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Ford 1998 F-450, User Manual

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Ford 1998 F-450 User Manual Download Page 155

The high-current fuses and relays are coded as follows.

Fuse/Relay

Location

Fuse Amp

Rating

Description

1

7.5A *

Trailer Tow Left Stop/Turn Lamp

2

10A*

Air Bag Module

3

7.5A*

Trailer Tow Right Stop/Turn Lamp

4

20A*

Trailer Tow Backup Lamps, Trailer
Tow Park Lamps

5

20A*

(Gasoline only)

5A*

(Diesel only)

Gasoline only-PCM, Two Speed Fuel
Pump Relay Coil, Fuel Pump Relay
Coil, Mass Air Flow Sensor, Fuel
Injectors
Diesel only-Dual Alternator

9

A

9

Field

19

29

18

28

30

31

32

33

34

35

37

36

17

27

16

26

15

25

14

24

13

11

12

91

0

78

56

34

12

23

22

21

20

Roadside emergencies

155

Summary of Contents for 1998 F-450

Page 1: ...169 Capacities and specifications 212 Customer assistance 223 Reporting safety defects 235 Index 236 All rights reserved Reproduction by any means electronic or mechanical including photocopying reco...

Page 2: ...owards protecting the environment Indicates a message regarding child safety restraints Refer to Seating and safety restraints for more information Indicates that this Owner Guide contains information...

Page 3: ...uide Supplement for information regarding correct operation and maintenance of your diesel powered light truck Notice to owners of utility type vehicles Before you drive your vehicle please read this...

Page 4: ...age voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties In addition ambulance usage without the preparation package could cause high underbody temperatures overpressurize...

Page 5: ...Notice to owners with vehicles equipped with Power Take Off PTO capability Refer to the Driving chapter for more information and guidelines for operating vehicles equipped with PTO Introduction 5...

Page 6: ...ANGE 4 X 4 ABS L E F H RPM 1000 X 0 1 2 3 5 6 4 P R N 2 1 8 C 18 H D FUEL FILL SERVICE ENGINE SOON O P ON COAST OFF PANEL DIM SET ACCEL RES Headlamp control pg 23 Instrument panel dimmer switch pg 24...

Page 7: ...VOL PUSH ON SEEK TUNE AM FM f w A C MAX A C OFF OFF OFF ON PASSENGER AIR BAG OVERDRIVE WD 4X4 HIGH 4X4 LOW Passenger air bag deactivate switch pg 98 Climate control systems pg 25 Gearshift lever pg 1...

Page 8: ...is OBD I system protects the environment by ensuring that your vehicle continues to meet government emission standards The OBD I system also assists the service technician in properly servicing your v...

Page 9: ...rst available opportunity Under engine misfire conditions excessive exhaust temperatures could damage the catalytic converter the fuel system interior floor coverings or other vehicle components possi...

Page 10: ...on light should turn off A driving cycle consists of a cold engine startup followed by mixed city highway driving No additional vehicle service is required If the Service Engine Soon light remains on...

Page 11: ...nates when the ignition is turned to the ON position and the engine is off If the brake warning lamp does not illuminate at this time seek service immediately Also illuminates when the parking brake i...

Page 12: ...hen the ignition is turned to the ON position and the engine is off The light also illuminates when the battery is not charging properly requiring electrical system service Four wheel drive low if equ...

Page 13: ...ngine oil pressure is low engine is off The light serves as a notice that a system needs your attention and to check the engine coolant temperature gauge and the engine oil pressure gauge Refer to Eng...

Page 14: ...n The fuel gauge may vary slightly when the vehicle is in motion The ignition should be in the OFF position while the vehicle is being refueled When the gauge first indicates empty there is a small am...

Page 15: ...cle as soon as safely possible switch off the engine immediately and let the engine cool Refer to Engine coolant in the Maintenance and care chapter Never remove the coolant reservoir cap while the en...

Page 16: ...chometer Indicates the engine speed in revolutions per minute Driving with your tachometer pointer in the red zone may damage the engine 0 0 0 0 MPH 20 km h 40 60 80 100 120 140 160 0 10 20 30 40 50 6...

Page 17: ...engine oil pressure in the system Sufficient pressure exists as long as the needle remains in the normal range the area between the L and H If the gauge indicates low pressure stop the vehicle as soo...

Page 18: ...en metric and English units Mode control Each press of the MODE control will display a different feature as follows Average fuel economy The display will indicate the vehicle s average fuel economy in...

Page 19: ...onditions Fuel range This displays the approximate number of kilometers miles left to drive before the fuel tank is empty The indicated distance to empty may be inaccurate with sustained drastic chang...

Page 20: ...on the overhead console The temperature can be displayed in Centigrade or Fahrenheit by pressing the MODE control If the outside temperature falls below 3 3 C 38 F the display will alternate from ICE...

Page 21: ...ll enter zone setting mode Zone setting mode is indicated when the display lights the ZONE indicator 5 Release both controls Subsequent pressing of either control will increment the zone Press the con...

Page 22: ...3 Press and hold both trip computer controls After approximately 10 seconds the trip computer will enter CAL mode CAL mode is indicated when the display lights the CAL indicator 4 Release both control...

Page 23: ...engine must be running and the headlamp control is in the OFF or Parking lamps position Always remember to turn on your headlamps at dusk or during inclement weather The Daytime Running Light DRL Syst...

Page 24: ...htness of the instrument panel during headlamp and parklamp operation Rotate up to brighten Rotate down to dim Rotate to full down position to turn off 4WD CONTROL IF EQUIPPED This control operates th...

Page 25: ...M Heater only system if equipped Fan speed control Controls the volume of air circulated in the vehicle Temperature control Controls the temperature of the airflow inside the vehicle On heater only sy...

Page 26: ...vent your windshield from fogging After a few minutes select any desired position To prevent humidity buildup inside the vehicle don t drive with the climate control system in the OFF position Don t p...

Page 27: ...oning will only function if the outside temperature is about 10 C 50 F or above Since the air conditioner removes considerable moisture from the air during operation it is normal if clear water drips...

Page 28: ...tomer comfort when the temperature control knob is anywhere in between the full hot and full cold positions the air distributed through the floor ducts will be slightly warmer than the air sent to the...

Page 29: ...parked with the windows closed during hot weather the air conditioner will do a much faster job of cooling if you drive for two or three minutes with the windows open This will force most of the hot...

Page 30: ...AUDIO SYSTEM AM FM Stereo AM FM Stereo 1 2 3 4 AM FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON 1 2 3 4 AM FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON AM FM STEREO Controls and fe...

Page 31: ...lower volume If the volume is set above a certain level and the ignition is turned off the volume will come back on at a nominal listening level when the ignition switch is turned back on AM FM select...

Page 32: ...cy band Press to find the next listenable station up the frequency band Radio station memory preset The radio is equipped with four station memory preset controls These controls can be used to select...

Page 33: ...then use the volume knob to adjust the level Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers With the electronic stereo radio press the TONE contr...

Page 34: ...To set the hour press and hold the CLK control and press to decrease hours and to increase hours To set the minute press and hold the CLK control and press to decrease minutes and to increase minutes...

Page 35: ...to 10 minutes after the ignition has been turned off or until a door is opened Volume power control Press the control to turn the audio system on or off Turn the control to raise or lower volume SCAN...

Page 36: ...trol to select from FM1 or FM2 memory preset stations AM FM select in tape mode Press this control to stop tape play and begin radio play Tune adjust The tune control works in radio mode Tune adjust i...

Page 37: ...adio station memory preset The radio is equipped with six station memory preset controls These controls can be used to select up to six preset AM stations and twelve FM stations six in FM1 and six in...

Page 38: ...reble adjust control allows you to increase or decrease the audio system s treble output Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers Speaker f...

Page 39: ...he beginning of the current selection or FF to advance to the next selection The tape deck stops and returns to play mode when the AMS circuit senses a blank section on the tape In order to ensure pro...

Page 40: ...ction system is manufactured under license from Dolby Laboratories Licensing Corporation Setting the clock Press CLK to toggle between listening frequencies and clock mode while in radio mode To set t...

Page 41: ...re This feature enables the audio playing media to continue playing up to 10 minutes after the ignition has been turned off or until a door is opened SEEK TUNE SEEK TUNE FM 1 AMC BL RF REW FF SCAN BAS...

Page 42: ...l come back on at a nominal listening level when the ignition switch is turned back on AM FM select The AM FM select control works in radio tape and CD modes AM FM select in radio mode This control al...

Page 43: ...for quick movement Tune adjust for CD changer if equipped Press to select the previous disc in the CD changer Play will begin on the first track of the disc unless the CD changer is in shuffle mode Re...

Page 44: ...a selection has been playing for three seconds or more and you press the CD changer will replay that selection from the beginning Press to seek forward to the next track of the current disc After the...

Page 45: ...reset The radio is equipped with six station memory preset controls These controls can be used to select up to six preset AM stations and twelve FM stations six in FM1 and six in FM2 Setting memory pr...

Page 46: ...in the memory preset controls until deactivated and are accessed in the same manner of your original presets To deactivate autoset and return to your audio system s manually set memory stations press...

Page 47: ...nd left speakers Press the BAL control then press to shift sound to the left and to shift sound to the right Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers Press...

Page 48: ...n single CD and CD changer play if equipped Rewind The rewind control works in tape and CD modes In tape mode radio play will continue until rewind is stopped with the TAPE control or the beginning of...

Page 49: ...tories Licensing Corporation Compression adjust Compression adjust brings soft and loud CD passages together for a more consistent listening level Press the COMP control to activate and deactivate com...

Page 50: ...K control and press SEEK to decrease hours and to increase hours To set the minute press and hold the CLK control and press TUNE to decrease minutes and to increase minutes AUTO CLK SEEK SEEK TUNE TUN...

Page 51: ...mode the media information will display for ten seconds when the radio is turned on and then revert to clock information Anytime that the media is changed new radio station etc the media information w...

Page 52: ...ic mode of operation selected will be lit while the controls which have no function for that mode will be turned off Your vehicle is equipped with a delayed accessory feature This feature enables the...

Page 53: ...switching off the ignition AM FM select The AM FM select control works in radio tape and CD modes AM FM select in radio mode This control allows you to select AM or FM frequency bands Press the contro...

Page 54: ...will begin on the first track of the disc unless the CD changer is in shuffle mode Refer to Shuffle feature for more information Hold the control to continue reversing through the disc Press to select...

Page 55: ...D mode Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band Press the control again to stop the scan mode Scan function in tape...

Page 56: ...s you to set strong radio stations without losing your original manually set preset stations This feature is helpful on trips when you travel between cities with different radio stations Starting auto...

Page 57: ...bass output Treble adjust The treble adjust control allows you to increase or decrease the audio system s treble output Press the TREB control then press to decrease treble output and to increase tre...

Page 58: ...egin tape play with a tape loaded into the audio system while in the radio or CD mode press the TAPE control Press the button during rewind or fast forward to stop the rewind or fast forward function...

Page 59: ...pressing the control for less than three seconds results in slow forward action Pressing the control for more than three seconds results in fast forward action Tape direction select Press SIDE 1 2 to...

Page 60: ...the current disc in random order If equipped with the CD changer the shuffle feature continues to the next disc after all tracks on the current disc are played Press the SHUFFLE control to start this...

Page 61: ...minutes Radio Data System RDS feature This feature allows your audio system to receive text information from RDS equipped FM radio stations Press and hold the control for three seconds to turn the fea...

Page 62: ...adio station broadcasting a traffic report if it is broadcasting RDS data RDS select program type Press the RDS control until FIND program type is displayed Use the SEL control to select the program t...

Page 63: ...t TYPE NAME TEXT or NONE When your radio is turned to a RDS station RDS station TYPE station NAME or TEXT message will be displayed along with the frequency Press SEL in order to scroll through the te...

Page 64: ...access the CD changer magazine Press to eject the magazine Make sure only one disc is inserted in each slot Each disc must be inserted with the label surface upward Depending on your system you may in...

Page 65: ...cratched discs or the disc may be dirty Skipping will not scratch the discs or damage the player If your changer does not work it may be that A disc is already loaded where you want to insert a disc T...

Page 66: ...or extreme cold Allow tapes that may have been exposed to extreme temperatures to reach a moderate temperature before playing Tighten very loose tapes by inserting a finger or pencil into the hole an...

Page 67: ...als when you pass a broadcast tower A stronger signal may temporarily overtake a weaker signal and play while the weak station frequency is displayed The audio system automatically switches to single...

Page 68: ...D To turn speed control on Press ON Vehicle speed cannot be controlled until the vehicle is traveling at or above 48 km h 30 mph Do not use the speed control in heavy traffic or on roads that are wind...

Page 69: ...set speed This is normal Speed control cannot reduce the vehicle speed if it increases above the set speed on a downhill If your vehicle speed is faster than the set speed while driving on a downhill...

Page 70: ...can accelerate with the accelerator pedal at any time during speed control usage Releasing the accelerator pedal will return your vehicle to the previously programmed set speed To set a lower set spe...

Page 71: ...ss the brake pedal or Depress the clutch pedal if equipped Disengaging the speed control will not erase the previously programmed set speed Pressing OFF will erase the previously programmed set speed...

Page 72: ...T STEERING WHEEL IF EQUIPPED Pull the tilt steering control toward you to move the steering wheel up or down Hold the control while adjusting the wheel to the desired position then release the control...

Page 73: ...low or high speed position The bars of varying length are for intermittent wipers When in this position rotate the control upward for fast intervals and downward for slow intervals Push the control on...

Page 74: ...rol Switch TCS located on the end of the gearshift lever The Transmission Control Indicator Light TCIL the word OFF will illuminate on the end of the gearshift lever The transmission will operate in g...

Page 75: ...s Press the top portion of the rocker switch to close Press the bottom portion of the rocker switch to open One touch down Press AUTO completely down and release quickly The driver s window will open...

Page 76: ...he control Press the right side to restore the window controls Accessory delay if equipped With accessory delay the window switches may be used for up to ten minutes after the ignition switch is turne...

Page 77: ...t L to adjust the left mirror or R to adjust the right mirror 2 Move the control in the direction you wish to tilt the mirror 3 Return to the center position to lock mirrors in place Fold away mirrors...

Page 78: ...MOTE ENTRY SYSTEM IF EQUIPPED The remote entry system allows you to lock or unlock all vehicle doors without a key The remote entry features only operate with the ignition in the OFF position Unlockin...

Page 79: ...activate the alarm To deactivate the alarm press the control again or turn the ignition to ACC or ON This device complies with part 15 of the FCC rules and with RS 210 of Industry Canada Operation is...

Page 80: ...e side of new battery in the same orientation Refer to the diagram inside the transmitter unit 3 Snap the two halves back together Illuminated entry The interior lamps illuminate when the remote entry...

Page 81: ...ck unlock press any control on all transmitters up to four When completed turn the ignition to OFF The doors will lock unlock one last time to confirm completion of program mode All transmitters must...

Page 82: ...removal Your tailgate is removable to allow more room for loading 1 Lower the tailgate 2 Use a screwdriver to pry the spring clip on each connector past the head of the support screw Disconnect cable...

Page 83: ...ase lever to quickly fold the seatback forward 60 40 split bench seat if equipped Lift the release bar to move the seat forward or backward Ensure the seat is relatched into place Pull the seatback ha...

Page 84: ...d the seatback forward Adjusting the front power seat if equipped Never adjust the driver s seat or seatback when the vehicle is moving Do not pile cargo higher than the seatbacks to avoid injuring pe...

Page 85: ...rol to move the seat forward backward up or down Using the manual lumbar support Turn the lumbar support control toward the front of vehicle to increase firmness Turn the lumbar support control toward...

Page 86: ...books purses or briefcases are on the floor in front of the second row seats before folding them down 1 Locate the strap on the rear of the lower seat cushion 2 Lift the strap and rotate the lower sea...

Page 87: ...n sit where they can be properly restrained Never let a passenger hold a child on his or her lap while the vehicle is moving The passenger cannot protect the child from injury in a collision All occup...

Page 88: ...one person Combination lap and shoulder belts 1 Insert the belt tongue into the proper buckle the buckle closest to the direction the tongue is coming from until you hear a snap and feel it latch Mak...

Page 89: ...to lock manually by quickly pulling on the shoulder belt Rear seat belts if equipped cannot be made to lock up by pulling quickly on the belt Automatic locking mode In this mode the shoulder belt is...

Page 90: ...etract As the belt retracts you will hear a clicking sound This indicates the safety belt is now in the automatic locking mode How to disengage the automatic locking mode Disconnect the combination la...

Page 91: ...he height adjuster up Pull down on the height adjustment assembly to make sure it is locked in place Position the shoulder belt height adjuster so that the belt rests across the middle of your shoulde...

Page 92: ...safety belt assembly by adding a safety belt extension assembly part number 611C22 Safety belt extension assemblies can be obtained from your dealer at no cost Use only extensions manufactured by the...

Page 93: ...necessary All safety belt assemblies including retractors buckles front seat belt buckle assemblies slide bar if equipped shoulder belt height adjusters if equipped child safety seat tether bracket as...

Page 94: ...driver should always properly wear their safety belts even when air bag SRS is provided Always transport children 12 years old and under in the back seat and always use appropriate child restraints NH...

Page 95: ...your Ford or Lincoln Mercury dealer Children and air bags For additional important safety information read all information on safety restraints in this guide Children must always be properly restrain...

Page 96: ...of the residue is toxic While the system is designed to help reduce serious injuries it may also cause minor burns abrasions swelling or temporary hearing loss Because air bags must inflate rapidly an...

Page 97: ...strument cluster or a tone to indicate the condition of the system Refer to the Air bag readiness section in the Instrumentation chapter Routine maintenance of the air bag is not required A difficulty...

Page 98: ...witch in a proper position can increase the risk of serious injury or death in a collision Turning the passenger air bag off 1 Insert the ignition key turn the switch to OFF and remove the key 2 When...

Page 99: ...ag should always be ON the air bag OFF light should not be illuminated unless the passenger is a person who meets the requirements stated either in Category 1 2 or 3 of the NHTSA Transport Canada deac...

Page 100: ...are properly restrained in the vehicle especially in the front seat This provides the protection of safety belts and permits the air bags to provide the additional protection they were designed to pro...

Page 101: ...turning OFF the air bag and allowing the passenger even if belted to hit the dashboard or windshield in a crash This vehicle has special energy management safety belts for the driver and or right fron...

Page 102: ...e 12 and under ride in the rear seat whenever possible children age 12 and under have no option but to sometimes ride in the front seat because rear seat space is insufficient or the child has a medic...

Page 103: ...irections on how to properly use safety restraints for children Also see Air Bag Supplemental Restraint System SRS in this chapter for special instructions about using air bags Important child restrai...

Page 104: ...ults or pets unattended in your vehicle To improve the fit of lap and shoulder belts on children who have outgrown child safety seats Ford recommends use of a belt positioning booster seat that is lab...

Page 105: ...Supplemental Restraint System section in this chapter Use the correct safety belt buckle for that seating position Insert the belt tongue into the proper buckle until you hear a snap and feel it latch...

Page 106: ...e injured in a sudden stop or collision Installing child safety seats in combination lap and shoulder belt seating positions 1 Position the child safety seat in a seat with a combination lap and shoul...

Page 107: ...child seat according to the child seat manufacturer s instructions Be sure the belt webbing is not twisted 4 Insert the belt tongue into the proper buckle the buckle closest to the direction the tong...

Page 108: ...while pushing down with knee on the child seat 8 Allow the safety belt to retract to remove any slack in the belt 9 Before placing the child in the seat forcibly tilt the seat forward and back to make...

Page 109: ...inside of the back panel of your vehicle The anchor bracket must be installed using the instructions provided with the tether anchorage hardware kit Tether anchorage hardware kits part number 613D74 i...

Page 110: ...tment and exhaust system which can start a fire Do not start your vehicle in a closed garage or in other enclosed areas Exhaust fumes can be toxic Always open the garage door before you start the engi...

Page 111: ...omatic transmission Make sure the parking brake is set Make sure the gearshift is in P Park If starting a vehicle with a manual transmission Make sure the parking brake is set Push the clutch pedal to...

Page 112: ...ry again 3 If the temperature is below 12 C 10 F and the engine does not start in fifteen seconds on the first try turn the key OFF and wait ten seconds and try again If the engine does not start in t...

Page 113: ...ly recommended if you live in a region where temperatures reach 23 C 10 F or below For best results plug the heater in at least three hours before starting the vehicle Using the heater for longer than...

Page 114: ...ed for service the sound of the exhaust system changes the vehicle has been damaged in a collision Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals know...

Page 115: ...System RABS is designed to help you maintain directional stability in emergency stopping situations With RABS the rear brakes are kept from locking during panic stops however the front wheels can lock...

Page 116: ...em The ABS performs a self check at 17 km h 10 mph after you start the engine and begin to drive away A brief mechanical noise may be heard during this test This is normal If a malfunction is found th...

Page 117: ...ce will enable you to avoid obstacles and bring the vehicle to a controlled stop The Anti Lock system does not decrease the time necessary to apply the brakes or always reduce stopping distance Always...

Page 118: ...e fuel economy STEERING YOUR VEHICLE Your vehicle is equipped with power steering Power steering uses energy from the engine to help steer the vehicle Never hold the steering wheel to the extreme righ...

Page 119: ...with a brake shift interlock feature that prevents the gearshift from being moved from P Park unless the brake pedal is depressed If you cannot move the gearshift out of P Park with the brake pedal d...

Page 120: ...smission Understanding gearshift positions Pull the gearshift lever towards you and downward to move the automatic gearshift Hold the brake pedal down while you move the gearshift lever from P Park to...

Page 121: ...the word OFF on the end of the gearshift lever will illuminate Drive Not shown on the display Activate by pressing the Transmission Control Switch TCS on the end of the gearshift lever with the gearsh...

Page 122: ...ional engine braking on downgrades 1 First Use 1 Low to provide maximum engine braking on steep downgrades Upshifts can be made by shifting to 2 Second or to Overdrive Selecting 1 Low at higher speeds...

Page 123: ...the engine idle for a few seconds then shift into gear 5 Release the brake pedal 6 Release clutch slowly while pressing down slowly on the accelerator pedal Do not drive with your foot resting on the...

Page 124: ...2 1 8 km h 5 mph 0 km h 0 mph 1 Use 2H or 4H for 4WD equipped vehicles 2 Downshift at lower speeds when driving on slippery surfaces Maximum downshift speeds 1 6 speed transmission Shift from Transfe...

Page 125: ...g your vehicle 1 Disengage the clutch apply brake and shift into N Neutral 2 Set parking brake 3 Shift into 1 First 4 Turn the ignition key to position 3 OFF 1 2 4 R 3 D 1 2 4 R L 3 D 3 2 1 5 4 Drivin...

Page 126: ...and wait at least three seconds before shifting into R Reverse With the 5 speed transmission you can shift into R Reverse only by moving the gearshift from left of 3 Third and 4 Fourth gears before y...

Page 127: ...t for information on the auxiliary powertrain control module APCM and its operation The PTO can be used during mobile and stationary continuous intermittent applications PTO operation is disabled whil...

Page 128: ...nary passenger cars Utility and four wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low slung sports cars are designed to perform satisfactorily...

Page 129: ...tem indicator lights illuminate only under the following conditions If these lights illuminate during normal driving have your vehicle serviced 4x4 illuminates when the ignition is turned on and when...

Page 130: ...o 2H 2WD high Move the transfer case lever to 2H 2WD High at a stop or any forward speed up to 88 km h 55 mph With the vehicle at complete stop disengage the locking hubs optional by rotating the hub...

Page 131: ...ral position Always set the parking brake fully and turn off the ignition when leaving the vehicle Using the electronic shift 4WD system if equipped Positions of the electronic shift system To prevent...

Page 132: ...prevent damage the electronic shift 4WD system is designed to allow up to 45 seconds before the shift command is performed In the event that conflicting shift commands are selected allow up to 45 sec...

Page 133: ...damage from concealed objects such as rocks and stumps You should either know the terrain or examine maps of the area before driving Map out your route before driving in the area For more information...

Page 134: ...es an imbalance that could damage drive components If the transmission transfer case or front axle are submerged in water their fluids should be checked and changed if necessary Water intrusion into t...

Page 135: ...you should be careful when braking Front brake lock up on any surface causes loss of steering control If your vehicle is equipped with a Four Wheel Anti lock Brake System ABS apply the brakes as you n...

Page 136: ...ght rating is determined by subtracting the vehicle curb weight for each engine transmission combination any required option weight for trailer towing and the weight of the driver from the GCWR for th...

Page 137: ...passengers cargo and equipment being carried is within the weight limitations that have been established for your vehicle including both Gross Vehicle Weight and Front and Rear Gross Axle Weight Rati...

Page 138: ...ough deep water where the transmission is submerged may allow water into the transmission and cause internal transmission damage TOWING A TRAILER Your vehicle may tow a Conventional Class IV trailer o...

Page 139: ...00 5 4L 4 10 6 804 15 000 4 536 10 000 6 8L 3 73 7 484 16 500 4 536 10 000 6 8L 4 30 8 165 18 000 4 536 10 000 1 Conventional Class IV trailer hitch only Fifth wheel trailer maximum weights can be cal...

Page 140: ...Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 1 5 4L 3 73 6 124 13 500 4 536 10 000 5 4L 4 10 6 804 15 000 4 536 10 000 6 8L 3 73 7 711 17 000 4 536 10 000 6 8L 4 30 9 072 20 000 4...

Page 141: ...8L 4 88 10 886 24 000 4 536 10 000 6 8L 5 38 11 794 26 000 4 536 10 000 1 Conventional Class IV trailer hitch only Fifth wheel trailer maximum weights can be calculated by subtracting GVW from GCWR Pr...

Page 142: ...defeat the function of the load equalizing hitch and may cause unpredictable handling Safety chains Always connect the trailer s safety chains to the vehicle To connect the trailer s safety chains cro...

Page 143: ...ll position a frame mounted trailer hitch must be installed Driving while you tow Do not drive faster than 88 km h 55 mph when towing a trailer Speed control may shut off if you are towing on long ste...

Page 144: ...N Neutral manual transmissions This aids engine cooling and air conditioner efficiency Vehicles with trailers should not be parked on a grade If you must park on a grade place wheel chocks under the...

Page 145: ...ll a snowplow and plow with your vehicle until it has been driven at least 800 km 500 miles Installing snowplow Read the following instructions before installing a snowplow Front GAWR must not exceed...

Page 146: ...e to the toe tire pressures and ride height specification is important for proper tire wear ride handling and headlight aim Also maintain the engine oil and transmission fluid change intervals followi...

Page 147: ...air bag Such driving also increases the risk of accidents All occupants of the vehicle including the driver should always properly wear their safety belts even when an air bag SRS is provided Never r...

Page 148: ...airflow 4WD operation while plowing Shift transfer case to 4x4 LOW 4WD Low when plowing in small areas at speeds below 8 km h 5 mph Shift transfer case to 4x4 HIGH 4WD High when plowing larger areas...

Page 149: ...collision if the engine cranks but does not start the fuel pump shut off switch may have been activated The shut off switch is a device intended to stop the electric fuel pump when your vehicle has b...

Page 150: ...not working a fuse may have blown Blown fuses are identified by a broken wire within the fuse Check the appropriate fuses before replacing any electrical components Always replace a fuse with one tha...

Page 151: ...A Yellow Yellow Yellow Blue Blue 25A Natural Natural 30A Green Green Green Pink Pink 40A Orange Green Orange 50A Red Red Red 60A Blue Yellow 70A Tan Brown 80A Natural Black Passenger compartment fuse...

Page 152: ...on 1 20A Electronic Flasher 2 5A Instrument Cluster Powertrain Control Module PCM Keep Alive Memory 3 20A Cigar Lighter OBDII 4 10A Glove Box Lamp Map Lamps Power Mirrors Underhood Lamp 5 Not Used FUS...

Page 153: ...Module GEM Powertrain Control Module PCM Anti lock Brake System ABS Module Brake Shift Interlock Speed Control 16 15A Instrument Cluster Hi beam Headlamps 17 Not Used 18 Not Used 19 10A Auxiliary Powe...

Page 154: ...Driver Module Relay Coil Diesel only 31 Not Used Relay 1 Interior Lamp Relay Relay 2 Not Used Relay 3 Horn Relay 4 Power Window One Touch Down Relay Relay 5 Accessory Delay Relay Power distribution b...

Page 155: ...Right Stop Turn Lamp 4 20A Trailer Tow Backup Lamps Trailer Tow Park Lamps 5 20A Gasoline only 5A Diesel only Gasoline only PCM Two Speed Fuel Pump Relay Coil Fuel Pump Relay Coil Mass Air Flow Senso...

Page 156: ...mination Park Lamps Trailer Tow Park Lamp Relay Coil 9 10A Left Headlamp 10 25A Power Point 11 10A Right Headlamp Low Beam 12 10A Daytime Running Lamps DRL Resistor 13 30A Multi function Switch Headla...

Page 157: ...tor Driver Module 28 30A Trailer Tow Electronic Brake Controller 29 20A Radio 30 PCM Power Relay 31 Blower Motor Relay 32 Two Speed Fuel Pump Relay Gasoline only Injector Driver Module Power Relay Die...

Page 158: ...ake the vehicle difficult to control Location of the spare tire and tools The spare tire and tools for your vehicle are stowed in the following locations Tool Location Spare tire pick up trucks only U...

Page 159: ...pport bracket Slide the support bracket off the eyebolt and move the support bracket away from the spare tire 3 Insert the hooked end of the jack handle into the rear bumper opening The handle will st...

Page 160: ...ated under the vehicle Loosen or retighten if necessary 5 The following steps are required to secure the support bracket if equipped under the spare tire Move the support bracket over the spare tire S...

Page 161: ...ve any wheel trim 5 Loosen each wheel lug nut one half turn counterclockwise but do not remove them until the wheel is raised off the ground When one of the rear wheels is off the ground the transmiss...

Page 162: ...ply to F250 F350 only 6 Insert the hooked end of the jack handle into the jack and use the handle to slide the jack under the vehicle 7 Position the jack according to the following guides Front 4x2 Ro...

Page 163: ...Front passenger side 4x4 Front driver side 4x4 Make sure the jack fits into the notched area on the differential housing Roadside emergencies 163...

Page 164: ...g outward for all front tires and vehicles equipped with single rear wheels If replacing an inboard rear tire on a dual rear wheel vehicle the valve stem must be facing outward If replacing the outboa...

Page 165: ...e notched end of the jack handle over the release valve and use the handle to slide the jack under the vehicle Make sure the valve is closed by turning it clockwise 13 Position the jack according to t...

Page 166: ...Front driver side 4x4 Front passenger side 4x4 Roadside emergencies 166...

Page 167: ...wrench 17 Replace the flat tire with the spare tire making sure the valve stem is facing outward on all front an inboard rear wheels If replacing the outboard wheel the valve stem must be facing inwa...

Page 168: ...icle operation On vehicles equipped with single rear wheels retighten the lug nuts to the specified torque at 800 km 500 miles of operation after any wheel change or any time the lug nuts are loosened...

Page 169: ...making sure the two vehicles do not touch Set the parking brake on both vehicles and stay clear of the engine cooling fan and other moving parts 4 Check all battery terminals and remove any excessive...

Page 170: ...2 Connect the other end of the positive cable to the positive terminal of the assisting battery 3 Connect the negative cable to the negative terminal of the assisting battery Roadside emergencies 170...

Page 171: ...s Do not connect the end of the second cable to the negative terminal of the battery to be jumped A spark may cause an explosion of the gases that surround the battery 5 Be sure that the cables are cl...

Page 172: ...e the jumper cables in the reverse order that they were connected 1 Remove the jumper cable from the ground metal surface 2 Remove the jumper cable on the negative connection of the booster vehicle s...

Page 173: ...ery 4 Remove the jumper cable from the positive terminal of the disabled vehicle s battery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minute...

Page 174: ...sing a wheel lift or a slingbelt with T hooks On 4x4 vehicles it is recommended that your vehicle be towed with a wheel lift or flatbed equipment with all the wheels off the ground However a slingbelt...

Page 175: ...designed and built to provide the best performance in your vehicle PRECAUTIONS WHEN SERVICING YOUR VEHICLE Be especially careful when inspecting or servicing your vehicle Do not work on a hot engine...

Page 176: ...from moving unexpectedly Working with the engine on Automatic transmission 1 Set the parking brake and ensure the gearshift is securely latched in P Park 2 Block the wheels to prevent the vehicle fro...

Page 177: ...the bottom left corner of the instrument panel 2 Go to the front of the vehicle and release the auxiliary latch located under the right center of the hood Slide the handle to release the auxiliary lat...

Page 178: ...ssion 3 Brake fluid reservoir 4 Power distribution box 5 Power steering fluid reservoir 6 Air filter assembly 7 Engine coolant reservoir 8 Windshield washer fluid reservoir 9 Battery 10 Engine oil fil...

Page 179: ...und 2 Turn the engine off and wait a few minutes for the oil to drain into the oil pan 3 Set the parking brake and ensure the gearshift is securely latched in P Park automatic transmission or 1 First...

Page 180: ...ed from the engine by a service technician 7 Put the indicator back in and ensure it is fully seated Adding engine oil 1 Check the engine oil For instructions refer to Checking the engine oil in this...

Page 181: ...h is not covered by your warranty Change your engine oil and filter according to the appropriate schedule listed in the Scheduled Maintenance Guide Ford production and aftermarket Motorcraft oil filte...

Page 182: ...t the fluid level 3 If necessary add brake fluid until the level reaches MAX Do not fill above this line 4 Use only a DOT 3 brake fluid certified to meet Ford specifications Refer to Lubricant specifi...

Page 183: ...ant If the fluid level drops maintain the fluid level at the step in the reservoir For vehicles equipped with the 6 speed manual transmission during normal operation the fluid level in the clutch rese...

Page 184: ...e Scheduled Maintenance Guide for service interval schedules Be sure to read and understand Precautions when servicing your vehicle in this chapter If the engine coolant has not been checked at the re...

Page 185: ...Check the coolant level in the coolant reservoir the next few times you drive the vehicle If necessary add enough of a 50 50 mixture of coolant and water to bring the liquid level to the fill line on...

Page 186: ...rranty of your vehicle s engine cooling system Recycled engine coolant Ford Motor Company recommends that Ford and Lincoln Mercury dealers use recycled engine coolant produced by Ford approved process...

Page 187: ...ds on ambient temperatures vehicle load and terrain How fail safe cooling works If the engine begins to overheat the engine coolant temperature gauge will move to the red hot area the symbol will illu...

Page 188: ...as soon as safely possible and turn off the engine 2 Arrange for the vehicle to be taken to a service facility 3 If this is not possible wait a short period for the engine to cool 4 Check the coolant...

Page 189: ...it reaches the range between the ADD MIN and MAX lines Be sure to put the cap back on the reservoir TRANSMISSION FLUID Checking automatic transmission fluid Refer to your Scheduled Maintenance Guide...

Page 190: ...ature C Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is above 10 C 50 F Correct fluid level The transmission fluid should be...

Page 191: ...ricant specifications section in the Capacities and specifications chapter Use of a non approved automatic transmission fluid may cause internal transmission component damage If necessary add fluid in...

Page 192: ...el 3 Fluid level should be at bottom of the opening 4 Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening 5 Install and tighten the fill plug securely U...

Page 193: ...y fluid that meets Ford specifications Refer to the Capacities and specifications chapter DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubric...

Page 194: ...s with distilled water If the battery needs water often have the charging system checked If your battery has a cover shield make sure it is reinstalled after the battery has been cleaned or replaced F...

Page 195: ...tegy The adaptive learning strategy is maintained by power from the battery When the battery is disconnected or a new battery is installed the transmission must relearn its adaptive strategy Optimal s...

Page 196: ...motive batteries in a responsible manner Follow your local authorized standards for disposal Call your local authorized recycling center to find out more about recycling automotive batteries WINDSHIEL...

Page 197: ...escribed below molded into the tire s sidewall These Tire Quality Grades are determined by standards that the United States Department of Transportation has set Tire Quality Grades apply to new pneuma...

Page 198: ...s based on straight ahead braking traction tests and does not include acceleration cornering hydroplaning or peak traction characteristics Temperature A B C The temperature grades are A the highest B...

Page 199: ...an fail suddenly possibly resulting in loss of vehicle control Tire rotation Because your vehicle s tires perform different jobs they often wear differently To make sure your tires wear evenly and las...

Page 200: ...ire treads Failure to follow these precautions may adversely affect the handling of the vehicle and make it easier for the driver to lose control and roll over Tires that are larger or smaller than yo...

Page 201: ...snow tires and chains Use only SAE Class S chains Install chains securely verifying that the chains do not touch any wiring brake lines or fuel lines Drive cautiously If you hear the chains rub or ba...

Page 202: ...or mishandled Observe the following guidelines when handling automotive fuel Extinguish all smoking materials and any open flames before fueling your vehicle Always turn off the vehicle before fueling...

Page 203: ...FUEL The use of leaded fuel is prohibited by law and could damage your vehicle Do not use gasolines containing methanol It can damage critical fuel systems components Vehicles certified to meet Calif...

Page 204: ...cause these problems to become more pronounced If the problems persist see your dealer or a qualified service technician The American Automobile Manufacturers Association AAMA issued a fuel specifica...

Page 205: ...tays on when you start the engine the fuel filler cap may not be properly installed Turn off the engine remove the fuel filler cap and reinstall it being careful to align the cap properly If you must...

Page 206: ...measurements during the first 1 600 km 1 000 miles of driving engine break in period You will get a more accurate measurement after 3 000 km 5 000 km 2 000 miles 3 000 miles The advertised fuel capac...

Page 207: ...fuel added in liters or gallons 3 After at least three to five tank fill ups fill the fuel tank and record the current kilometer mileage reading 4 Follow one of the simple calculations in order to det...

Page 208: ...control can help maintain a constant speed and reduce speed changes You may want to turn off the speed control in hilly terrain as unnecessary shifting between third and fourth gears may occur and cou...

Page 209: ...equipped is less fuel efficient than two wheel drive operation Close windows for high speed driving EPA window sticker Every new vehicle should have the EPA window sticker Contact your dealer if the w...

Page 210: ...can start a fire Illumination of the charging system warning light Service Engine Soon light or the temperature warning light fluid leaks strange odors smoke or loss of oil pressure could indicate tha...

Page 211: ...w First at least 10 minutes of driving on an expressway or highway Next at least 20 minutes driving in stop and go city type traffic with at least four idle periods Allow the vehicle to sit for at lea...

Page 212: ...rn then slide the ring off the plastic base 5 Without turning carefully pull bulb out of headlamp assembly 6 Insert the glass end of the new bulb into the headlamp assembly When the grooves in the pla...

Page 213: ...tors from the parking lamp side marker assembly and remove 5 Remove the four bolts and headlamp bezel 6 Remove the four screws and the headlamp retaining ring from headlamp 7 Disconnect the electrical...

Page 214: ...ly on the vehicle 3 Secure with two screws Replacing tail lamp Backup lamp bulbs The tail lamp backup lamp bulbs are located in the same portion of the tail lamp assembly one just below the other Foll...

Page 215: ...sh in the new bulb To install the brakelamp assembly 1 Install the bulb into the lamp assembly and rotate clockwise 2 Install the lamp assembly on the vehicle with two screws Replacing license plate l...

Page 216: ...re lamp assembly bulb is not serviceable AIMING THE HEADLAMPS The alignment of your headlamps should be checked by a qualified service technician if Oncoming motorists frequently signal you to deactiv...

Page 217: ...ield as described in Cleaning the wiper blades and windshield After washing apply the brakes several times to dry them Waxing your vehicle Wax when water stops beading on the surface This could be eve...

Page 218: ...engine components Never wash or rinse the engine while it is running water in the running engine may cause internal damage Cleaning plastic exterior parts Use vinyl cleaner for routine cleaning Clean...

Page 219: ...er solution if necessary Cleaning and maintaining the safety belts Clean the safety belts with a mild soap solution recommended for cleaning upholstery or carpets Do not bleach or dye the belts becaus...

Page 220: ...ery Standard BXT 65 650 BXT 65 650 Battery Optional BXT 65 750 BXT 65 650 Spark plugs platinum AWSF 22E AWSF 22E Refer to the 7 3 Liter Power Stroke Direct Injection Turbo Diesel Owner s Guide Supplem...

Page 221: ...0 Dana 80 3 9L 8 3 pints Motorcraft SAE 80W90 Premium Rear Axle Lubricant F 550 Dana 135 11 6L 24 5 pints Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid All Fill to line on reservoir Eng...

Page 222: ...ab SuperCab or Crew Cab 143 9L 38 0 gallons Power steering fluid Motorcraft MERCONt ATF All Fill to line on reservoir Transfer case fluid Motorcraft MERCONt ATF 4x4 vehicles 1 9L 2 0 quarts Transmissi...

Page 223: ...fluid is used for a specific application Check the container to verify the fluid is MERCONt approved Transmission fluid requirements are indicated on the dipstick handle Refer to the Scheduled Mainte...

Page 224: ...torcraft SAE 80W90 Premium Rear Axle Lubricant1 Dana 135 axles XY 80W90 QL WSP 19580 B Brake fluid and clutch fluid if equipped High Performance DOT 3 Motor Vehicle Brake Fluid C6AZ 19542 AB ESA M6C25...

Page 225: ...ic MERCONt ATF E6AZ 19582 B MERCONt Manual transmission 6 speed Motorcraft MERCONt ATF XT 2 QDX MERCONt Automatic transmission Motorcraft MERCONt ATF XT 2 QDX MERCONt Windshield washer fluid Ultra cle...

Page 226: ...4x2 Super Cab 4x4 1 Overall height 1 864 mm 74 in 1 958 mm 77 1 in 1 870 mm 73 6 in 1 964 mm 77 3 in 2 Track Front Rear 1 736 3 mm 68 3 in 1 729 3 mm 68 in 1 736 3 mm 68 3 in 1 729 3 mm 68 in 1 736 3...

Page 227: ...7 in 1 729 mm 68 1 in a b 1 736 mm 68 4 in 1 729 mm 68 1 in a b 3 Overall width 1 988 mm 78 3 in a b 1 988 mm 78 3 in a b 4 Wheelbase 3 967 mm 156 2 in a 4 379 mm 172 4 in b 3 967 mm 156 2 in a 4 379...

Page 228: ...0 in a c 1 736 3 mm 68 3 in 1879 6 mm 74 0 in b d 1 737 3 mm 68 4 in 1 729 3 mm 68 0 in 3 Overall width 2 025 mm 79 7 in 2 031 mm 79 9 in 2 031 mm 79 9 in 2 031 mm 79 9 in 4 Wheelbase 3 576 3 mm 140...

Page 229: ...Short wheel base b Long wheel base F450 Dimension Body style Chassis Cab 4x2 Chassis Cab 4x4 Crew Cab 4x2 Crew Cab 4x4 1 Overall height 2 044 mm 80 5 in 2 051 mm 80 7 in 2 053 mm 80 8 in 2 056 mm 80...

Page 230: ...79 mm 74 in 1 736 mm 68 3 in 1 879 mm 74 in 1 736 mm 68 4 in 1 610 mm 63 4 in 1 736 mm 68 4 in 1 610 mm 63 4 in 3 Overall width 2 025 mm 79 7 in 2 376 mm 93 5 in 2 376 mm 93 5 in 2 376 mm 93 5 in 4 Wh...

Page 231: ...3 2 1 5 4 Capacities and specifications 231...

Page 232: ...tion number is stamped on the engine block transmission frame and transfer case if equipped MFD BY FORD MOTOR CO IN U S A EXT PNT XXXXXX XXXXXX RC XX DSO XXXX F0000 BAR INT TR TP PS R AXLE TR SPR T000...

Page 233: ...it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Ford Motor...

Page 234: ...218 wiper blades 218 Clutch fluid 183 operation while driving 122 recommended shift speeds 124 125 126 Compass electronic 20 calibration 22 set zone adjustment 21 Console 78 Controls power seat 84 Co...

Page 235: ...s 23 headlamps flash to pass 24 74 instrument panel dimming 24 replacing bulbs 211 212 214 215 Lane change indicator see Turn signal 68 Lights warning and indicator air bag 10 anti lock brakes ABS 11...

Page 236: ...12 jump starting 168 169 171 172 Steering wheel tilting 72 Tachometer 16 Tailgate 82 Tires 197 198 199 changing 158 160 checking the pressure 199 replacing 200 rotating 199 snow tires and chains 201 t...

Page 237: ...237...

Page 238: ...238...

Page 239: ...ransmission 5 speed 3 2L 3 4 quarts Use Synthetic MERCONt ATF Manual transmission 6 speed 5 5L 5 8 quarts Use Motorcraft MERCONt ATF Automatic transmission fluid capacity1 with 20 plate oil to air coo...

Page 240: ...Using a transmission fluid that indicates a dual use MERCONt and MERCONt V in a transmission application requiring MERCONt may cause transmission damage Use of any fluid other than the recommended flu...

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