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Ford 2001 Windstar Workshop Manual Download Page 12

 

 

PINPOINT TEST G: THE LAMPOUT WARNING INDICATOR IS INOPERATIVE 

NOTE: 

Verify that the FEM and REM operate correctly and communicate with the instrument cluster and message center. 

 

   

   

   

   

   

   

   

   

   

    

Does the fuel gauge operate correctly?

 

Yes

 

GO to 

F2

. 

 

No

 

REFER to

Section 413-01

. 

 

F2

 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION

Disconnect all instrument cluster connectors. 

Check for: 

corrosion  

pushed-out pins 

Connect all instrument cluster connectors and make sure they seat correctly. 

Operate the system and verify the concern is still present. 

 

Is the concern still present?

 

Yes

 

INSTALL a new instrument cluster. REFER to

Section 413-01

. 

 

No

 

The system is operating correctly at this time. Concern may have been caused by a loose or corroded connector. 

CONDITIONS

DETAILS/RESULTS/ACTIONS

 

G1

 CHECK THE EXTERIOR LIGHTS OPERATION

Operate each exterior light. Observe the operation. 

 

Do all exterior lights operate correctly?

 

Yes

 

GO to 

G2

. 

 

No

 

REFER to

Section 417-01

. 

 

G2

 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION

Disconnect all instrument cluster connectors. 

Check for: 

corrosion  

pushed-out pins 

Connect all instrument cluster connectors and make sure they seat correctly. 

Operate the system and verify the concern is still present. 

 

Is the concern still present?

 

Yes

 

INSTALL a new instrument cluster. REFER to

Section 413-01

. 

 

No

 

The system is operating correctly at this time. Concern may have been caused by a loose or corroded connector. 

Page 12 of 12

2001 Windstar Workshop Manual

11/30/2009

http://www.fordtechservice.dealerconnection.com/pubs/content/...

Summary of Contents for 2001 Windstar

Page 1: ...nter provides the following features information displays setup display warning messages The message center information can be selected through a set of three buttons INFO SETUP RESET Information Displays The information displays are non timed modes The selected mode remains on until the driver depresses a message center button to change the mode or it is overridden by another mode The information...

Page 2: ...RESET button The repetitive warning messages are check charging system transmission overheated check transmission low fuel level The repetitive warning messages are displayed at a fixed interval whenever the ignition switch is turned ON or in the ACC position To remove a repetitive warning message press the RESET button The message will only reoccur after 10 minutes or until the warning condition ...

Page 3: ... refer toSection 419 10 Instrument Cluster Diagnostic Trouble Code DTC Index Note For a complete master list of all instrument cluster DTCs refer toSection 419 10 FEM Diagnostic Trouble Code DTC Index Note For a complete master list of all FEM DTCs refer toSection 419 10 REM Diagnostic Trouble Code DTC Index Note For a complete master list of all REM DTCs refer toSection 419 10 Mechanical Electric...

Page 4: ...witch Instrument cluster GO to Pinpoint Test D The indicator does not operate correctly outside temperature display Circuitry Instrument cluster Front electronic module FEM Ambient temperature sensor GO to Pinpoint Test E The indicator does not operate correctly charge system display Circuitry Generator Powertrain control module PCM Instrument cluster REFER toSection 413 01 The indicator does not ...

Page 5: ...ECK THE INSTRUMENT CLUSTER GROUND CIRCUIT 1205 BK Measure the resistance between the instrument cluster C240 pin 12 circuit 1205 BK harness side and ground Is the resistance less than 5 ohms Yes REFER to Section 418 00 No REPAIR the circuit TEST the system for normal operation CONDITIONS DETAILS RESULTS ACTIONS B1 RETRIEVE THE RECORDED DTCS FROM BOTH CONTINUOUS AND ON DEMAND SELF TESTS MESSAGE CEN...

Page 6: ...re the resistance between the compass sensor module C918 pin 3 circuit 703 WH OG harness side and the instrument cluster C239 pin 13 circuit 703 WH OG harness side and between the compass sensor module C918 pin 3 circuit 703 WH OG harness side and ground Measure the resistance between the compass sensor module C918 pin 4 circuit 702 WH BK harness side and the instrument cluster C239 pin 12 circuit...

Page 7: ...DIGITAL MESSAGE CENTER DISPLAY OPERATION MCM Active Command Select the MCM MESSAGE CENTER DISPLAY CHARACTER active command Trigger SEGMENTS active command ON Observe the right digital message center display Does the message center display illuminate all segments Yes The system is OK If the SELECT or RESET buttons are inoperative GO to Pinpoint Test D No GO to C3 C3 CHECK FOR CORRECT INSTRUMENT CLU...

Page 8: ...ness side and ground Is the resistance less than 5 ohms between the instrument cluster and the message center switch and greater than 10 000 ohms between the instrument cluster and ground Yes GO to D4 No REPAIR the circuit TEST the system for normal operation D4 CHECK THE MESSAGE CENTER SWITCH CIRCUIT 1410 TN OG Measure the resistance between the instrument cluster C239 pin 4 circuit 1410 TN OG ha...

Page 9: ...lf Test Does the system pass the self test Yes GO to E2 No If U1041 U1073 or U1123 DTCs are retrieved REFER to the Instrument Cluster Diagnostic Trouble Code DTC Index Section 419 10 If NO RESP NOT EQUIP is displayed REFER to Section 418 01 E2 RETRIEVE THE RECORDED DTCS FROM BOTH CONTINUOUS AND ON DEMAND SELF TESTS FEM Use the recorded FEM DTCs from the continuous and on demand self test Are any F...

Page 10: ... present Yes REPAIR the circuit in question TEST the system for normal operation No INSTALL a new ambient temperature sensor TEST the system for normal operation E6 CHECK CIRCUIT 767 LB OG AND CIRCUIT 1310 RD LB FOR OPEN Measure the resistance between the FEM C191 pin 2 circuit 1310 RD LB harness side and the ambient temperature sensor C182 pin 2 circuit 1310 RD LB harness side Measure the resista...

Page 11: ...RE SENSOR FEM PID Select and monitor the FEM PID EXTTEMP Does the PID agree with the outside temperature Yes GO to E10 No INSTALL a new ambient temperature sensor TEST the system for normal operation E10 CHECK FOR CORRECT FEM OPERATION Disconnect all the FEM connectors Check for corrosion pushed out pins Connect all FEM connectors and make sure they seat correctly Operate the system and verify the...

Page 12: ... time Concern may have been caused by a loose or corroded connector CONDITIONS DETAILS RESULTS ACTIONS G1 CHECK THE EXTERIOR LIGHTS OPERATION Operate each exterior light Observe the operation Do all exterior lights operate correctly Yes GO to G2 No REFER toSection 417 01 G2 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION Disconnect all instrument cluster connectors Check for corrosion pushed out pi...

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