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Force 5100ex Calibration Manual Download Page 49

5100ex Calibration Manual 

AutoCalibration of Prewet Liquid 

41 

Error Message 

Condition 

Possible Solutions 

Value above max. Setting to max. 

 

 

An inaccurate 
number of pulses 
were detected. 
 
An inaccurate weight 
was entered. 

Verify the integrity of 
the prewet feedback 
sensor. 
 
Return to the 
AutoCal weight entry 
screen and re-enter 
the value. 

 
 

Summary of Contents for 5100ex

Page 1: ...5100ex Calibration Manual Firmware Version 3 8...

Page 2: ......

Page 3: ...3 Export Settings 3 Restore Defaults 3 Upgrade Firmware 3 Access Code 3 Clear Code 3 Screen Power Switch 3 Truck Name 3 Application Mode 3 Units 4 PWM Mode 4 Valve Freq 4 Prewet 4 Event Logging 4 Mod...

Page 4: ...DC 9 Cross 2 9 Parent 10 Min DC 10 Max DC 10 Granular Mats 10 Materials Enabled 10 Mat 1 Mat 2 Mat 3 etc 10 Name 10 Gate Position 11 AutoCal 11 Displacement 11 Calculating Auger Displacement Using SS...

Page 5: ...15 Drive Type 15 Min DC 16 Max DC 16 Prewet Mat 16 Name 16 AutoCal 16 Displacement 17 Calculating Prewet Displacement Using SSC5100 Calibration Values 17 Full Speed Displacement Rate 17 Number Of Set...

Page 6: ...c 21 Blast Rate 21 Dust Control 21 Boom Width 22 Herbicide 22 Boom Width 22 Inputs Outputs 22 Inputs 22 Input 1 Input 2 Input 3 Input 5 Input 6 22 Outputs 23 Output 1 Output 2 23 Hoist Plow 23 Options...

Page 7: ...oubleshooting Calibration By Distance 31 AutoCalibration of Granular Materials 32 To auto calibrate a granular material 32 Troubleshooting Granular AutoCal 35 AutoCalibration of a Prewet Liquid 37 To...

Page 8: ......

Page 9: ...ing steps Step Page Number 6 Calibrate your prewet minimum and maximum settings 16 7 Define your prewet material settings 16 8 Calibrate the prewet material s displacement and full speed displacement...

Page 10: ...ss Code 1 While the system is in Standby press the Menu button on the Operation Screen 2 Press the Calibration menu button The Access Code window will appear as shown in Figure 1 Figure 1 The Access C...

Page 11: ...the confirmation box without upgrading the system Upgrade Firmware The Upgrade Firmware menu item allows you to upgrade your 5100ex to a new version of firmware located on a USB flash drive See page...

Page 12: ...off lanes by using the lane switches Aux Output 1 and Aux Output 2 are used by the lanes and cannot be used for other purposes Units The Units menu item changes the type of measurement system the vehi...

Page 13: ...vehicle speed The High Trip Point should be set when the vehicle is moving Have a passenger slowly decrease the high trip point until the menu item shows a mph kph value greater than 0 In some cases...

Page 14: ...Open Loop Mode Closed Loop mode monitors the auger feedback sensor to ensure accurate material displacement Open Loop mode approximates material displacement from vehicle speed as well as auger and ma...

Page 15: ...or will appear in the header bar and the granular material totals will stop updating Aug Rev Valve The Auger Reverse Valve Type menu item determines the operation of the Auger Forward and Auger Revers...

Page 16: ...as possible The default value is 75 Use the green Standby knob to test the auger speed when adjusting the Max DC value If a cross auger has its parent function set to Auger Forward it will run at max...

Page 17: ...ger will run at a speed proportional to the speed of its parent function If the parent function for Cross 1 and Cross 2 are the same the active cross auger is determined using the CROSS LEFT RIGHT sof...

Page 18: ...uired to turn cross auger 2 at its fastest rate The default value is 75 Max DC is enabled when Cross Auger 2 Parent is set to Aug Fwd or Aug Rev Max DC is disabled when Cross Auger 2 Parent is Disable...

Page 19: ...he built in AutoCal feature For more information see AutoCalibration of Granular Materials on page 32 The Displacement menu item will not be available if the Loop menu item is set to Open Calculating...

Page 20: ...282 kilograms per kilometer Spinner The Spinner menu allows you to configure settings for the vehicle s spinner output The following settings are not particular to any granular material If Config App...

Page 21: ...the spinner will run If Spinner 1 and Spinner 2 are both set to the same Parent both will run when that Parent is active When in auger manual mode the spinner will run based on the spinner setting whe...

Page 22: ...Set Rate 3 etc The Set Rate menu item sets which duty cycle will be used to spin the spinner when the user chooses the corresponding set rate The default spinner set rates are meant to provide fine lo...

Page 23: ...item will not be available if the Loop Mode menu item is set to Open Manual or Gravity Feed If the prewet pump is hunting and not settling at a steady speed try reducing the Gain value Manual Mode The...

Page 24: ...a prewet flowmeter is installed on the system the current prewet flowmeter frequency will also be shown on the screen to assist with adjustments Max DC The Max DC menu item sets the duty cycle requir...

Page 25: ...and your prewet pump s output ounces or milliliters per revolution use the equations below to calculate the appropriate pulses per gallon or pulses per liter value 128 1000 Full Speed Displacement Ra...

Page 26: ...irect liquid application used by the controller Each combination of the three types Anti Ice Dust Control and Herbicide are available The default value is Anti Ice The spreading units are chosen based...

Page 27: ...pear in the header bar Warn Disable Low direct error will appear in the header bar and the direct output will be turned off The output will be prevented from turning on as long as the low direct input...

Page 28: ...irect is enabled The default value is DIR AutoCal The AutoCal menu item allows you to calibrate your displacement if your system is closed loop and full speed displacement rate for the direct liquid b...

Page 29: ...e direct material Set Rate 1 Set Rate 2 Set Rate 3 etc The Set Rate menu item sets which gallons per mi or liters per km setting will be output when the user chooses the corresponding set rate The def...

Page 30: ...idth setup Boom Width Entering the Boom Width submenu allows the boom widths to be set for each boom Note that the Left and Right booms are only available when the Direct Liquid system is set to Multi...

Page 31: ...Reverse The aux output will be on when auger reverse is active Prewet The aux output will be on when prewet is active Prewet On The aux output will be on when the prewet pump is running Prewet Divert...

Page 32: ...justs the duty cycle that the plow left output will operate at during standard operation Plow Right The Plow Right menu item adjusts the duty cycle that the plow right output will operate at during st...

Page 33: ...Open The Auger Open menu item adjusts the buzzer setting for the auger open loop default error The options are Silent Single Chirp Single Beep and Solid Tone The default value is Single Beep Range Th...

Page 34: ...ngle Chirp Single Beep and Solid Tone The default value is Single Beep Direct The Direct sub menu allows you to configure buzzer settings for the direct errors and warnings If Config Application Mode...

Page 35: ...the buzzer setting for the oil level warning The options are Silent Single Chirp Single Beep and Solid Tone The default value is Silent Oil Temp The Oil Temp menu item adjusts the buzzer setting for...

Page 36: ...the Calibration Menu Upon leaving Calibration the 5100ex will authenticate with the PreCise MRM device Once a successful connection has been established the 5100ex shall begin sending event data to t...

Page 37: ...ectly To calibrate the Axle Pulses by distance Calibrating axle pulses can be completed using either English or Metric units The steps below will walk you through calibrating the axle pulses using Eng...

Page 38: ...Press the green Standby knob to stop counting axle pulses The status should change to Off as shown in Figure 3 Figure 3 Cal By Distance Screen after Counting Pulses STEP 8 Press Ok to save and close t...

Page 39: ...gh Verify the wiring and connections of the speedometer cable Verify the Speedometer Type is set properly Increase the Low Trip Point Decrease the High Trip Point Value above max Setting to max The 51...

Page 40: ...libration Menu See Entering the Calibration Menu on page 2 STEP 2 Select Granular Mats STEP 3 Select the Material you wish to calibrate STEP 4 Select AutoCal STEP 5 The Granular AutoCal screen will ap...

Page 41: ...dispensing material The status should change to Off as shown in Figure 5 If your system is an Open Loop system the pulses will be 0 Figure 5 Granular AutoCal Screen after running STEP 13 Press Next t...

Page 42: ...te screen will appear It will be populated with the value calculated by the 5100ex You can adjust this value if necessary using the arrow keys STEP 16 If your system is an open loop system skip to ste...

Page 43: ...run Press the green standby pushbutton to dispense material Pulses measured is 0 AutoCal Canceled No pulses were detected Verify the connection to the auger feedback sensor Value below min Setting to...

Page 44: ...Error Message Condition Possible Solutions Value above max Setting to max An inaccurate number of pulses were detected An inaccurate weight was entered Verify the integrity of the auger feedback senso...

Page 45: ...ect Prewet Mat STEP 3 Select AutoCal STEP 4 The Prewet AutoCal screen will appear as shown in Figure 7 Figure 7 Prewet AutoCal Screen STEP 5 Press the Continue button to dismiss the dialog STEP 6 Setu...

Page 46: ...dispensing liquid The status should change to Off as shown in Figure 8 If your system is an Open Loop system the pulses will be 0 Figure 8 Prewet AutoCal Screen after running STEP 12 Press Next to co...

Page 47: ...e screen will appear It will be populated with the value calculated by the 5100ex You can adjust this value if necessary using the arrow keys STEP 15 If your system is an open loop system skip to step...

Page 48: ...n Press the green standby pushbutton to dispense liquid Pulses measured is 0 AutoCal Canceled No pulses were detected Verify the connection to the prewet feedback sensor Value below min Setting to min...

Page 49: ...or Message Condition Possible Solutions Value above max Setting to max An inaccurate number of pulses were detected An inaccurate weight was entered Verify the integrity of the prewet feedback sensor...

Page 50: ...type to calibrate Anti Ice Dust Control or Herbicide STEP 3 Select AutoCal STEP 4 The Direct AutoCal screen will appear as shown in Figure 10 Figure 10 Direct AutoCal Screen STEP 5 Press the Continue...

Page 51: ...ispensing liquid The status should change to Off as shown in Figure 11 If your system is an Open Loop system the pulses will be 0 Figure 11 Direct AutoCal Screen after running STEP 12 Press Next to co...

Page 52: ...his value if necessary using the arrow keys This value will only be correct if you have a positive displacement pump or set the output to 100 during STEP 7 STEP 15 If your system is an open loop syste...

Page 53: ...n Press the green standby pushbutton to dispense liquid Pulses measured is 0 AutoCal Canceled No pulses were detected Verify the connection to the direct feedback sensor Value below min Setting to min...

Page 54: ...or Message Condition Possible Solutions Value above max Setting to max An inaccurate number of pulses were detected An inaccurate weight was entered Verify the integrity of the direct feedback sensor...

Page 55: ...rades placed inside subfolders will not be detected by the 5100ex To Upgrade the 5100ex Firmware STEP 1 Enter the Calibration Menu See Entering the Calibration Menu on page 2 STEP 2 Navigate to the Ca...

Page 56: ...e available use the page left and page right buttons on each side of the box to see the other files STEP 6 Press the Ok button to select a file A confirmation box similar to Figure 15 will appear Figu...

Page 57: ...mware 49 Figure 16 Firmware Upgrade in Process STEP 8 Wait for the upgrade process to complete The 5100ex will beep repeatedly until it is finished Once the upgrade is complete the 5100ex will restart...

Page 58: ...this process To Export 5100ex Calibration Settings STEP 1 Enter the Calibration Menu See Entering the Calibration Menu on page 2 STEP 2 Navigate to the Calibration Config Settings Export Settings scr...

Page 59: ...ith Connect USB message STEP 5 Connect the USB drive to the USB port on the left hand side of the 5100ex STEP 6 Wait for the Export to complete Figure 19 will appear Figure 19 Export Successful Screen...

Page 60: ...ed files TXT cannot not be imported To Import 5100ex Calibration Settings STEP 9 Enter the Calibration Menu See Entering the Calibration Menu on page 2 STEP 10 Navigate to the Calibration Config Setti...

Page 61: ...files are available use the page left and page right buttons on each side of the box to see the other files STEP 14 Press the Ok button to select a file A confirmation box similar to Figure 22 will a...

Page 62: ...5100ex Calibration Manual Importing Calibration Settings 54 Figure 23 Import Successful Screen STEP 16 Once the import is complete press OK and you will be returned to the Calibration screen...

Page 63: ......

Page 64: ...Document No M0119 M Released 4 9 2018 Copyright 2018 FORCE America Inc...

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