Fontaine Aquanox 98 Series Installation And Maintenance Manual Download | Manualshive

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SERIES 98

EXTRUDED ALUMINUM

STOP LOGS

INSTALLATION AND MAINTENANCE

MANUAL

(Revision 0)

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Summary of Contents for 98 Series

Page 1: ...SERIES 98 EXTRUDED ALUMINUM STOP LOGS INSTALLATION AND MAINTENANCE MANUAL Revision 0 ...

Page 2: ... Surface mount 6 7 Embedded frame installation 8 8 In channel surface installation 9 9 Operation with lifting device 11 9 1 Lowering a stop log 11 9 2 Removing a stop log 11 10 Troubleshooting 12 10 1 Stop logs jamming 12 10 2 Stop log lifting beam doesn t perform well 12 10 3 Stop logs leak 12 10 4 Lip HY Q Seal 13 11 Inspection and maintenance 14 11 1 Inspection frequency 14 11 2 Maintenance 14 ...

Page 3: ...learly diagnose problems and make to proper basic adjustments 2 1 WARNINGS It is important to read this manual before starting any work on the equipement When installing the equipment always apply an anti seize on the stainless steel fasteners Use PTFE based pipe joint compound if the equipement is installed in drinking water Reduce as much as possible the contact between stainless steel and carbo...

Page 4: ...king days verify with the bill of lading that all equipment has been received Also verify the equipment tag They must match the items listed on the bill of lading No claims for missing parts will be accepted after the period of 5 working days Contact Fontaine Aquanox to report any anomalies found or missing parts 4 STORAGE Cover and protect all equipment that will not be installed immediately Leav...

Page 5: ...Page 5 sur 15 5 GLOSSARY FOR STOP LOGS Figure 1 ...

Page 6: ...nnel width should be the same as the gate clear opening inside the frame 5 Measure the overall width of the frame From the channel center previously marked place another mark in the boxouts equivalent to half of the frame overall width Repeat the other side The outside limits of the frame will be positioned to those marks 6 Drop a plumb line into the boxout centered on the mark indicating the outs...

Page 7: ...ntact a qualified professional 4 Drop a plumb line on one side of the channel at the installation location Pull the line toward the wall until the nearest point for the whole channel depth is at 16mm 5 8 from the wall Mark the position on the bottom of teh channel see Figure 3 5 Drop the plumb line on the other side of the channel from the position located at point 3 Repeat the process to locate t...

Page 8: ...6mm 5 8 between all parts of the frame and the boxouts to allow proper grouting If needed reposition the gate while maintaining the sill level and verticality of the sides 8 Check squareness of the free opening using a straight edge or a tight string from one corner to the other A variation of 2mm or less is acceptable Correct if needed with the wooden shims 9 Measure across the channel the distan...

Page 9: ...ther and the bolts firmly tightened 7 Place a plumb line on both side of the channel near the frame sides Check and adjust verticality of the frame sides in both axes along the whole channel depth Tolerance on verticality is 3mm 1 8 on the channel depth Maintain the frame sides in position using the crane or other method depending on the available tools Figure 6 8 Make sure to maintain a minimum g...

Page 10: ...s Adjust as needed with the shims and anchors making sure the distance is the same as at the sill 15 Lower one stop log or the stop plate into the frame Check the contact between the bottom seal and the bottom section of the frame sill by using a flashlight The seal on the log or plate has a lip that should be in contact with the sill on its entire width Remove the log or plate before grouting 16 ...

Page 11: ...device and bring them above the frame Lower the log into the frame until it reaches the bottom or the top of the logs that were previously lowered into the frame 5 Continue to lower the device an inch or two and then pull the rope to unhook the log Lift the lifting device out of the frame with the crane or chainblock 6 Repeat the steps with the other logs 9 2 REMOVING A STOP LOG 1 Hook the lifting...

Page 12: ... hoisting mechanism as necessary Are all gate seals properly attached to the stop logs Do any of them interfere with insertion or removal of stop logs Re tighten retainer strips and bolts and or other attaching hardware Re bond mitered joints Undertake seal repair 10 2 STOP LOG LIFTING BEAM DOESN T PERFORM WELL Is the stop log lifting beam in good condition Are there any bent or broken sections Ha...

Page 13: ...hop order and the gate drawing numberat the time of ordering the seal Cut the replacement seal to length using the existing seal as a template Place the attaching bar on the new seal in the same in the same relative location it was on the damaged seal Use this bar for a template to mark the seal in order to drill or punch the holes Put the replacement seal on the bottom of the disc and attach in p...

Page 14: ...inspection 20 uses after the initial inspection or six months after start up whichever comes first Subsequent inspections Every 50 uses or every six months whichever comes first If the stop plates or logs intensively or in extreme conditions perform inspection every three months 11 2 MAINTENANCE Clean the plates and logs and their seals with clean water to get rid of any deposit Verify that the se...

Page 15: ...ufacturers of the equipment which are transferable to Buyer ISE Metal inc will not be held responsible for any direct indirect consequential contingent or incidental damages repairs replacements or other fixes and adjustments to the equipment nor any labor costs incurred by the Buyer or its subcontractors or others without the prior written consent of ISE Metal Inc The effects of corrosion erosion...

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