Ford 1998 Expedition Owner'S Manual Download Page 200

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MOTORCRAFT PART NUMBERS

Component

4.6L engine

5.4L engine

Air filter

FA-1632

Fuel filter

FG-872

Battery (standard)

BXT-59

Battery (optional)

BXT-65-750

Oil filter

FL-820-S

PCV Valve

EV-98

EV-233

Spark plugs*-platinum

AWSF-32PP

AWSF-22E

* Replacement double platinum spark plug “EE” will replace “E” and
“EG” and “P” will replace “P” and “PG” suffixed spark plugs.

REFILL CAPACITIES

Fluid

Ford Part
Name

Application

Capacity

Engine oil
(includes filter
change)

Motorcraft 5W30
Super Premium
Motor Oil

All

5.7L
(6.0 quarts)

Brake fluid

Ford High
Performance
DOT 3 Brake
Fluid

All

Fill to line in
reservoir

Power steering
fluid

Motorcraft
MERCON

ATF

All

Fill to line in
reservoir

Transmission
fluid

Motorcraft
MERCON

ATF

4R70W

13.1L
(13.9 quarts)

Motorcraft
MERCON

ATF

E4OD (4 x 2)

15.0L
(15.9 quarts)

E4OD (4 x 4)

15.5L
(16.4 quarts)

Transfer case
fluid

Motorcraft
MERCON

ATF

4 x 4 vehicles

1.9L
(2.0 quarts)

Capacities and specifications

200

Summary of Contents for 1998 Expedition

Page 1: ... 150 Capacities and specifications 200 Reporting safety defects 207 Index 208 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company Copyright r 1997 Ford Motor Company Elemental Chlorine Free Cont...

Page 2: ...rmation which may reduce the risk of personal injury and prevent possible damage to others your vehicle and its equipment BREAKING IN YOUR VEHICLE There are no particular breaking in rules for your vehicle During the first 1 600 km 1 000 miles of driving vary speeds frequently This is necessary to give the moving parts a chance to break in If possible you should avoid full use of the brakes for th...

Page 3: ...Ford Ambulance Preparation package Notice to owners of utility type vehicles Before you drive your vehicle please read this Owner s Guide carefully Your vehicle is not a passenger car As with other vehicles of this type failure to operate this vehicle correctly may result in loss of control or an accident Be sure to read Driving off road in the Driving chapter as well as the Four Wheeling suppleme...

Page 4: ...1 2 3 4 5 CHECK ENGINE 4 X 4 THEFT 6 E 18 8 H L ABS 00 00 0 00 05 0 P SRS ON OFF RES SET ACCEL COAST Headlamp control pg 20 Turn signal and wiper washer control pg 38 Rear window defroster control pg 22 Instrument cluster pg 6 Speed control pg 33 Driver side air bag pg 78 Instrumentation 4 ...

Page 5: ... 4 COMP 5 SHUFFLE 6 ST FM 1 FM 1 FLOOR PANEL LO HI COOL WARM DEF FLR DEF PANEL FLOOR OFF 4H 2H A4WD 4L HI COOL WARM OFF PANEL FLOOR DEF FLR DEF PANEL FLOOR LO 4WD Control pg 23 Climate controls pg 23 Gearshift includes overdrive button pg 104 Electronic sound system refer to Audio Guide pg 23 Instrumentation 5 ...

Page 6: ...suring that your vehicle continues to meet government emission standards The OBD II system also assists the service technician in properly servicing your vehicle The Check Engine indicator light illuminates when the ignition is first turned to the ON position to check the bulb If it comes on after LOW FUEL DOOR AJAR BRAKE FUEL RESET CHECK ENGINE LOW RANGE 4 X 4 ABS THEFT L E F H 0 0 0 0 0 RPM 1000...

Page 7: ...e Examples are 1 The vehicle has run out of fuel The engine may misfire or run poorly 2 Poor fuel quality or water in the fuel 3 The fuel cap may not have been properly installed and securely tightened These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel and or properly installing and securely tightening the gas cap After three driving cycles without these ...

Page 8: ...sfire conditions excessive exhaust temperatures could damage the catalytic converter the fuel system interior floor coverings or other vehicle components possibly causing a fire Air bag readiness Momentarily illuminates when the ignition is turned ON If the light fails to illuminate continues to flash or remains on have the system serviced immediately Safety belt Momentarily illuminates when the i...

Page 9: ...n is turned on and the engine is off If the light remains on continues to flash or fails to illuminate have the system serviced immediately Turn signal Illuminates when the left or right turn signal or the hazard lights are turned on If one or both of the indicators stay on continuously or flash faster check for a burned out turn signal bulb Refer to Exterior bulbs in the Maintenance and care chap...

Page 10: ...Charging system Momentarily illuminates when the ignition is turned ON and the engine is off The light also illuminates when the battery is not charging properly requiring electrical system service Oil pressure Engine coolant This light will come on when the key is in the ON position and the engine coolant temperature is very high engine oil pressure is low The light serves as a notice that a syst...

Page 11: ...Automatic four wheel drive indicator if equipped Illuminates when A4WD automatic 4 wheel drive is engaged Check air suspension Illuminates momentarily when the ignition is turned to the ON position and the engine is OFF The light also illuminates when the air suspension system requires servicing For information on the air suspension system refer to the Driving chapter LOW RANGE 4x4 A4WD CHECK SUSP...

Page 12: ...pump shut off switch has been triggered For more information refer to Fuel pump shut off switch in the Roadside emergencies chapter Safety belt warning chime Chimes to remind you to fasten your safety belts For information on the safety belt warning chime refer to the Seating and safety restraints chapter Supplemental restraint system SRS warning chime For information on the SRS warning chime refe...

Page 13: ...ion The fuel gauge may vary slightly when the vehicle is in motion The ignition should be in the OFF position while the vehicle is being refueled When the gauge first indicates empty there is a small amount of reserve fuel in the tank When refueling the vehicle from empty indication the amount of fuel that can be added will be less FUEL RESET CHECK ENGINE LOW RANGE 4 X 4 ABS BRAKE THEFT LOW FUEL D...

Page 14: ...n the engine is overheating Stop the vehicle switch off the ignition and let the engine cool Refer to Engine coolant in the Maintenance and care chapter Never remove the coolant recovery cap while the engine is running or hot This gauge indicates the temperature of the engine coolant not the coolant level If the coolant is not at its proper level or mixture the gauge indication will not be accurat...

Page 15: ...tes the engine speed in revolutions per minute Driving with your tachometer pointer continuously at the top of the scale may damage the engine 0 0 0 0 0 0 0 0 0 0 MPH 20 km h 40 60 80 100 120 140 160 0 10 20 30 40 50 60 70 80 90 100 0 0 0 0 0 0 0 0 0 0 MPH 20 km h 40 60 80 100 120 140 160 0 10 20 30 40 50 60 70 80 90 100 RPM 1000 X 0 1 2 3 5 6 4 FUEL DOOR Instrumentation 15 ...

Page 16: ...e area between the H and L If the gauge indicates low pressure switch off the engine immediately Check the oil level Add oil if needed refer to Checking and adding engine oil in the Maintenance and care chapter If the oil level is correct have your vehicle checked at your dealership or by a qualified technician TRIP COMPUTER The trip computer tells you about the condition of your vehicle through a...

Page 17: ...tric units Mode control Each press of the MODE control will display a different feature as follows Compass display Refer to Electronic compass in the Controls and features chapter for more information Fuel range This displays the approximate number of kilometers miles left to drive before the fuel tank is empty The indicated distance to empty may be inaccurate 1 with sustained drastic changes in f...

Page 18: ...s 16 km 10 miles Average fuel economy The display will indicate the vehicle s average fuel economy in liters 100 km or miles gallon since last reset To reset the average fuel economy 1 Press the MODE control repeatedly until AVG F ECON is displayed no other display is resettable 2 Press the E M and MODE controls simultaneously Instantaneous fuel economy The display will indicate the instantaneous ...

Page 19: ...Press the MODE control one final time to turn the trip computer display off RESET E M MODE MILES TO EMPTY Instrumentation 19 ...

Page 20: ...e in the position Pull headlamp control towards you to turn foglamps on The foglamp indicator light located to the right of the control will illuminate Daytime running light Canadian vehicles only The daytime running light system turns the headlamps on with a reduced light output when the vehicle is running the parking brake is released the headlamp system is in the OFF position PULL FOR FOG P PUL...

Page 21: ...dome lamps Rotate all the way up to turn on Rotate all the way down to override AUTOLAMP CONTROL The autolamp system provides light sensitive automatic on off control of the exterior lights normally controlled by the headlamp control The autolamp system also keeps the lights on for a preselected period of time after the ignition switch is turned to OFF To turn autolamps on rotate the control up Th...

Page 22: ...r fog REAR WINDOW DEFROSTER The rear defroster control is located on the instrument panel Press the defroster control to clear the rear window of thin ice and fog The small LED will illuminate when the defroster is activated The ignition must be in the ON position to operate the rear window defroster The defroster turns off automatically after 10 minutes or when the ignition is turned to the OFF p...

Page 23: ...Guide for instructions on how to operate the audio system CLIMATE CONTROL SYSTEM Manual heating and air conditioning system Fan speed control Controls the volume of air circulated in the vehicle Temperature control knob Controls the temperature of the airflow inside the vehicle 4H 2H A4WD 4L HI COOL WARM OFF PANEL FLOOR DEF FLR DEF A C MAX A C PANEL FLOOR LO HI LO COOL WARM Controls and features 2...

Page 24: ...s working and even after you have stopped the vehicle Under normal conditions your vehicle s climate control system should be left in any position other than MAX A C or OFF when the vehicle is parked This allows the vehicle to breathe through the outside air inlet duct MAX A C Uses recirculated air to cool the vehicle MAX A C is noisier than A C but more economical and will cool the inside of the ...

Page 25: ...the vehicle PANEL FLOOR Distributes outside air through the instrument panel registers and the floor ducts Heating and air conditioning capabilities are provided in this mode For added customer comfort when the temperature control knob is anywhere in between the full hot and full cold positions the air distributed through the floor ducts will be slightly warmer than the air sent to the instrument ...

Page 26: ...Distributes outside air through the windshield defroster ducts It can be used to clear ice or fog from the windshield If the temperature is about 10 C 50 F or higher the air conditioner will automatically dehumidify the air to prevent fogging Operating tips In humid weather select DEF before driving This will prevent your windshield from fogging After a few minutes select any desired position To p...

Page 27: ...ce most of the hot stale air out of the vehicle Then operate your air conditioner as you would normally When placing objects on top of your instrument panel be careful to not place them over the defroster outlets These objects can block airflow and reduce your ability to see through your windshield Also avoid placing small objects on top of your instrument panel These objects can fall down into th...

Page 28: ...s Turn the air distribution control to the desired airflow position The instrument panel climate controls must be on in order for the rear climate control console controls to work Turn the fan speed control to the desired position Select for air to flow through these vents VOLUME MODE SEEK MEMORY VOLUME MODE SEEK MEMORY SEEK VOLUME BAND MEMORY Controls and features 28 ...

Page 29: ...pacity to quickly heat or cool the vehicle Besides the driver s overhead control panel for the front seat occupants the second row auxiliary A C heater controls allow the rear passengers to control the temperature in the rear of the vehicle through a second control panel above the second row SEEK VOLUME BAND MEMORY Controls and features 29 ...

Page 30: ...iary A C heater control is set to FLOOR airflow only occurs from the third row seat floor vent located in the driver s side rear quarter trim panel When the auxiliary A C heater control is set to PANEL airflow occurs from the overhead 2nd and 3rd row vents Turn the fan speed control knob to the desired speed WARM PANEL FLOOR COOL REAR OFF HI HI COOL WARM OFF PANEL FLOOR DEF FLR DEF PANEL FLOOR LO ...

Page 31: ...rhead registers or floor vent by turning the auxiliary mode selector Far left for airflow to the overhead registers Far right for airflow to the rear floor vent Anywhere between PANEL and FLOOR to vary airflow between the outlets WARM COOL HI COOL WARM PANEL FLOOR OFF LO PANEL FLOOR Controls and features 31 ...

Page 32: ...d allows key removal 3 OFF shuts off the engine and all accessories without locking the steering wheel 4 ON all electrical circuits operational Warning lights illuminated Key position when driving 5 START cranks the engine Release the key as soon as the engine starts TURN SIGNAL CONTROL Push down to activate the left turn signal Push up to activate the right turn signal 3 1 2 5 4 Controls and feat...

Page 33: ... the speed control in heavy traffic or on roads that are winding slippery or unpaved Do not shift the gearshift lever into N Neutral with the speed control on To turn speed control off Press OFF or Turn off the vehicle ignition Once speed control is switched off the previously programmed set speed will be erased ON OFF ON OFF Controls and features 33 ...

Page 34: ...t increases above the set speed on a downhill If your vehicle speed is faster than the set speed while driving on a downhill you may want to shift to the next lower gear or apply the brakes to reduce your vehicle speed If your vehicle slows down more than 16 km h 10 mph below your set speed on an uphill your speed control will disengage This is normal Pressing RES RSM RESUME will re engage it Do n...

Page 35: ... and release SET ACC SET ACCEL You can accelerate with the accelerator pedal at any time during speed control usage Releasing the accelerator pedal will return your vehicle to the previously programmed set speed To set a lower set speed Press and hold CST COAST Release the control when the desired speed is reached or Press and release CST COAST Each press will decrease the set speed by 1 6 km h 1 ...

Page 36: ... press SET ACC SET ACCEL To disengage speed control Depress the brake pedal Disengaging the speed control will not erase the previously programmed set speed Pressing OFF will erase the previously programmed set speed RES SET ACCEL COAST ON OFF Controls and features 36 ...

Page 37: ...aster than 48 km h 30 mph TILT STEERING Pull the tilt steering control toward you to move the steering wheel up or down Hold the control while adjusting the wheel to the desired position then release the control Never adjust the steering wheel when the vehicle is moving RES SET ACCEL COAST Controls and features 37 ...

Page 38: ...e the control upward for fast intervals and downward for slow intervals Push the control on the end of the stalk to activate washer Push and hold for a longer wash cycle Rear window wiper washer controls Rotate and hold as desired the rear wiper washer control to either position From either position the control will automatically return to the INT2 or OFF position For rear wiper operation rotate t...

Page 39: ...e front wipers automatically adjust as the vehicle s speed increases HIGH BEAMS Push forward to activate FLASH TO PASS Pull back to activate and release to deactivate OVERDRIVE CONTROL Activating overdrive Overdrive is the normal drive position for the best fuel economy The overdrive function allows automatic upshifts to second third and forth gear Controls and features 39 ...

Page 40: ...FF will no longer be illuminated When you shut off and re start your vehicle the transmission will automatically return to normal Overdrive mode OVERHEAD CONSOLE The appearance of your vehicle s overhead console will vary according to your option package Forward storage bin if equipped Press the release control to open the storage compartment The door will open slightly and can be moved to full op...

Page 41: ...e door openers Place Velcroy hook onto back side of aftermarket transmitter opposite of actuator control Place transmitter into storage compartment control down Place the provided height adaptors onto the back of the storage bin door as needed Press the storage compartment door to activate the transmitter Controls and features 41 ...

Page 42: ...l is shut To close the shade pull it toward the front of the vehicle Do not let children play with the moon roof They may seriously hurt themselves Message center For information on the message center refer to Electronic message center in the Instrumentation chapter Electronic compass if equipped The compass reading may be affected when you drive near large buildings bridges power lines and powerf...

Page 43: ...reas zones have a magnetic north compass point that varies slightly from the northerly direction on maps This variation is four degrees between adjacent zones and will become noticeable as the vehicle crosses multiple zones A correct zone setting will eliminate this error Refer to Compass zone adjustment Compass zone adjustment 1 Determine which magnetic zone you are in for your geographic locatio...

Page 44: ... slowly press down again Press the switch repeatedly until the correct zone setting for your geographic location is displayed on the trip computer 6 To exit the zone setting mode release pressure from the switch for greater than two seconds Compass calibration adjustment Perform this adjustment in an open area free from steel structures and high voltage lines For optimum calibration turn off all e...

Page 45: ... a compass adjustment turn the ignition OFF 5 Release pressure from the switch 6 Slowly drive the vehicle in a circle less than 5 km h 3 mph until the CAL indicator turns off This will take up to five circles to complete calibration 7 The compass is now calibrated Power quarter rear windows if equipped Press the portion of the VENT control to open the power rear quarter windows Press the portion o...

Page 46: ...ress the control to turn the mirror on or off The mirror will automatically return to the normal state whenever the vehicle is placed in R reverse when the mirror is on to ensure a bright clear view when backing up Do not clean the housing or glass of any mirror with harsh abrasives fuel or other petroleum based cleaning products On vehicles equipped with a moonroof the automatic rear view mirror ...

Page 47: ...e windows Press the top portion of the rocker switch to close Press the bottom portion of the rocker switch to open One touch down Press AUTO and release quickly The window will open fully Depress again to stop window operation AUTO AUTO AUTO Controls and features 47 ...

Page 48: ... switch is turned to the OFF position or until either door is opened POWER DOOR LOCKS Press U to unlock all doors and L to lock all doors Autolock This feature automatically locks all doors when all vehicle doors liftgate and liftgate window are closed the ignition switch is in the ON position you shift into or through R Reverse the brake pedal is released WINDOW LOCK U L Controls and features 48 ...

Page 49: ... procedure needs to be repeated you must wait 30 seconds 1 Turn the ignition key to ON 2 Press the power door unlock control three times 3 Turn the ignition key from ON to OFF 4 Press the power door unlock control three times 5 Turn the ignition back to ON The horn will chirp 6 Press the unlock control then press the lock control The horn will chirp once if autolock was deactivated or twice one sh...

Page 50: ...d must be set separately for each door Setting the lock for one door will not automatically set the lock for both doors Move lock control up to engage the lock Move control down to disengage childproof locks POWER SIDE VIEW MIRRORS To adjust your mirrors 1 Select L to adjust the left mirror or R to adjust the right mirror 2 Move the control in the direction you wish to tilt the mirror MIRRORS L R ...

Page 51: ...mirrors if equipped If your vehicle is equipped with signal mirrors the word signal is located at the top of the right and left side view mirrors When the turn signal is activated the appropriate mirror will show a blinking red arrow The arrow provides an additional warning to other drivers that your vehicle is about to turn Driver and passengers seated inside the vehicle cannot see the arrow CENT...

Page 52: ...y power point is located on the instrument panel Do not plug optional electrical accessories into the cigarette lighter Use the powerpoint COMPACT DISC CHANGER IF EQUIPPED The compact disc changer is located inside the front center console For information on the compact disc changer refer to the Audio Guide Controls and features 52 ...

Page 53: ...ow turn the liftgate handle to the right To open the liftgate turn the liftgate handle to the left Do not open the liftgate or liftgate glass in a garage or other enclosed area with a low ceiling If the liftgate glass is raised and the liftgate is also opened both liftgate and glass could be damaged against a low ceiling Do not leave the liftgate or liftgate glass open while driving Doing so could...

Page 54: ...l be able to start your vehicle If your keys are lost or stolen you must take your vehicle to a Ford Lincoln Mercury dealership for re programming Programming additional keys If you need additional keys electronically coded for your vehicle spares can be purchased a maximum of 16 keys can be programmed To program a new key perform the following procedure 1 With the coded key in the ignition turn t...

Page 55: ...n programmed The new key does not have an electronic code REMOTE ENTRY SYSTEM The remote entry system allows you to lock or unlock all vehicle doors without a key The remote entry features only operate with the ignition in the OFF position Unlocking the doors Press this control to unlock the driver door The interior lamps and running board lamps if equipped will illuminate Press the control a seco...

Page 56: ... activate the alarm To deactivate the alarm press the control again or turn the ignition to ACC or ON This device complies with part 15 of the FCC rules and with RS 210 of Industry Canada Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operat...

Page 57: ...akness due to time and use weather conditions nearby radio towers structures around the vehicle other vehicles parked next to the vehicle To replace the battery 1 Twist a thin coin between the two halves of the transmitter near the key ring DO NOT TAKE THE FRONT PART OF THE TRANSMITTER APART 2 Place the positive side of new battery in the same orientation Refer to the diagram inside the transmitte...

Page 58: ...p to four When completed switch the ignition to OFF All transmitters must be programmed at the same time Illuminated entry The interior lamps and the running board lights illuminate when the remote entry system is used to unlock the door s or sound the personal alarm The system automatically turns off after 25 seconds or when the ignition is turned to the RUN position The dome lamp switch if equip...

Page 59: ... any door is open Battery saver will shut off the interior lamps 40 minutes after the last door is closed Controls and features 59 ...

Page 60: ...l clockwise to increase softness Front seats Never adjust the driver s seat or seatback when the vehicle is moving Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop Always drive and ride with your seatback upright and the lap belt snug and low across the hips Seating and safety restraints 60 ...

Page 61: ...g the armrest if equipped Pull the strap to move the armrest down To move the armrest up lift it until it latches in the upright position Adjusting the front power seat if equipped Never adjust the driver s seat or seatback when the vehicle is moving Seating and safety restraints 61 ...

Page 62: ... drive and ride with your seatback upright and the lap belt snug and low across the hips Press to raise or lower the front portion of the seat cushion Press to raise or lower the rear portion of the seat cushion Press the control to move the seat forward backward up or down Seating and safety restraints 62 ...

Page 63: ...f the second row seats before folding them down Move front passenger seat forward so that the second row seat head rest clears the front seat For assistance refer to the label located on the lower position of the opening 1 Locate handle below the seat cushion near the bottom of the door side cushion this handle is marked A 2 Lift the handle and push the seatback toward the front of the vehicle Sea...

Page 64: ...t to upright Always latch the vehicle seat to the floor whether the seat is occupied or empty If not latched the seat may cause injury during a sudden stop 1 Rotate the closeout panel onto the seatback and press the black control adjacent to the green control to lock 2 Locate and lift the handle marked A 3 Pull on the seatback while lifting the handle to lift the seat into the upright position Sea...

Page 65: ... is equipped with combination lap and shoulder belts in the outboard seating positions and a manual adjust tongue lap belt in the center seating position For information on the proper operation of the safety restraints refer to Safety Restraints in this chapter The third row seat may be removed from the vehicle for additional cargo space Seating and safety restraints 65 ...

Page 66: ...e third row To minimize the risk of personal injury the third row seat should not be left in the forward stowed position while the vehicle is in motion Please ensure that the seat is in the upright fully latched position before putting the vehicle in motion 1 Locate the lever at the bottom of the seatback marked 1 2 Press down on the front of lever 1 while pressing the seatback down onto the cushi...

Page 67: ...ugh the hole in the boot of the detachable anchor Then press the release button to separate the detachable anchor from the anchor tongue 2 Before removing the seat be sure that the detachable anchor tongue is stowed flat into the vehicle floor 3 Use the black plastic clip located just above the detachable anchor to stow the loose seat belt Seating and safety restraints 67 ...

Page 68: ... and out of the floor tubs 6 With assistance lift the seat out of the vehicle Installing the third row seat Always latch the vehicle seat to the floor whether the seat is occupied or empty If not latched the seat may cause injury during a sudden stop When reinstalling a rear seat in your vehicle it must be placed in its original position Improper installation of the seat will prevent correct use o...

Page 69: ...r of the seat is 10 13 cm 4 5 in above the rear pins let the seat drop This will ensure that the seat will properly latch into the floor 3 Locate the seat belt anchor tongue in the plastic housing on the floor 4 Disconnect the detachable anchor from its stowage location and connect it to the anchor tongue making sure that the label on the detachable anchor is pointing toward the outside of the veh...

Page 70: ... snug and low across the hips To prevent the risk of injury make sure children sit where they can be properly restrained Never let a passenger hold a child on his or her lap while the vehicle is moving The passenger cannot protect the child from injury in a collision All occupants of the vehicle including the driver should always wear their safety belts Seating and safety restraints 70 ...

Page 71: ...t and using a safety belt properly Each seating position in your vehicle has a specific safety belt assembly which is made up of one buckle and one tongue that are designed to be used as a pair 1 Use the shoulder belt on the outside shoulder only Never wear the shoulder belt under the arm 2 Never swing it around your neck over the inside shoulder 3 Never use a single belt for more than one person ...

Page 72: ...ee shoulder belt length adjustment to your movements and locking in response to vehicle movement For example if the driver brakes suddenly or turns a corner sharply or the vehicle receives an impact of 8 km h 5 mph or more the combination safety belts will lock to help reduce forward movement of the driver and passengers Automatic locking mode In this mode the shoulder belt is automatically pre lo...

Page 73: ...to Safety Restraints for Children or Safety Seats for Children later in this chapter How to use the automatic locking mode Buckle the combination lap and shoulder belt Grasp the shoulder portion and pull downward until the entire belt is extracted Allow the belt to retract As the belt retracts you will hear a Seating and safety restraints 73 ...

Page 74: ...locking mode Lap belts Adjusting the lap belt The lap belt does not adjust automatically Adjust to fit snugly and as low as possible around your hips Do not wear the lap belt around your waist Insert the tongue into the correct buckle To lengthen the belt turn the tongue at a right angle to the belt and pull across your lap until it reaches the buckle To tighten the belt pull the loose end of the ...

Page 75: ...er the shoulder belt height push the button and slide the height control down To raise the height of the shoulder belt slide the height adjuster up Pull down on the height adjustment assembly to make sure it is locked in place Position the shoulder belt height adjuster so that the belt rests across the middle of your shoulder Failure to adjust the safety belt properly could reduce the effectivenes...

Page 76: ...ctured by the same supplier as the safety belt Manufacturer identification is located at the end of the webbing on the label Also use the safety belt extension only if the safety belt is too short for you when fully extended Do not use extensions to change the fit of the shoulder belt across the torso Safety belt warning light and indicator chime The seat belt warning light illuminates in the inst...

Page 77: ... the safety belt systems periodically to make sure they work properly and are not damaged Check the safety belts to make sure there are no nicks wears or cuts All safety belt assemblies including retractors buckles front seat belt buckle assemblies slide bar if equipped shoulder belt height adjusters if equipped child safety seat tether bracket assemblies if equipped and attaching hardware should ...

Page 78: ...EMENTAL RESTRAINT SYSTEM SRS FOR SCAN EJ REW FF SIDE 1 2 COMP SHUFFLE TAPE CD DISCS BASS TREB BAL FADE AUTO SET VOL PUSH ON SEEK TUNE AM FM 1 2 3 4 5 6 f w DOLBY B NR FM1 ST DOOR AJAR BRAKE F E H H 18 8 20 10 30 40 50 60 70 80 90 100 20 40 60 80 100 120 140 160 MPH km h 0 0 0 0 0 0 0 0 0 1 2 P R N 2 1 RPMx1000 CHECK ENGINE THEFT 3 4 5 6 CHECK SUSP LOW FUEL ABS P PULL FOG PANEL DIM 4H A4WD 4L FLOOR...

Page 79: ...ody injuries Failure to follow these instructions will affect the performance of the safety belts and increase the risk of personal injury The right front passenger air bag is not designed to restrain occupants in the center front seating position All occupants of the vehicle including the driver should always wear their safety belts even when air bag SRS is provided Seating and safety restraints ...

Page 80: ... Air Bag Supplemental Restraint System or its fuses See your Ford or Lincoln Mercury dealer Children and air bags For additional important safety information read all information on safety restraints in this guide Children should always wear their safety belts Failure to follow these instructions may increase the risk of injury in a collision Air bag can kill or injure a child in a child seat If y...

Page 81: ...late and deflate rapidly upon activation After air bag deployment it is normal to notice a smoke like powdery residue or smell the burnt propellant This may consist of cornstarch talcum powder to lubricate the bag or sodium compounds e g baking soda that result from the combustion process that inflates the air bag Small amounts of sodium hydroxide may be present which may irritate the skin and eye...

Page 82: ...ring which connects the components The diagnostic module monitors its own internal circuits and the supplemental air bag electrical system warning including the impact sensors the system wiring the air bag system readiness light the air bag back up power and the air bag ignitors Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate ...

Page 83: ...alership or by a qualified technician immediately Unless serviced the system may not function properly in the event of a collision Disposal of air bags and air bag equipped vehicles For disposal of air bags or air bag equipped vehicles see your local dealership or qualified technician Air bags MUST BE disposed of by qualified personnel SAFETY RESTRAINTS FOR CHILDREN Important child restraint preca...

Page 84: ... you might use When possible place children in the rear seat of your vehicle Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position Children and safety belts Children who are too large for child safety seats as specified by your child safety seat manufacturer should always wear safety belts Follow all the import...

Page 85: ...ldren who have outgrown child safety seats Ford recommends use of a belt positioning booster seat that is labelled as conforming to all Federal motor vehicle safety standards Belt positioning booster seats raise the child and provide a shorter firmer seating cushion that encourages safer seating posture and better fit of lap and shoulder belts on the child A belt positioning booster should be used...

Page 86: ... sudden stop or collision When installing a child safety seat Use the correct safety belt buckle for that seating position Make sure the tongue is securely fastened in the buckle Keep the buckle release button pointing up and away from the safety seat with the tongue between the child seat and the release button to prevent accidental unbuckling Place seat back in upright position Put the safety be...

Page 87: ...you do not install and use the safety seat properly the child may be injured in a sudden stop or collision Installing child safety seats in combination lap and shoulder belt seating positions 1 Position the child safety seat in a seat with a combination lap and shoulder belt Air bag can kill or injure a child in a child seat If you must use a forward facing child seat in the front seat move seat a...

Page 88: ...her route the tongue through the child seat according to the child seat manufacturer s instructions Be sure the belt webbing is not twisted 4 Insert the belt tongue into the proper buckle for that seating position until you hear and feel the latch engage Make sure the tongue is latched securely by pulling on it Seating and safety restraints 88 ...

Page 89: ...e lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with knee on the child seat 8 Allow the safety belt to retract to remove any slack in the belt 9 Before placing the child in the seat forcibly tilt the seat forward and back to make sure the seat is securely held in place 10 Try to pull the belt out of the retractor to make sure the retra...

Page 90: ...your child safety seat for information about ordering a tether strap Tether anchorage hardware A tethered seat can be installed in the front seat Put the tether strap over the seatback and attach it to an anchor bracket An anchor bracket can be installed on the rear edge of the front seat cushion The provision attaching hole is provided in the rear edge of the front passenger seat cushion frame Th...

Page 91: ...talled to the floor behind the second row seats Tighten the anchor according to specifications Otherwise the safety seat may not be properly secured and the child may be injured in a sudden stop or collision Seating and safety restraints 91 ...

Page 92: ...re or during starting Only use the accelerator when you have difficulty starting the engine For more information on starting the vehicle refer to Starting the engine in this chapter Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system creating the risk of fire or other damage Do not park idle or drive your vehicle in dry grass or other dry groun...

Page 93: ... safety precautions A computer system controls the engine s idle revolutions per minute RPM When the engine starts the idle RPM runs faster to warm the engine If the engine idle speed does not slow down automatically have the vehicle checked Do not allow the vehicle to idle for more than ten minutes Before starting the vehicle 1 Make sure all vehicle occupants have buckled their safety belts For m...

Page 94: ... Make sure the parking brake is set Make sure the gearshift is in P Park 3 Turn the key to 4 ON without turning the key to 5 START BRAKE HOOD 1 2 3 4 5 Starting 94 ...

Page 95: ...2 If the engine does not start within five seconds wait ten seconds and try again 3 If the engine does not start in two attempts OR if the temperature is below 12 C 10 F depress the accelerator and start the engine while holding the accelerator down Release the LOW FUEL DOOR AJAR BRAKE FUEL RESET CHECK ENGINE LOW RANGE 4 X 4 ABS THEFT L E F H 0 0 0 0 0 RPM 1000 X 0 0 0 0 0 MPH 20 km h 40 60 80 100...

Page 96: ... region where temperatures reach 23 C 10 F or below For best results plug the heater in at least three hours before starting the vehicle Using the heater for longer than three hours will not harm the engine so the heater can be plugged in the night before starting the vehicle To prevent electrical shock do not use your heater with ungrounded electrical systems or two pronged cheater adapters Guard...

Page 97: ...the vehicle is raised for service the sound of the exhaust system changes the vehicle has been damaged in a collision Important ventilating information If the engine is idling while the vehicle is stopped in an open area for long periods of time open the windows at least 2 5 cm one inch Adjust the heating or air conditioning if equipped to bring in fresh air Improve vehicle ventilation by keeping ...

Page 98: ...environmental conditions such as cold heat moisture road dust salt or mud If a metal to metal continuous grinding or continuous squeal sound is present while braking the brake linings may be worn out and should be inspected by a qualified service technician Anti lock brake system ABS On vehicles equipped with an anti lock braking system ABS a noise from the hydraulic pump motor and pulsation in th...

Page 99: ... vehicle on top during hard braking ABS warning lamp The ABS warning lamp in the instrument cluster illuminates for about five seconds when starting the vehicle If an ABS fault is detected the light will remain on and your vehicle should be serviced as soon as possible Normal braking is still effective unless the BRAKE warning lamp is also illuminated Using ABS In an emergency or when maximum effi...

Page 100: ...ng brake Apply the parking brake whenever the vehicle is parked To set the parking brake press the parking brake pedal down until the pedal stops The BRAKE warning lamp in the instrument cluster illuminates and remains illuminated when the ignition is turned ON until the parking brake is released Always set the parking brake fully and make sure that the gearshift is securely latched in P Park BRAK...

Page 101: ...rake Driving with the parking brake on will cause the brakes to wear out quickly and reduce fuel economy STEERING Your vehicle is equipped with power steering Power steering uses energy from the engine to help steer the vehicle Never hold the steering wheel to the extreme right or the extreme left for more than a few seconds when the engine is running This action could damage the power steering pu...

Page 102: ...QUIPPED The air suspension system is designed to improve ride handling and general vehicle performance for static on and off road driving conditions The load leveling feature of the air suspension automatically keeps the vehicle at a constant level if a load is added or removed from the vehicle The height adjustment feature automatically controls the vehicle height over a range of approximately 5 ...

Page 103: ...pery surfaces particularly when one wheel is on a poor traction surface Under normal conditions the Traction Lok axle functions like a standard rear axle Extended use of other than the manufacturer s specified size tires on a Traction Lok rear axle could result in a permanent reduction in effectiveness This loss of effectiveness does not affect normal driving and should not be noticeable to the dr...

Page 104: ...2 Insert the key and turn it to OFF Apply the brake pedal and shift to N Neutral 3 Start the vehicle If it is necessary to use the above procedure to move the gearshift it is possible that a fuse has blown and the vehicle s brakelamps may not be operating properly Refer to Fuses and relays in the Roadside emergencies chapter Do not drive your vehicle until you verify that the brakelamps are workin...

Page 105: ... with a 4 speed automatic transmission Understanding gearshift positions Pull the gearshift lever towards you and downward to move the automatic gearshift Hold the brake pedal down while you move the gearshift lever from position to position If you do not hold the brake pedal down your vehicle may move unexpectedly and injure someone P Park Always come to a complete stop before shifting into P Par...

Page 106: ...rates in gears one through four Overdrive can be deactivated by pressing the transmission control switch on the end of the gearshift lever The transmission control indicator light TCIL the word OFF on the end of the gearshift lever will illuminate Drive Not shown on the display Activate by pressing the transmission control switch on the end of the gearshift lever with the gearshift in the position...

Page 107: ...e vehicle is started the transmission will automatically return to normal overdrive mode Every time the vehicle is shut off and restarted you must press the transmission control switch to cancel overdrive operation if driving in overdrive is not desired 2 Second Use 2 Second to start up on slippery roads or to provide additional engine braking on downgrades 1 First Use 1 Low to provide maximum eng...

Page 108: ...delivery to the front and rear wheels to optimize vehicle control Positions of the Control Trac system The Control Trac A4WD system functions in four modes 2H position delivers power only to the rear axle A4WD position delivers power to the rear axle If the rear wheels lose traction power will be automatically delivered to the front axle to maintain traction throughout the slippery condition 4H po...

Page 109: ... conditions Avoid sharp turns or abrupt maneuvers in these vehicles Using the Control Trac system Shifting to A4WD Move the 4WD control to A4WD at a stop or at speeds up to 88 km h 55 mph At temperatures below 0 C 32 F shifts from 2H to A4WD or 4H should not be performed above 72 km h 45 mph Do not shift into A4WD when only the rear wheels are spinning Shifting to 2H Move the 4WD control to 2H at ...

Page 110: ...one at speeds up to 88 km 55 mph Driving off road with 4WD Your vehicle is specially equipped for driving on sand snow mud and rough terrain and has operating characteristics that are somewhat different from conventional vehicles both on and off the road Maintain steering wheel control at all times especially in rough terrain Since sudden changes in terrain can result in abrupt steering wheel moti...

Page 111: ...e is stuck shift the transmission in a steady motion between forward and reverse gears Allow the transmission to engage then press lightly on the accelerator Do not rock the vehicle for more than a few minutes The transmission and tires may be damaged or the engine can overheat Do not spin the wheels at over 56 km h 35 mph The tires may fail and injure a passenger or bystander Sand When driving ov...

Page 112: ...d by moving your vehicle slowly while applying light pressure on the brake pedal After driving through mud clean off residue stuck to rotating driveshafts and tires Excess mud stuck on tires and rotating driveshafts causes an imbalance that could damage drive components If the transmission and transfer case are submerged in water their fluids should be checked and changed if necessary Water intrus...

Page 113: ...ther than downshifting to a lower gear from a higher gear once the ascent has started This reduces strain on the engine and the possibility of stalling When descending a steep hill avoid sudden braking Rapid pumping of the brake pedal will help slow the vehicle and still maintain steering control When speed control is on and you are driving uphill your vehicle speed may drop considerably especiall...

Page 114: ...raking apply the brakes as you normally would In order to allow the anti lock brake system ABS to operate properly keep steady pressure on the brake pedal Allow more stopping distance and drive slower than usual Consider using one of the lower gears DRIVING THROUGH WATER Do not drive quickly through standing water especially if the depth is unknown Traction or brake capability may be limited and i...

Page 115: ...s not include passengers or aftermarket equipment Payload Combined maximum allowable weight of cargo passengers and optional equipment The payload equals the gross vehicle weight rating minus base curb weight GVW Gross Vehicle Weight Base curb weight plus payload weight The GVW is not a limit or a specification GVWR Gross Vehicle Weight Rating Maximum total weight of the base vehicle passengers op...

Page 116: ... curb weight for each engine transmission combination any required option weight for trailer towing and the weight of the driver from the GCWR for the towing vehicle Maximum Trailer Weight maximum weight of a trailer the loaded vehicle including passengers and cargo is permitted to tow It is determined by subtracting the weight of the loaded trailer towing vehicle from the GCWR for the towing vehi...

Page 117: ...cation Label to find the axle code number and engine type for your vehicle 2 Use the appropriate maximum gross combined weight rating GCWR chart to find the maximum GCWR for your type engine and rear axle ratio 3 Weigh your vehicle as you customarily operate the vehicle without cargo To obtain correct weights try taking your vehicle to a shipping company or an inspection station for trucks 4 Subtr...

Page 118: ... should be removed from the trailer and or the vehicle until all weights are within specified limits Thoroughly prepare your vehicle for towing Refer to Preparing to tow in this chapter Use extra caution when driving while trailer towing Refer to Driving while you tow in this chapter Service your vehicle more frequently if you tow a trailer Refer to the severe duty schedule in the Service Guide Do...

Page 119: ...es when a customer provided controller is installed and ground The kit included with your vehicle provides you with adaptors to attach the brake controller and convert the hitch connector for Class I trailer usage Trailer towing table with heavy duty trailer tow option GCWR Gross Combined Weight Rating trailer weights Engine Rear axle ratio Tire size Maximum GCWR Trailer weight range 0 maximum 4x2...

Page 120: ...rontal area of trailer is 5 6 square meters 60 square feet Do not exceed the maximum loads listed on the Safety Compliance Certification label For load specification terms found on the label refer to Vehicle loading in this chapter Remember to figure in the tongue load of your loaded trailer when figuring the total weight Towing trailers beyond the maximum recommended gross trailer weight exceeds ...

Page 121: ...p onto the vehicle s bumper or attach to the axle You must distribute the load in your trailer so that 10 to 15 of the total weight of the trailer is on the tongue Load equalizing hitch When hooking up a trailer using a load equalizing hitch always use the following procedure 1 Park the unloaded vehicle on a level surface With the ignition on and all doors closed allow the vehicle to stand for sev...

Page 122: ...efeat the function of the load equalizing hitch and may cause unpredictable handling Safety chains Always connect the trailer s safety chains to the vehicle To connect the trailer s safety chains cross the chains under the trailer tongue and allow slack for turning corners If you use a rental trailer follow the instructions that the rental agency gives to you Trailer brakes Electric brakes and man...

Page 123: ...up trailer lamps Using a step bumper The rear bumper is equipped with an integral hitch and requires only a ball with a 25 4 mm one inch shank diameter The bumper has a 1 814 kg 4 000 lb trailer weight and 181 kg 400 lb tongue weight capability Use a frame mounted weight distributing hitch for trailers over 1814 kg 4 000 lb Driving while you tow Do not drive faster than 88 km h 55 mph when towing ...

Page 124: ... such as an RV Your vehicle cannot be flat towed with all wheels on the ground Trailer towing tips Practice turning stopping and backing up in an area before starting on a trip to get the feel of the vehicle trailer combination When turning make wider turns so the trailer wheels will clear curbs and other obstacles Allow more distance for stopping with a trailer attached The trailer tongue weight ...

Page 125: ... level to rise above the bottom edge of the rear bumper and Do not allow waves to break higher than 15 cm six inches above the bottom edge of the rear bumper Exceeding these limits may allow water to enter critical vehicle components adversely affecting driveability emissions and reliability If the rear axle is submerged in water the rear axle lubricant should be checked and changed if necessary T...

Page 126: ...the weight is resting directly on the roof To adjust the luggage rack loosen the adjusting levers by pushing them toward the front of the vehicle then slide the crossbar forward and lock the adjusting levers by pulling them toward the back of the vehicle FUEL CONSUMPTION Fuel economy can be improved by avoiding lack of regular scheduled maintenance excessive speed rapid acceleration extended idle ...

Page 127: ...If the engine cranks but does not start after a collision the fuel pump shut off switch may have been activated The Fuel Reset indicator light will illuminate in the instrument cluster The shut off switch is a device intended to stop the electric fuel pump when your vehicle has been involved in a substantial jolt 1 Turn the ignition switch to the OFF position 2 Check the fuel system for leaks 3 If...

Page 128: ...ch is located in the passenger s foot well behind the kick panel FUSES AND RELAYS Fuses If electrical components in the vehicle are not working a fuse may have blown Blown fuses are identified by a broken wire within the fuse Check the appropriate fuses before replacing any electrical components 15 15 Roadside emergencies 128 ...

Page 129: ...p Yellow 20 amp fuse link Light blue 25 amp Natural 30 amp Light green 30 amp fuse link Pink 40 amp fuse link Green 50 amp fuse link Red 60 amp fuse link Yellow 80 amp fuse link Black 100 amp fuse link Dark blue Passenger compartment fuse panel The fuse panel is located below and to the left of the steering wheel by the brake pedal Pull the panel cover outward to access the fuses To remove a fuse ...

Page 130: ...y 2 5A Instrument Cluster Overhead Trip Computer OTC Module 3 25A Cigar Lighter 4 5A Park Lamp Relay Headlamp Relay Autolamp Module Remote Anti Theft Personality RAP Module Power Mirror Switch 12 22 2 13 23 6 17 27 7 18 28 8 19 29 9 30 20 31 21 11 10 3 14 24 4 15 25 5 16 26 Roadside emergencies 130 ...

Page 131: ...teering Wheel Rotation Sensor Heated Grid Relay Overhead Trip Computer OTC Module 7 5A Auxiliary A C Relay Console Blower Motor 8 5A Radio Main Light Switch Remote Anti Theft Personality RAP Module 9 Not Used 10 Not Used 11 30A Washer Pump Relay Wiper Run Park Relay Wiper Hi Lo Relay Windshield Wiper Motor Rear Wiper Pump Relay 12 5A Data Link Connector DLC 13 15A Brake On Off BOO Switch Brake Pre...

Page 132: ... Instrument Cluster Air Bag Diagnostic Monitor 20 5A 4 Wheel Air Suspension 4WAS Generic Electronic Module GEM 21 15A Digital Transmission Range DTR Sensor Junction Box Fuse Relay Panel Fuse 20 22 10A Air Bag Diagnostic Monitor 23 10A Trailer Tow Battery Charge Relay 4X4 Center Axle Disconnect solenoid 4X2 Center Axle Disconnect Solenoid Function Selector Switch Rear Integrated Control Panel Recir...

Page 133: ...dio Noise Capacitor Ignition Coil PCM Power Diode Coil On Plugs 31 Not Used Power distribution box The power distribution box is located in the engine compartment The power distribution box contains high current fuses that protect your vehicle s main electrical systems from overloads Always disconnect the battery before servicing high current fuses Always replace the cover to the Power Distributio...

Page 134: ... Unlock Relay All Lock Relay Driver s Unlock Relay 4 15A Air Suspension Service Switch 5 20A Horn Relay 6 30A Radio Premium Sound Amplifier CD Changer Rear Integrated Control Panel Sub Woofer Power Fuse 3 Fuse 5 19 29 18 28 EEC POWER RELAY FUEL PUMP RELAY FRONT WASHER PUMP HORN RELAY 17 27 16 26 15 25 14 24 13 11 12 9 10 7 8 5 6 3 4 1 2 23 22 21 20 W S W RUN PARK W S W HI LO Roadside emergencies 1...

Page 135: ...Relay 14 60A 4 Wheel Anti Lock Brake System 4WABS Module 15 50A Air Suspension Solid State Compressor Relay 16 40A Trailer Tow Battery Charge Relay Engine Fuse Module Fuse 2 17 30A Shift on the Fly Relay Transfer Case Shift relay 18 30A Power Seat Control Switch 19 20A Fuel Pump Relay 20 50A Ignition Switch B4 B5 21 50A Ignition Switch B1 B3 22 50A Junction Box Fuse Relay Panel Battery Feed 23 40A...

Page 136: ...ted Grid Relay 28 30A Trailer Electronic Brake Controller 29 30A Flip Window Relay Hybrid Cooling Fan Relay Mini Fuses Maxi Fuses Relays Relays are located in the power distribution box and should be replaced by qualified technicians Primary battery fuses megafuses Roadside emergencies 136 ...

Page 137: ... the battery Ford recommends that the megafuses are serviced by a qualified service technician Location Amperage Description 1 175 Power Network Box Megafuse 2 175 Alternator Megafuse 3 20 Alternator Field Minifuse Engine mini fuse box 20A 1 2 3 Roadside emergencies 137 ...

Page 138: ...s 3 10 amp Audio Rear Integrated Control Panel RICP Compact Disc Changer Radio 4 10 amp Running Board Lamps 5 20 amp Amplifier Subwoofer Amplifier 6 Not Used CHANGING THE TIRES If you get a flat tire while driving do not apply the brake heavily Instead gradually decrease your speed Hold the steering wheel firmly and slowly move to a safe place on the side of the road 6 5 4 3 2 1 Roadside emergenci...

Page 139: ...pare tire Under the vehicle just forward of the rear bumper Jack wheel nut wrench instructions work gloves Behind the access panel located on the right rear quarter panel interior trim Jack handle On top of the radiator support at the front of the engine compartment Removing the jack handle 1 Open the hood 2 Un snap the end of the handle that is retained by the clip on the top of the windshield wa...

Page 140: ...n against the stowage bracket Removing the spare tire 1 Open the liftgate 2 Insert the straight end of the jack handle into the rear access hole located just above the rear bumper Forward motion will stop and resistance to turning will be felt when properly engaged 3 Turn the handle counterclockwise until tire is lowered to the ground and the cable is slightly slack 4 Remove the retainer from the ...

Page 141: ...ion It will not allow you to overtighten Tire change procedure On vehicles equipped with Air Suspension turn OFF the Air Suspension switch prior to jacking hoisting or towing your vehicle Refer to the instruction sheet located behind the interior trim access panel with the jack for detailed tire change instructions 1 Park on a level surface activate hazard flashers and set the parking brake 2 Plac...

Page 142: ...on the jack according to the following guides and turn the jack handle clockwise until the wheel is completely off the ground When one of the rear wheels is off the ground the transmission alone will not prevent the vehicle from moving or slipping off the jack even if the transmission is in P Park To prevent the vehicle from moving when you change the tire be sure that the parking brake is set and...

Page 143: ... Front 4x2 Front 4x4 Rear Roadside emergencies 143 ...

Page 144: ... snug against the hub Do not fully tighten the lug nuts until the wheel has been lowered 11 Lower the wheel by turning the jack handle counterclockwise 12 Remove the jack and fully tighten the lug nuts in the order shown 13 Put flat tire jack and lug wrench away Make sure the jack is fastened so it does not rattle when you drive 14 Unblock the wheels 15 Turn on the air suspension switch if equippe...

Page 145: ...the label on the battery 1 Use only a 12 volt supply to start your vehicle If you connect your battery to a 24 volt power supply you can damage your starter ignition system and other electrical components 2 Do not disconnect the battery of the disabled vehicle as this could damage the vehicle s electrical system 3 Park the booster vehicle close to the hood of the disabled vehicle making sure they ...

Page 146: ...ct the positive terminal of the discharged battery 1 to the positive terminal of the booster battery 2 4 Connect one end of the second lead to the negative terminal of the booster battery 3 and the other end to a metal part of the engine to be started 4 not to the negative terminal of the discharged battery 5 Make sure that the jump leads are clear of moving parts of the engine Do not connect the ...

Page 147: ...g the leads Removing the jumper cables 1 Remove the jumper cables in reverse order Take the cable off the metallic surface 1 first followed by the cable on the negative booster battery terminal 2 2 Remove the cable from the positive terminal of the booster battery 3 and then the discharged battery 4 3 After the disabled vehicle has been started allow it to idle for a while so the engine can relear...

Page 148: ... vehicles it is acceptable to tow the vehicle with the front wheels on the ground and the rear wheels off the ground On 4x4 vehicles it is recommended that your vehicle be towed with a wheel lift or flatbed equipment Do not tow with slingbelt equipment Ford Motor Company has not developed or approved a slingbelt towing procedure Roadside emergencies 148 ...

Page 149: ...at kind of vehicle you have A towing manual is available from Ford Motor Company for all authorized tow truck operators Have your tow truck driver refer to this manual for proper hook up and towing procedures for your vehicle Roadside emergencies 149 ...

Page 150: ...vered Use only recommended fuels lubricants fluids and service parts conforming to specifications Motorcraft parts are designed and built to provide the best performance in your vehicle PRECAUTIONS WHEN SERVICING YOUR VEHICLE Be especially careful when inspecting or servicing your vehicle Do not work on a hot engine When the engine is running make sure that loose clothing jewelry or long hair does...

Page 151: ...ff 1 Set the parking brake and ensure the gearshift is securely latched in P Park 2 Turn off the engine and remove the key 3 Block the wheels to prevent the vehicle from moving unexpectedly Working with the engine on 1 Set the parking brake and ensure the gearshift is securely latched in P Park 2 Block the wheels to prevent the vehicle from moving unexpectedly Do not start your engine with the air...

Page 152: ...t panel 2 Go to the front of the vehicle and release the auxiliary latch that is located under the front center of the hood Lift the hood until the lift cylinders hold it open IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 4 6L 5 4L engines 1 Battery BRAKE HOOD 10 9 1 2 3 4 5 6 8 7 Maintenance and care 152 ...

Page 153: ...reservoir 10 Windshield washer fluid reservoir ENGINE OIL Checking the engine oil Check the engine oil each time you fuel your vehicle 1 Make sure the vehicle is on level ground 2 Turn the engine off and wait a few minutes for the oil to drain into the oil pan 3 Set the parking brake and ensure the gearshift is securely latched in P Park 4 Open the hood Protect yourself from engine heat Maintenanc...

Page 154: ...dicator clean Insert the indicator fully then remove it again If the oil level is between the MIN and MAX marks the oil level is acceptable DO NOT ADD OIL If the oil level is below the MIN mark add enough oil to raise the level within the MIN MAX range MIN MAX Maintenance and care 154 ...

Page 155: ...vel is not within the normal range add only certified engine oil of the preferred viscosity Add engine oil through the oil filler cap Remove the filler cap and use a funnel to pour oil in the opening 3 Recheck the oil level Make sure the oil level is not above the MAX mark on the dipstick Engine oil recommendations Look for this certification mark Ford oil specification is WSS M2C153 G Use SAE 5W ...

Page 156: ...evere Duty Schedule 5 000 km 3 000 miles or three months Severe duty operation would include extensive idling trailer towing driving in severe dust and police taxi or delivery service Ford production and aftermarket Motorcraft oil filters are designed for added engine protection and long life If a replacement oil filter is used that does not meet Ford material and design specifications startup eng...

Page 157: ...ssary add brake fluid until the level reaches MAX Do not fill above this line 4 Use only a DOT 3 brake fluid certified to meet Ford specifications Refer to Lubricant specifications in the Capacities and specifications chapter Brake fluid is toxic If you use a brake fluid that is not DOT 3 you will cause permanent damage to your brakes Do not let the reservoir for the master cylinder run dry This m...

Page 158: ...coolant in the container for the windshield washer fluid Checking and adding washer fluid for the liftgate Washer fluid for the liftgate is supplied by the same reservoir as the windshield ENGINE COOLANT Check the level of the coolant in the reservoir at least once a month Be sure to read and understand Precautions when servicing your vehicle in this chapter If the engine coolant has not been chec...

Page 159: ... If sprayed on the windshield engine coolant could make it difficult to see through the windshield When the engine is cool add a 50 50 mixture of engine coolant and water to the engine coolant recovery reservoir DO NOT ADD DIRECTLY TO THE RADIATOR Add straight water only in an emergency but you should replace it with a 50 50 mixture of coolant and distilled water as soon as possible Check the cool...

Page 160: ...the cap down turn it counterclockwise and remove it Use Ford Premium Cooling System Fluid E2FZ 19549 AA in Canada Motorcraft CXC 8 B or an equivalent premium engine coolant that meets Ford specification ESE M97B44 A Ford Premium Engine Coolant is an optimized formula that will protect all metals and rubber elastomers used in Ford cooling systems for four years or 80 000 km 50 000 miles Do not use ...

Page 161: ...ds in a responsible manner Follow your community s regulations and standards for recycling and disposing of automotive fluids Coolant refill capacity To find out how much fluid your vehicle s cooling system can hold refer to Refill capacities in the Capacities and specifications chapter Have your dealer check the engine cooling system for leaks if you have to add more than a liter quart of engine ...

Page 162: ... be driven temporarily before incremental component damage is incurred The fail safe distance depends on ambient temperatures vehicle load and terrain How fail safe cooling works If the engine overheats the engine will automatically switch from eight to alternating four cylinder operation Each disabled cylinder acts as an air pump and cools the engine When this occurs the engine coolant temperatur...

Page 163: ...e mode is activated Pull off the road as soon as possible Immediately turn the engine off to prevent severe engine damage Wait for the engine to cool Check the coolant level CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid at least twice a year If adding fluid is necessary use only MERCONt ATF power steering fluid 1 Start the engine and let it run until it reaches normal ope...

Page 164: ...hecking the level until it reaches the range between the MIN and MAX lines Be sure to put the cap back on the reservoir TRANSMISSION FLUID Checking and adding automatic transmission fluid Follow the scheduled service intervals outlined in the Service Guide Before adding any fluid make sure the correct type is used The type of fluid used is normally indicated on the dipstick and or dipstick handle ...

Page 165: ...ast twice a year The fluid level should be checked if the transmission is not working properly i e if the transmission slips or shifts slowly or if you notice some sign of fluid leakage Transmission fluid should be checked at normal operating temperatures 66 C 77 C 150 F 170 F on a level surface The normal operating temperature can be reached after approximately 32 km 20 miles of driving The trans...

Page 166: ...ng brake engaged and your foot on the brake pedal start the engine and move the gearshift lever through all of the gear ranges Allow sufficient time for each gear to engage 3 Latch the gearshift lever in P Park and leave the engine running 4 Remove the dipstick wiping it clean with a clean dry lint free rag 5 Install the dipstick making sure it is fully seated in the filler tube 6 Remove the dipst...

Page 167: ...l is above the top notch of the hot range after driving the vehicle for approximately 30 km 20 miles excess fluid should be removed by a qualified technician DRIVELINE UNIVERSAL JOINT AND SLIP YOKE The universal joints standard with your vehicle do not require lubrication If the original universal joints are replaced with universal joints equipped with grease fittings lubrication will be necessary...

Page 168: ...If the electrolyte level in the battery is low you can add plain tap water to the battery as long as you do not use hard water water with a high alkali content If possible however try to only fill the battery cells with distilled water If the battery needs water often have the charging system checked For longer trouble free operation keep the top of the battery clean and dry Also make certain the ...

Page 169: ... relearn its idle conditions before your vehicle will drive properly To begin this process 1 Put the gearshift in P Park turn off all accessories and start the vehicle 2 Let the engine idle for at least one minute 3 The relearning process will automatically complete as you drive the vehicle If you do not allow the engine to relearn its idle the idle quality of your vehicle may be adversely affecte...

Page 170: ...start your engine with the air cleaner removed and do not remove it while the engine is running CHANGING THE AIR FILTER 1 Loosen the clamp that secures the air cleaner in place 2 Separate the two halves of the air cleaner 3 Remove the air filter element from the open end of the engine air cleaner and replace it with a new element Be careful not to crimp the filter edges between halves This could c...

Page 171: ...er blades do not wipe properly clean both the windshield and wiper blades using undiluted windshield wiper solution or a mild detergent Rinse thoroughly with clean water To avoid damaging the blades do not use fuel kerosene paint thinner or other solvents Changing the wiper blades When replacing wiper blade assemblies always use a Motorcraft part or equivalent To make replacing the wipers easy tur...

Page 172: ... GRADES New vehicles are fitted with tires that have their Tire Quality Grade described below molded into the tire s sidewall These Tire Quality Grades are determined by standards that the United States Department of Transportation has set Tire Quality Grades apply to new pneumatic tires for use on passenger cars They do not apply to deep tread winter type snow tires space saver or temporary use s...

Page 173: ...rse as a tire grade 100 The relative performance of tires depends upon the actual conditions of their use however and may depart significantly from the norm due to variations in driving habits service practices and differences in road characteristics and climate Traction A B C The traction grades from highest to lowest are A B and C and they represent the tire s ability to stop on wet pavement as ...

Page 174: ...f performance which all passenger car tires must meet under the Federal Motor Vehicle Safety Standard No 109 Grades B and A represent higher levels of performance on the laboratory test wheel than the minimum required by law The temperature grade for this tire is established for a tire that is properly inflated and not overloaded Excessive speed underinflation or excessive loading either separatel...

Page 175: ...ed tires can affect vehicle handling and can fail suddenly possibly resulting in loss of vehicle control Tire rotation Because your vehicle s tires perform different jobs they often wear differently To make sure your tires wear evenly and last longer rotate them as indicated in the Service Guide If you notice that the tires wear unevenly have them checked Four tire rotation Maintenance and care 17...

Page 176: ...le s original tires may also affect the accuracy of your speedometer SNOW TIRES AND CHAINS Snow tires must be the same size and grade as the tires you currently have on your vehicle The tires on your vehicle have all weather treads to provide traction in rain and snow However in some climates you may need to use snow tires and chains Follow these guidelines when using snow tires and chains Use onl...

Page 177: ...nt damage to your vehicle If possible avoid fully loading your vehicle Remove the tire chains when they are no longer needed Do not use tire chains on dry roads The suspension insulation and bumpers will help prevent vehicle damage Do not remove these components from your vehicle when using snow tires and chains Do not exceed 48 km h 30 mph with tire chains on your vehicle WHAT YOU SHOULD KNOW ABO...

Page 178: ...ry or death if misused or mishandled Observe the following guidelines when handling automotive fuel Extinguish all smoking materials and any open flames before fueling your vehicle Always turn off the vehicle before fueling Automotive fuels can be harmful or fatal if swallowed If fuel is swallowed call a physician immediately even if no symptoms are immediately apparent The toxic effects of fuel m...

Page 179: ...ED FUEL The use of leaded fuel is prohibited by law and could damage your vehicle Your vehicle was not designed to use fuel or fuel additives with metallic compounds including manganese based compounds containing MMT Vehicles certified to California emission standards indicated on the underhood Vehicle Emissions Control Information label are designed to operate on California reformulated gasolines...

Page 180: ...erned if your vehicle sometimes knocks lightly However if it knocks heavily under most driving conditions on fuel with the recommended octane see your dealer or a qualified service technician to prevent any engine damage Fuel quality If you are experiencing starting rough idle or hesitation problems try a different brand of fuel If the condition persists see your dealer or a qualified service tech...

Page 181: ...ich can damage critical fuel system components Damage resulting from the use of methanol may not be covered by your warranty Filling the fuel tank 1 Turn the engine off After opening the fuel door remove the cap carefully and slowly by turning it counterclockwise 1 4 turn until it stops Pull to remove the cap A tether attaches the cap to the fuel filler pipe 2 Make sure that you pump unleaded fuel...

Page 182: ...Turn it clockwise until it stops Push the fuel door closed If the check engine warning light illuminates and remains illuminated while the engine is started the fuel cap may not be properly seated Turn off the engine remove the fuel cap and replace it being sure to align the cap properly If the cap is lost replace it with an authorized Motorcraft or equivalent part Calculating fuel economy To accu...

Page 183: ... Your vehicle is equipped with various emission control components and a catalytic converter which will enable your vehicle to comply with applicable exhaust emission standards To make sure that the catalytic converter and other emission control components continue to work properly Use only unleaded fuel Avoid running out of fuel Do not turn off the ignition while your vehicle is moving especially...

Page 184: ... cover The emission system heats up the engine compartment and exhaust system which can start a fire Watch for fluid leaks strange odors smoke loss of oil pressure the charging system warning light the Check Engine light or the temperature warning light These events could indicate that the emission control system is not working properly If you smell exhaust fumes of any kind inside your vehicle ha...

Page 185: ...ess for inspection maintenance I M testing In some localities it may be a legal requirement to pass an I M test of the on board diagnostic OBD II system If your check engine service engine soon light is on reference the applicable light description in the Warning Lights and Chimes section of your owners guide Your vehicle may not pass the I M test with the check engine service engine soon light on...

Page 186: ...erating temperature Once started do not turn off the engine until the above driving cycle is complete EXTERIOR BULBS Replacing exterior bulbs Check the operation of the following lamps frequently headlamps foglamps high mount brakelamp brakelamps parking lamps turn signals license plate lamp tail lamps back up lamps Do not remove lamp bulbs unless they can be replaced immediately with new ones If ...

Page 187: ... Open the hood 3 At the back of the headlamp pull clips rearward and up about to release the headlamp assembly 4 Slide headlamp assembly forward and off of guide ribs to expose the back of the bulb and wiring connector 5 Remove the electrical connector from the bulb by grasping the wire and pulling it rearward 6 Remove bulb retainer ring by turning it counterclockwise about 1 4 turn then slide the...

Page 188: ...it clockwise until you feel a stop 10 Push the electrical connector into the rear of the plastic base until it snaps 11 Straighten alignment pins making them parallel with the outer edges of the attachment standoff 12 Carefully insert the headlamp assembly into the vehicle making sure the alignment pins are inserted into the proper holes and into the guide ribs 13 Hold the headlamp assembly snugly...

Page 189: ...tic base 5 Without turning carefully pull bulb assembly out of parking lamp assembly 6 Insert the glass end of the new bulb into the parking lamp assembly socket When the grooves in the plastic base are aligned push the bulb into the socket until the plastic base contacts the rear of the socket 7 Slip bulb retaining ring over the plastic base and lock the ring into the socket by turning it clockwi...

Page 190: ... 11 Replace screw removed in step 1 Replacing foglamp bulbs 1 Disconnect the electrical connector from the back of the foglamp assembly 2 Twist then pull the bulb from the foglamp assembly 3 Install the new bulb 4 Connect the electrical connector to the back of the foglamp assembly High mount brakelamp To change the high mount brakelamp bulbs Maintenance and care 190 ...

Page 191: ...s are located in the same portion of the vehicle rear one just below the other Follow the same steps to replace either bulb 1 Open the liftgate to expose the lamp assemblies 2 Remove the two screws at the top of the lens 3 Carefully pop the lens off and to the right it may be necessary to use a screwdriver to remove the lens 4 Twist the connector 1 4 turn counterclockwise and pull it out for repla...

Page 192: ...ulb and press in the replacement bulb 4 Replace the connector by placing it back into the assembly and turning it 1 4 turn clockwise Using the right bulbs Function Number of bulbs Trade number Headlamps 2 9007 Front park turn lamps 2 3157NAK Front sidemarker 2 194NA Foglamps 2 899 Turn tail brake lamps 2 3157K Liftgate lamp 2 916 Backup lamp 2 579 License lamp 2 168 High mount brake lamp See a dea...

Page 193: ...new bulb 4 Press the map lamp lens back on and test the lamp operation AIMING THE HEADLAMPS The alignment of your headlamps should be checked by a qualified service technician if 1 Oncoming motorists frequently signal you to deactivate your high beams and your high beams are not activated 2 The headlamps do not seem to provide enough light for clear night vision 3 The headlamp beams are pointed su...

Page 194: ...oid washing when the hood is still warm immediately after or during exposure to strong sunlight During winter months it is especially important to wash the vehicle on a regular basis Large quantities of dirt and road salt are difficult to remove and also cause damage to the vehicle Remove any exterior accessories such as antennas before entering a car wash After washing apply the brakes several ti...

Page 195: ...s tar spots road salt and industrial fallout immediately Cleaning the wheels Wash with the same detergent as the body of your vehicle Do not use acid based wheel cleaners steel wool fuel or strong detergents Never use abrasives that will damage the finish of special wheel surfaces Use a tar remover to remove grease and tar Cleaning the engine Engines are more efficient when they are clean because ...

Page 196: ...is running water in the running engine may cause internal damage Cleaning plastic exterior parts Use vinyl cleaner for routine cleaning Clean with a tar remover if necessary Do not clean plastic parts with thinners solvents or petroleum based cleaners Cleaning the exterior lamps Wash with the same detergent as the exterior of your vehicle Use glass cleaner or tar remover if necessary Maintenance a...

Page 197: ...oth then dry with a dry cloth Avoid cleaner or polish that increases the gloss of the upper portion of the instrument panel The dull finish in this area helps protect the driver from undesirable windshield reflection Cleaning the interior fabric Remove dust and loose dirt with a whisk broom or a vacuum cleaner Remove fresh spots immediately Follow the directions that come with the cleaner Cleaning...

Page 198: ...ry critical because the common 3M Scotch Brite green pad is too aggressive and will damage the leather surface Spray a small amount of the leather cleaner on the pad and rub the area to be cleaned with the pad using a circular motion Only clean 1 4 of the area at a time For heavily soiled areas spray the cleaner directly onto the leather two squirts should be adequate and rub with the pad Repeat i...

Page 199: ... Leather Cleaner product number AS 300 is available from First Brands by calling 1 800 726 1001 This product may also be available at many local automotive after market stores 3M Type T Clean And Finish Scrubbing Pads UPC 04011 01276 are available through your local 3M distributor Call 1 800 742 9649 for the nearest distributor in your area PART NUMBER PART NAME Obtain Locally Tanners Preserve Lea...

Page 200: ...park plugs REFILL CAPACITIES Fluid Ford Part Name Application Capacity Engine oil includes filter change Motorcraft 5W30 Super Premium Motor Oil All 5 7L 6 0 quarts Brake fluid Ford High Performance DOT 3 Brake Fluid All Fill to line in reservoir Power steering fluid Motorcraft MERCONt ATF All Fill to line in reservoir Transmission fluid Motorcraft MERCONt V ATF 4R70W 13 1L 13 9 quarts Motorcraft ...

Page 201: ...le Lubricant All 2 9 3 1L 5 5 5 8 pints 1 Your vehicle s rear axle is equipped with synthetic rear axle lubricant Rear axles containing synthetic lubricant are lubricated for life These lubricants are not to be checked or changed unless a leak is suspected service required or the axle has been submerged in water The axle lubricant should be changed any time the axle has been submerged in water Add...

Page 202: ...hood latch auxiliary latch Multi Purpose Grease D7AZ 19584 AA OR DOAZ 19584 AA ESR M1C159 A OR ESB M1C93 B Lock cylinders swing away spare tire carrier padlock Penetrating Lubricant E8AZ 19A501 B NONE Brake master cylinder High Performance DOT 3 Motor Vehicle Brake Fluid C6AZ 19542 AB ESA M6C25 A AND DOT 3 Driveshaft slip spline double Cardan joint center ball Premium Long Life Grease XG 1 C or XG...

Page 203: ...omatic transmission E4OD Motorcraft MERCONt ATF XT 2 QDX MERCONt Automatic transmission 4R70W Motorcraft MERCONt V ATF XT 5 QM WSS M2C202 B Power steering reservoir Premium Power Steering Fluid E6AZ 19582 AA ESW M2C33 F Rear axle1 Motorcraft SAE 75W140 High Performance Synthetic Rear Axle Lube F1TZ 19580 B WSL M2C192 A Front axle 75W90 Gear Lube F1TZ 19C547 MA WSL M2C192 A Transfer case Four wheel...

Page 204: ... octane 87 octane Firing order 1 3 7 2 6 5 4 8 1 3 7 2 6 5 4 8 Spark plug gap 1 3 1 4 mm 0 052 056 inch 1 3 1 4 mm 0 052 056 inch Ignition system EDIS Coil on plug Compression ratio 9 0 1 9 0 1 VEHICLE DIMENSIONS Dimensions mm in 1 Overall length 5 196 204 6 2 Overall width 2 027 79 8 3 Maximum height 4x2 4x4 1 969 8 77 6 2 043 80 4 4 Wheelbase 3 023 119 0 5 Front track 1 661 65 4 Capacities and s...

Page 205: ...4 1 3 5 2 Capacities and specifications 205 ...

Page 206: ...ion number is stamped on the engine block transmission frame and transfer case if so equipped MFD BY FORD MOTOR CO IN U S A EXT PNT XXXXXX XXXXXX RC XX DSO XXXX F0000 BAR INT TR TP PS R AXLE TR SPR T0000 X XX XXX X XX X XXXX UTC FOHT 15294A10 GA MAXIMUM LOAD OCCUPANTS LUGGAGE XXXKG XXXXLB OCCUPANTS X TOTAL X FR X 2ND X RR OCCUPANTS LUGGAGE XX XXXKG XXXXLB TIRE XXXX XXXXX XXX X XXXKG XXXXLB PRESSUR...

Page 207: ...f it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Ford Motor Company To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 202 366 0123 in the Washington D C area or write to NHTSA U S Department of Transportation 400 Sevent...

Page 208: ...s 50 Chime headlamps on 13 Cleaning your vehicle 194 engine compartment 195 fabric 197 instrument panel 197 plastic parts 196 safety belts 197 tail lamps 196 washing 194 waxing 194 wheels 195 Compass electronic 42 calibration 44 set zone adjustment 43 Control trac 4WD system 108 Controls 51 52 Daytime running light system 20 Defrost rear window 22 Driving under special conditions 111 high water 11...

Page 209: ... chime 13 Lamps interior lamps 193 map lamps 193 parking lamps 189 Liftgate 53 Lights warning and indicator air bag 8 anti lock brakes ABS 9 anti theft 10 brake 9 charging system 10 check engine 6 7 door ajar 12 engine oil pressure 10 four wheel drive 11 fuel reset 6 12 safety belt 8 turn signal indicator 9 Load limits trailer towing 117 Lubricant specifications 202 Luggage rack 126 Message center...

Page 210: ...g 3 Special notice utility type vehicles 3 Specification chart lubricants 202 Speed control 33 canceling a set speed 36 resuming a set speed 37 tap up tap down 35 turning off 33 Speed sensitive steering 101 Speedometer 14 Starting your vehicle 92 93 95 Steering power 101 Storage compartments overhead storage compartment 40 Tachometer mechanical cluster 15 Tilt steering wheel 37 Tires 172 174 check...

Page 211: ...Windshield washer fluid and wipers checking and adding fluid 158 checking and replacing wiper blades 171 operation 38 Wrecker towing 148 Index 211 ...

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Page 216: ...e size and pressure Refer to Tire Pressure Decal on passenger s door panel Hood release Pull handle under the left side of the instrument panel Oil capacity with filter change 5 7L 6 0 quarts Coolant capacity 19 7L 20 8 quarts Power steering fluid capacity Fill to line in reservoir Automatic transmission fluid capacity 4R70W 13 1L 13 9 quarts Automatic transmission fluid capacity E4OD 4x2 15 0L 15...

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Ford 1998 Expedition, Owner'S Manual

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