them not to function properly Your lamp outage feature may also be disabled or provide incorrect information See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps Driving while you tow When towing a trailer Turn off the speed control The speed control may shut...

Page 183: ... a grade If you must park on a grade place wheel chocks under the trailer s wheels RECREATIONAL TOWING Follow these guidelines for your specific powertrain combination to tow your vehicle with all four wheels on the ground such as behind a recreational vehicle These guidelines are designed to ensure that your transmission is not damaged due to insufficient lubrication All Front Wheel Drive FWD veh...

Page 184: ...non warranty related tows like accidents or getting stuck in the mud or snow are covered some exclusions apply such as impound towing or repossession Canadian customers refer to your Owner Information Guide for information on coverage period exact fuel amounts towing of your disabled vehicle emergency travel expense reimbursement travel planning benefits USING ROADSIDE ASSISTANCE Complete the road...

Page 185: ...coverage prior to your Basic Warranty s Roadside Assistance expiring For more information and enrollment contact 1 877 294 2582 or visit our website at www ford ca HAZARD FLASHER CONTROL The hazard flasher is located on the instrument panel by the radio The hazard flashers will operate when the ignition is off Push in the flasher control and all front and rear direction signals will flash Press th...

Page 186: ...ke another check of leaks FUSES AND RELAYS Fuses If electrical components in the vehicle are not working a fuse may have blown Blown fuses are identified by a broken wire within the fuse Check the appropriate fuses before replacing any electrical components Note Always replace a fuse with one that has the specified amperage rating Using a fuse with a higher amperage rating can cause severe wire da...

Page 187: ...ink Pink 40A Orange Green Green 50A Red Red Red 60A Blue Yellow 70A Tan Brown 80A Natural Black Passenger compartment fuse panel The fuse panel is located below and to the left of the steering wheel by the brake pedal Remove the panel cover to access the fuses To remove the fuse panel cover pull up on the latch on the right or left side of the cover To remove a fuse use the fuse puller tool provid...

Page 188: ...adio feed 6 5A Driver door switch illumination Passenger door switch illumination 7 10A Rear wiper Run feed 8 10A Cluster Electronic Automatic Temperature Control EATC B feed 9 10A Passive Anti theft System PATS LED feed 10 5A Auxiliary radio DVD 11 5A Auxiliary climate control system Power Liftgate Module Left and right power sliding door module Data Link Connector DLC Clock B feeds 2004 Windstar...

Page 189: ...r Run Start 17 10A Restraint Control Module RCM Passenger Air bag Disable Indicator PADI Passenger Occupant Detection System PODS Run Start 18 10A Anti lock Brake System ABS module Brake pressure switch Speed control Run Start 19 5A PATS Cluster Air bag LED Powertrain Control Module PCM relay Run Start 20 10A Liftgate Start feed Radio Start feed 21 10A Starter relay power START Power distribution ...

Page 190: ...r for the power distribution box can be removed by releasing the tab on the back left corner of the cover then pulling the cover up The high current fuses are coded as follows Fuse Relay Location Fuse Amp Rating Power Distribution Box Description 1 Not used 2 30A Right cooling fan 3 30A Left cooling fan 4 30A Starter solenoid 5 30A Right hand power sliding door 6 30A SJB accessory 2 driver power w...

Page 191: ...iding door 20 Mini relay Powertrain Control Module PCM power 21 Mini relay Horn 22 Micro relay A C clutch 23 Micro relay High beams 24 Mini relay Starter 25 Micro relay Fuel pump 26 Not used 27 Not used 28 Mini relay Auxiliary blower 29 Micro relay Trailer park lamps 30 Micro relay Left trailer stop turn lamps 31 Micro relay Right trailer stop turn lamps 32 Mini relay Rear defroster 40 15A Engine ...

Page 192: ...non memory or memory module 52 20A Trailer tow park lamps 53 10A Heated mirrors 54 30A Front wiper motor 55 25A Rear wiper motor 56 30A Premium sound radio 57 20A Cigar lighter 58 30A SJB 1 Center High Mounted Stop Lamp CHMSL License plate lamps OBD II Dome lamp Auxiliary blend doors Switch illumination feeds F 8 F 9 F 10 and F 11 59 20A Radio non premium 60 30A SJB 4 Back up lamps Theft sounder D...

Page 193: ...ch illumination Climate control illumination 63 20A Instrument panel power point 64 20A Ignition switch 1 feed 65 30A SJB 2 Left cornering auxiliary lamps Left low beam Right front park turn lamps Right rear park stop turn lamps Puddle lamps Mirror signals Visors 2nd and 3rd row lamps Cargo lamp Defroster indicator 66 20A 2nd row seat power point 67 20A Ignition switch 2 feed 70 Not used 71 Not us...

Page 194: ... tire with a full size tire as soon as possible Note The Low Tire Warning system will detect the temporary spare tire and illuminate the low tire warning light until the spare tire is replaced with a proper full size tire To reset the system refer to Servicing your tires in the Maintenance and specifications chapter If you use the temporary spare tire continuously or do not follow these precaution...

Page 195: ...ls for your vehicle are stowed in the following locations Item Location Spare tire Under the vehicle just forward of the rear bumper Jack wheel nut wrench Behind the access panel located on the right rear quarter panel interior trim Jack handle Attached to jack with clip Flat tire tether wing screw and cable tie Inside tire tether kit next to jack Removing the jack and tools 1 Locate the access pa...

Page 196: ...loor to expose the hex nut On cargo van model lift flap in mat to expose hex nut 2 Insert the lug nut wrench on the hex nut in cargo floor 3 Turn the wrench counterclockwise until tire is lowered to the ground and the cable is slightly slack 2004 Windstar win Owners Guide post 2002 fmt USA English fus Roadside Emergencies 196 ...

Page 197: ...tire Unlock the secondary locking retainer by rotating the top portion one quarter turn and remove it from the outer hole in the tire Secondary lock in unlocked position 2004 Windstar win Owners Guide post 2002 fmt USA English fus Roadside Emergencies 197 ...

Page 198: ...le is in P Park To help prevent the vehicle from moving when you change a tire be sure the parking brake is set then block in both directions the wheel that is diagonally opposite other side and end of the vehicle to the tire being changed If the vehicle slips off the jack you or someone else could be seriously injured 1 Park on a level surface activate hazard flashers and set parking brake 2004 W...

Page 199: ... plastic nuts on the center ornament with the wheel nut wrench then remove the plastic nuts 6 Remove the center ornament or wheel cover from the wheel with the tapered end of the wheel nut wrench Insert and twist the handle then pry against the wheel 7 Loosen each wheel lug nut one half turn counterclockwise but do not remove them until the wheel is raised off the ground 2004 Windstar win Owners G...

Page 200: ...of personal injury do not put any part of your body under the vehicle while changing a tire Do not start the engine when your vehicle is on the jack The jack is only meant for changing the tire 10 Remove the lug nuts with the lug wrench 11 Replace the flat tire with the spare tire making sure the valve stem is facing outward Reinstall lug nuts until the wheel is snug against the hub Do not fully t...

Page 201: ... Place tire inside the vehicle near the rear of the vehicle with the valve stem facing down 1 Remove tether kit from the jack storage area 2 Pass cable retainer through the center of the wheel 3 Raise the tire and secure the cable with the wing screw provided in the tether cable kit by installing it on the luggage back panel and turning the wing screw clockwise You will hear an audible click when ...

Page 202: ...he jack handle clockwise until the tire is raised to its stowed position underneath the vehicle The effort to turn the jack handle increases significantly and the spare tire carrier ratchets or slips when the tire is raised to the maximum tightness Tighten to the best of your ability to the point where the ratchet slip occurs if possible The spare tire carrier will not allow you to overtighten If ...

Page 203: ...eners When a wheel is installed always remove any corrosion dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel Installing wheels without correct metal to metal contact at the wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come off while the vehicle is in motion resulting i...

Page 204: ...booster vehicle close to the hood of the disabled vehicle making sure the two vehicles do not touch Set the parking brake on both vehicles and stay clear of the engine cooling fan and other moving parts 4 Check all battery terminals and remove any excessive corrosion before you attach the battery cables Ensure that vent caps are tight and level 5 Turn the heater fan on in both vehicles to protect ...

Page 205: ...e positive cable to the positive terminal of the assisting battery 3 Connect the negative cable to the negative terminal of the assisting battery 2004 Windstar win Owners Guide post 2002 fmt USA English fus Roadside Emergencies 205 ...

Page 206: ...A spark may cause an explosion of the gases that surround the battery 5 Ensure that the cables are clear of fan blades belts moving parts of both engines or any fuel delivery system parts Jump starting 1 Start the engine of the booster vehicle and run the engine at moderately increased speed 2 Start the engine of the disabled vehicle 3 Once the disabled vehicle has been started run both engines fo...

Page 207: ...e jumper cable from the ground metal surface Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Remove the jumper cable on the negative connection of the booster vehicle s battery 2004 Windstar win Owners Guide post 2002 fmt USA English fus Roadside Emergencies 207 ...

Page 208: ... from the positive terminal of the disabled vehicle s battery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minutes so the engine computer can relearn its idle conditions 2004 Windstar win Owners Guide post 2002 fmt USA English fus Roadside Emergencies 208 ...

Page 209: ...ift the front wheels must be placed on a dolly to prevent damage to the transaxle If your vehicle must be towed with the drive wheels on the ground Place the transaxle in N Neutral Do not exceed the distance of 80 km 50 miles Do not exceed the speed of 56 km h 35 mph If the vehicle is towed by other means or incorrectly vehicle damage may occur Ford Motor Company produces a towing manual for all a...

Page 210: ...with the service you are receiving follow these steps 1 Contact your Sales Representative or Service Advisor at your selling servicing dealership 2 If your inquiry or concern remains unresolved contact the Sales Manager Service Manager or Customer Relations Manager 3 If you require assistance or clarification on Ford Motor Company policies or procedures please contact the Ford Customer Relationshi...

Page 211: ...y of Canada Limited P O Box 2000 Oakville Ontario L6J 5E4 1 800 387 9333 www lincolncanada com In order to help you service your Lincoln vehicle please have the following information available when contacting the Lincoln Centre Your telephone number home and business The name of the dealer and the city where the dealership is located The year and make of your vehicle The date of vehicle purchase T...

Page 212: ...after your Bumper to Bumper Warranty expires You may purchase Ford ESP from any participating Ford and Lincoln Mercury and Ford of Canada dealer There are several plans available in various time distance and deductible combinations which can be tailored to fit your own driving needs Ford ESP also offers reimbursement benefits for towing and rental coverage When you buy Ford ESP you receive Peace o...

Page 213: ...ems not covered by the New Vehicle Limited Warranty including maintenance and wear items alleged personal injury property damage claims cases currently in litigation vehicles not used primarily for family personal or household purposes except in states where the Dispute Settlement Board is required to review commercial vehicles vehicles with non U S warranties Concerns are ineligible for review if...

Page 214: ...ase The year make model and Vehicle Identification Number VIN listed on your vehicle ownership license The date of repair s and mileage at the time of occurrence s The current mileage The name of the dealer s who sold or serviced the vehicle A brief description of your unresolved concern A brief summary of the action taken by the dealer s and Ford Motor Company The names if known of all the people...

Page 215: ...one number Dispute Settlement Board P O Box 5120 Southfield MI 48086 5120 1 800 428 3718 You may also contact the North American Customer Relationship Center at 1 800 392 3673 Ford TDD for the hearing impaired 1 800 232 5952 or by writing to the Center at the following address Ford Motor Company Customer Relationship Center P O Box 6248 Dearborn Michigan 48121 UTILIZING THE MEDIATION ARBITRATION P...

Page 216: ...fuel in your vehicle without proper conversion may damage the effectiveness of your emission control system and may cause engine knocking or serious engine damage Ford Motor Company Ford of Canada is not responsible for any damage caused by use of improper fuel In the United States using leaded fuel may also result in difficulty importing your vehicle back into the U S If your vehicle must be serv...

Page 217: ...ty after a reasonable number of attempts the manufacturer shall be required to either replace the vehicle with one substantially identical or repurchase the vehicle and reimburse the buyer in an amount equal to the actual price paid or payable by the consumer less a reasonable allowance for consumer use The consumer has the right to choose whether to receive a refund or replacement vehicle Califor...

Page 218: ...way Traffic Safety Administration NHTSA in addition to notifying Ford Motor Company If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Ford Motor Company To contact NHTSA you may either cal...

Page 219: ...ause they can cause damage to the vehicle s paintwork and trim over time Remove any exterior accessories such as antennas before entering a car wash Suntan lotions and insect repellents can damage any painted surface if these substances come in contact with your vehicle wash off as soon as possible WAXING Applying a polymer paint sealant to your vehicle every six months will assist in reducing min...

Page 220: ...gitation with a sponge Rinse thoroughly with a strong stream of water Never apply any cleaning chemical to hot or warm wheel rims or covers Some automatic car washes may cause damage to the finish on your wheel rims or covers Chemical strength cleaners or cleaning chemicals in combination with brush agitation to remove brake dust and dirt could wear away the clearcoat finish over time Do not use h...

Page 221: ...esent use Motorcraft Bug and Tar Remover ZC 42 WINDOWS AND WIPER BLADES The windshield rear and side windows and the wiper blades should be cleaned regularly If the wipers do not wipe properly substances on the vehicle s glass or the wiper blades may be the cause These may include hot wax treatments used by commercial car washes tree sap or other organic contamination To clean these items please f...

Page 222: ...f the air bag system Be certain to wash or wipe your hands clean if you have been in contact with certain products such as insect repellent and suntan lotion in order to avoid possible damage to the interior painted surfaces INTERIOR TRIM Clean the interior trim areas with a damp cloth then dry by wiping with a dry soft clean cloth Do not use household or glass cleaners as these may damage the fin...

Page 223: ... cause premature wearing of the clear protective coating Note In some instances color or dye transfer can occur when wet clothing comes in contact with leather upholstery If this occurs the leather should be cleaned immediately to avoid permanent staining UNDERBODY Flush the complete underside of your vehicle frequently Keep body and door drain holes free from packed dirt FORD LINCOLN AND MERCURY ...

Page 224: ...t Wheel and Tire Cleaner ZC 37 A Motorcraft Dash and Vinyl Cleaner ZC 38 A Motorcraft Car Care Kit ZC 26 Ford Premium Car Wash Concentrate F2SZ 19523 WC Motorcraft Carlite Glass Cleaner Canada only CXC 100 Motorcraft Spot and Stain Remover ZC 14 Motorcraft Detail Wash ZC 3 A Motorcraft Tire Clean and Shine ZC 28 Motorcraft Triple Clean ZC 13 Motorcraft Ultra Clear Spray Glass Cleaner not available...

Page 225: ... vehicle PRECAUTIONS WHEN SERVICING YOUR VEHICLE Do not work on a hot engine Make sure that nothing gets caught in moving parts Do not work on a vehicle with the engine running in an enclosed space unless you are sure you have enough ventilation Keep all open flames and other lit material away from the battery and all fuel related parts Working with the engine off 1 Set the parking brake and shift...

Page 226: ...iliary latch that is located under the front center of the hood 3 Lift the hood and secure it with the prop rod Your vehicle s hood has two locations for the prop rod to be placed These locations provide two different hood opening positions Use the location which best suits your needs 2004 Windstar win Owners Guide post 2002 fmt USA English fus Maintenance and Specifications 226 ...

Page 227: ...y 3 Power distribution box 4 Battery 5 Automatic transmission fluid dipstick 6 Engine oil dipstick 7 Engine oil filler cap 8 Windshield washer fluid reservoir 9 Engine coolant reservoir 10 Power steering fluid reservoir 2004 Windstar win Owners Guide post 2002 fmt USA English fus Maintenance and Specifications 227 ...

Page 228: ...ction Failure to use washer fluid with antifreeze protection in cold weather could result in impaired windshield vision and increase the risk of injury or accident Note Do not put washer fluid in the engine coolant reservoir Washer fluid placed in the cooling system may harm engine and cooling system components Checking and adding washer fluid for the liftgate Washer fluid for the liftgate is supp...

Page 229: ...L If the oil level is below the MIN mark add enough oil to raise the level within the MIN MAX range Oil levels above the MAX mark may cause engine damage Some oil must be removed from the engine by a service technician 7 Put the indicator back in and ensure it is fully seated Adding engine oil 1 Check the engine oil For instructions refer to Checking the engine oil in this chapter MAX MIN 2004 Win...

Page 230: ...ne oil Only use oils Certified For Gasoline Engines by the American Petroleum Institute API To protect your engine s warranty use Motorcraft SAE 5W 20 or an equivalent 5W 20 oil meeting Ford specification WSS M2C153 H SAE 5W 20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle s engine Do not use supplemental engine oil additives cleaners or oth...

Page 231: ... try to only fill the battery cells with distilled water If the battery needs water often have the charging system checked If your battery has a cover shield make sure it is reinstalled after the battery has been cleaned or replaced For longer trouble free operation keep the top of the battery clean and dry Also make certain the battery cables are always tightly fastened to the battery terminals I...

Page 232: ...ing the first few hundred kilometers miles of operation until the adaptive strategy has been learned The adaptive learning strategy is maintained by power from the battery When the battery is disconnected or a new battery is installed the transaxle must relearn its adaptive strategy Optimal shifting will resume within a few hundred kilometers miles of operation Because your vehicle s engine is ele...

Page 233: ...ponsible manner Follow your local authorized standards for disposal Call your local authorized recycling center to find out more about recycling automotive batteries ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in the scheduled maintenance guide The coolant concentration should be maintained at 50 50 coolant ...

Page 234: ... engine coolant in the reservoir The engine coolant should be at the cold fill level or within the cold fill range as listed on the engine coolant reservoir depending upon application Refer to the Scheduled Maintenance Guide for service interval schedules Be sure to read and understand Precautions when servicing your vehicle in this chapter If the engine coolant has not been checked at the recomme...

Page 235: ...oolant from yellow to golden tan Do not add mix an orange colored extended life coolant such as Motorcraft Speciality Orange Engine Coolant VC 2 US or CXC 209 Canada meeting Ford specification WSS M97B44 D with the factory filled coolant Mixing Motorcraft Speciality Orange Engine Coolant or any orange colored extended life product with your factory filled coolant can result in degraded corrosion p...

Page 236: ...and remove the cap 5 Fill the coolant reservoir slowly with the proper coolant mixture see above to within the cold fill range or the cold full level on the reservoir If you removed the radiator cap in an overflow system fill the radiator until the coolant is visible and radiator is almost full 6 Replace the cap Turn until tightly installed Cap must be tightly installed to prevent coolant loss Aft...

Page 237: ... 50 NEVER increase the coolant concentration above 60 Increased engine coolant concentrations above 60 will decrease the overheat protection characteristics of the engine coolant and may cause engine damage Refer to the chart on the coolant container to ensure the coolant concentration in your vehicle will provide adequate freeze protection at the temperatures in which you drive in the winter mont...

Page 238: ... it stops before completely removing the fuel filler cap Otherwise fuel may spray out and injure you or others If you do not use the proper fuel filler cap excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision which may result in possible personal injury Automotive fuels can cause serious injury or death if misused or mishandled ...

Page 239: ...sulfiram for the treatment of alcoholism Breathing gasoline vapors or skin contact could cause an adverse reaction In sensitive individuals serious personal injury or sickness may result If fuel is splashed on the skin promptly wash skin thoroughly with soap and water Consult a physician immediately if you experience an adverse reaction When refueling always shut the engine off and never allow spa...

Page 240: ...ustomer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used The fuel system may be under pressure If the fuel filler cap is venting vapor or if you hear a hissing sound wait until it stops before completely removing the fuel filler cap Otherwise fuel may spray out and injure you or others If you do not use the pr...

Page 241: ... problems to become more pronounced If the problems persist see your dealer or a qualified service technician It should not be necessary to add any aftermarket products to your fuel tank if you continue to use high quality fuel of the recommended octane rating Aftermarket products could cause damage to the fuel system Repairs to correct the effects of using an aftermarket product in your fuel may ...

Page 242: ...sure of fuel economy We do not recommend taking fuel economy measurements during the first 1 600 km 1 000 miles of driving engine break in period You will get a more accurate measurement after 3 000 km 5 000 km 2 000 miles 3 000 miles Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal to the rated refill capacity of the fuel tank as listed in the Refill capacit...

Page 243: ...l added in liters or gallons 3 After at least three to five tank fill ups fill the fuel tank and record the current odometer reading 4 Subtract your initial odometer reading from the current odometer reading 5 Follow one of the simple calculations in order to determine fuel economy Calculation 1 Multiply liters used by 100 then divide by total kilometers traveled Calculation 2 Divide total miles t...

Page 244: ...t in reduced fuel economy Warming up a vehicle on cold mornings is not required and may reduce fuel economy Resting your foot on the brake pedal while driving may reduce fuel economy Combine errands and minimize stop and go driving Maintenance Keep tires properly inflated and use only recommended size Operating a vehicle with the wheels out of alignment will reduce fuel economy Use recommended eng...

Page 245: ...t the Range of L 100 km MPG expected on the vehicle under optimum conditions Your fuel economy may vary depending upon the method of operation and conditions EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards To make sure that the catalytic converter ...

Page 246: ...on Decal located on or near the engine This decal identifies engine displacement and gives some tune up specifications Please consult your Warranty Guide for complete emission warranty information On board diagnostics OBD II Your vehicle is equipped with a computer that monitors the engine s emission control system This system is commonly known as the On Board Diagnostics System OBD II This OBD II...

Page 247: ...a not ready for I M test condition To ready the on board diagnostics system for I M testing a minimum of 30 minutes of city and highway driving is necessary as described below First at least 10 minutes of driving on an expressway or highway Next at least 20 minutes driving in stop and go city type traffic with at least four idle periods Allow the vehicle to sit for at least eight hours without sta...

Page 248: ...ised seek service from your dealer immediately TRANSMISSION FLUID Checking automatic transmission fluid Refer to your scheduled maintenance guide for scheduled intervals for fluid checks and changes Your transaxle does not consume fluid However the fluid level should be checked if the transaxle is not working properly i e if the transaxle slips or shifts slowly or if you notice some sign of fluid ...

Page 249: ...bottom of the dipstick and the outside temperatures are above 10 C 50 F Correct fluid level The transmission fluid should be checked at normal operating temperatures 66 C 77 C 150 F 170 F on a level surface The normal operating temperature can be reached after approximately 30 km 20 miles of driving The transmission fluid should be in this range if at normal operating temperature 66 C 77 C 150 F 1...

Page 250: ... and maximum section width For example Treadwear 200 Traction AA Temperature A These Tire Quality Grades are determined by standards that the United States Department of Transportation has set Tire Quality Grades apply to new pneumatic tires for use on passenger cars They do not apply to deep tread winter type snow tires space saver or temporary use spare tires tires with nominal rim diameters of ...

Page 251: ...eat when tested under controlled conditions on a specified indoor laboratory test wheel Sustained high temperature can cause the material of the tire to degenerate and reduce tire life and excessive temperature can lead to sudden tire failure The grade C corresponds to a level of performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No 109 Grades B and...

Page 252: ...ric unit of air pressure PSI Pounds per square inch a standard unit of air pressure B pillar The structural member at the side of the vehicle behind the front door Bead area of the tire Area of the tire next to the rim Sidewall of the tire Area between the bead area and the tread Tread area of the tire Area of the perimeter of the tire that contacts the road when mounted on the vehicle Rim The met...

Page 253: ... radial type tire 5 15 Indicates the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter 6 95 Indicates the tire s load index It is an index that relates to how much weight a tire can carry You may find this information in your owner s guide If not contact a local tire dealer Note You may not find this information on all...

Page 254: ...d year the tire was built For example the numbers 317 mean the 31st week of 1997 After 2000 the numbers go to four digits For example 2501 means the 25th week of 2001 The numbers in between are marketing codes used at the manufacturer s discretion This information is used to contact customers if a tire defect requires a recall 9 M S or M S Mud and Snow or AT All Terrain or AS All Season 10 Tire Pl...

Page 255: ... and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel 13 Maximum Permissible Inflation Pressure Tire manufactures maximum permissible pressure and or the pressure at which the maximum load can be carried by the tire This pressure is normally higher than the manufacturer s recommended cold inflation pressure which can be found on eith...

Page 256: ...carrying capabilities and its inflation limits 3 Maximum Load Dual kg lbs at kPa psi cold Indicates the maximum load and tire pressure when the tire is used as a dual a dual is defined as when four tires are put on the rear axle a total of six or more tires on the vehicle 4 Maximum Load Single kg lbs at kPa psi cold Indicates the maximum load and tire pressure when the tire is used as a single a s...

Page 257: ...ou change your wheel size you will have to purchase new tires to match the new wheel diameter Location of the tire label You will find a tire label containing tire inflation pressure by tire size and other important information located on the B Pillar or the driver s door TIRE CARE Improper or inadequate vehicle maintenance can also cause tires to wear abnormally Here are some of the important mai...

Page 258: ...hich can be found on the tire label or certification label If checking tire pressure when the tire is hot i e driven more than 1 6 km 1mile never bleed or reduce air pressure The tires are hot from driving and it is normal for pressures to increase above recommended cold pressures A hot tire at or below recommended cold inflation pressure could be significantly under inflated To check the pressure...

Page 259: ...ble repair facility check the wheel alignment periodically Wheel misalignment in the front or the rear can cause uneven and rapid treadwear of your tires and should be corrected by a qualified technician at a reputable repair facility Front wheel drive FWD vehicles and those with independent front suspension require alignment of all four wheels The tires should also be balanced periodically An unb...

Page 260: ...vehicles front tires at top of diagram Rear Wheel Drive RWD vehicles Four Wheel Drive 4WD vehicles front tires at top of diagram 2004 Windstar win Owners Guide post 2002 fmt USA English fus Maintenance and Specifications 260 ...

Page 261: ...skidding and hydroplaning Built in treadwear indicators or wear bars which look like narrow strips of smooth rubber across the tread will appear on the tire when the tread is worn down to 4mm 1 16th of an inch When you see these wear bars the tire is worn out and should be replaced Inspect your tires frequently for any of the following conditions and replace them if one or more of the following co...

Page 262: ...the highway Drive slowly to the closest safe area out of traffic This may further damage the flat tire but your safety is more important If you feel a sudden vibration or ride disturbance while driving or you suspect your tire or vehicle has been damaged immediately reduce your speed Drive with caution until you can safely pull off the road Stop and inspect the tire for damage If the tire is under...

Page 263: ...cle If possible avoid fully loading your vehicle Remove the tire chains when they are no longer needed Do not use tire chains on dry roads The suspension insulation and bumpers will help prevent vehicle damage Do not remove these components from your vehicle when using snow tires and chains MOTORCRAFT PART NUMBERS Component 3 9L OHV V6 engine 4 2L OHV V6 engine Air filter element FA 1711 FA 1711 B...

Page 264: ...Fill to line on reservoir Fuel tank N A All 98 4L 26 0 gallons Automatic transaxle fluid Motorcraft MERCON威V ATF All 13 0L 13 7 quarts Windshield washer fluid Motorcraft Premium Windshield Washer Concentrate All Fill to line on reservoir 1 Use only brake fluids certified to meet Ford specifications Refer to Lubricant Specifications in this chapter DOT 3 fluid is recommended However if DOT 3 is not...

Page 265: ...Oil US Motorcraft SAE 5W 20 Super Premium Motor Oil Canada XO 5W20 QSP US CXO 5W20 LSP12 Canada WSS M2C153 H with API Certification Mark Door latch hood latch auxiliary hood latch door and liftgate hinges striker plates seat tracks sliding door both sides upper and lower track and fuel filler door hinge Multi Purpose Grease XG 4 or XL 5 ESB M1C93 B orESR M1C159 A Lock cylinders Penetrating and Loc...

Page 266: ... 3 fluid is recommended However if DOT 3 is not available DOT 4 fluid can be used 2 Ensure the correct automatic transmission fluid is used MERCON威 and MERCON威V are not interchangeable DO NOT MIX MERCON威 and MERCON威V Refer to the scheduled maintenance guide to determine the correct service interval ENGINE DATA Engine 3 9 L OHV V6 engine 4 2L OHV V6 engine Cubic inches 232 256 Required fuel 87 octa...

Page 267: ...5 76 6 1945 76 6 3 Overall height 1741 68 5 1 1742 68 6 2 4 Wheelbase 3069 120 8 3069 120 8 5 Track Front 1644 64 7 1644 64 7 5 Track Rear 1595 62 8 1595 62 8 1 Equipped with P225 60R16 tires 2 Equipped with P235 60R16 tires 2004 Windstar win Owners Guide post 2002 fmt USA English fus Maintenance and Specifications 267 ...

Page 268: ...ns require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located The Certification label is located on the front door latch pillar on the driver s side 1 4 2004 Windstar win Owners Guide post 2002 fmt USA English fus Maintenance and Specifications 268 ...

Page 269: ...entifier 2 Brake type and gross vehicle weight rating GVWR 3 Vehicle line series body type 4 Engine type 5 Check digit 6 Model year 7 Assembly plant 8 Production sequence number Engine number The engine number the last eight numbers of the vehicle identification number is stamped on the engine block transmission frame and transfer case if equipped XXXXXXXXXXXXXXXXX 2004 Windstar win Owners Guide p...

Page 270: ...ication Code Transmission Description Manual transmission M Manual 5 speed overdrive Mazda R2 C Manual 5 speed overdrive Close ratio W Manual 5 speed overdrive Dana ZF G Manual 6 speed ZF Automatic transmission U Automatic 4 speed overdrive 4R70W T Automatic 4 speed overdrive 4R44E E Automatic 4 speed overdrive 4R100 J Automatic 5 speed overdrive 5R55E 2004 Windstar win Owners Guide post 2002 fmt ...

Page 271: ...ve MTX75 W 5 speed overdrive M5 Front wheel drive automatic transaxle E 4 speed overdrive 4FE J 3 speed Mazda L 4 speed overdrive AX4S P 4 speed overdrive 4F20E X 4 speed overdrive 4F50N Y 4 speed overdrive CD4E Rear wheel drive manual transaxle 5 5 speed Mazda M5 Rear wheel drive automatic transmission U 4 speed overdrive 4R70W A 5 speed overdrive 5R55N 2004 Windstar win Owners Guide post 2002 fm...

Page 272: ... 12 000 miles whichever occurs first or the remainder of your new vehicle limited warranty This means that genuine Ford accessories purchased along with your new vehicle and installed by the dealer are covered for the full length of your New Vehicle s Limited Warranty 3 years or 60 000 km 36 000 miles whichever occurs first Contact your dealer for details and a copy of the warranty Not all accesso...

Page 273: ...f the vehicle or of the front or rear axle GVWR or GAWR as indicated on the Safety Compliance Certification label Consult your dealer for specific weight information The Federal Communications Commission FCC and Canadian Radio Telecommunications Commission CRTC regulate the use of mobile communications systems such as two way radios telephones and theft alarms that are equipped with radio transmit...

Page 274: ...62 Axle lubricant specifications 265 B Battery 231 acid treating emergencies 231 jumping a disabled battery 203 maintenance free 231 replacement specifications 263 servicing 231 BeltMinder 132 Brakes 167 anti lock 167 168 anti lock brake system ABS warning light 167 fluid checking and adding 248 fluid refill capacities 264 fluid specifications 265 266 lubricant specifications 265 266 parking 168 s...

Page 275: ...ilizing the Mediation Arbitration Program 215 D Daytime running lamps see Lamps 42 Dipstick automatic transmission fluid 248 engine oil 228 Doors 57 lubricant specifications 265 power sliding 58 Driving under special conditions 174 through water 176 E Emergencies roadside jump starting 203 Emission control system 245 Engine 266 267 cleaning 220 coolant 233 idle speed control 231 lubrication specif...

Page 276: ...e see Fuel economy 242 Gauges 15 H Hazard flashers 185 Head restraints 102 106 Headlamps 42 aiming 44 45 autolamp system 42 bulb specifications 48 daytime running lights 42 flash to pass 43 high beam 43 replacing bulbs 49 turning on and off 42 Heating heating and air conditioning system 32 34 HomeLink universal transceiver see Garage door opener 74 Homelink wireless control system 71 Hood 226 I Ig...

Page 277: ...tic dimming rearview mirror 64 fold away 66 heated 65 programmable memory 95 side view mirrors power 65 Motorcraft parts 242 263 O Octane rating 241 Oil see Engine oil 228 Overdrive 172 P Parking brake 168 Parts see Motorcraft parts 263 Passenger Occupant Classification Sensor 126 Pedals see Power adjustable foot pedals 66 Power adjustable foot pedals 66 Power distribution box see Fuses 189 Power ...

Page 278: ...ur vehicle 225 Spare tire see Changing the Tire 194 195 Spark plugs specifications 263 266 267 Specification chart lubricants 265 266 Speed control 66 Starting your vehicle 163 165 jump starting 203 Steering wheel controls 69 tilting 53 T Tilt steering wheel 53 Tires 250 251 changing 194 195 198 203 snow tires and chains 262 tire grades 251 treadwear 250 Towing 179 recreational towing 183 trailer ...

Page 279: ...ing through 176 Windows power 63 rear wiper washer 52 Windshield washer fluid and wipers 52 checking and adding fluid 228 liftgate reservoir 228 replacing wiper blades 53 Wrecker towing 209 2004 Windstar win Owners Guide post 2002 fmt USA English fus Index 279 ...

Page 280: ...280 ...

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