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1.3. Maintenance

The heating unit is to be serviced in accordance to current laws and 
regulations.
Proper  maintenance  allows  the  heating  unit  to  operate  efficiently,   
environmentally friendly, and safely with regards to people, animals 
and property.
The heating unit maintenance procedure is to be performed by qua-
lified personnel.

The user may only clean the outer casing of the heating unit, by 
means of furniture cleaning products.
Do not use water!

1.4. Information for the user

The user can only access heating unit parts which are accessible 
without the use of tools and/or utensils.
No-one, including qualified personnel, is authorized to implement 
modifications to the heating unit. 

The manufacturer shall not be held liable for injury to people and 
animals, and damage to property resulting from tampering with or 
improper intervention to the heating unit. 
Should the heating unit be left inactive for a long period, and power 
disconnected, it may be necessary to unlock the pumps.
This  operation  must  be  performed  by  a  qualified  service  techni-
cian.
It order to prevent the pumps from locking, add special filming pro-
ducts to the water, suitable for multi-metal systems.
Frost  protection  can  be  ensured  by  adding  a  specific  anti-freeze 
product suitable for multi-metal systems. 
Do not use automotive anti-freeze and check it regularly to verify 
product efficacy. 
The heating unit is equipped with a led thermometer on the control 
panel (pic.1), for water temperature verification.

2. TECHNICAL FEATURES AND DIMENSIONS

2.1. Technical features

The heating unit has a cast iron heat exchanger with three flue gas 
passes, and operates with an oil-fired blown-air burner; the following 
models are available:

B

 combination heating unit, serving one high temperature CH zone, 

and equipped with a 130 liter DHW cylinder;

BV

 combination heating unit, serving one high temperature CH zone 

and one low temperature CH zone (via mixing valve), equipped with 
a 130 liter DHW cylinder;

R

 CH only heating unit, serving one high temperature CH zone;

RV

 CH only heating unit, serving one high temperature CH zone and 

one low temperature CH zone (via mixing valve);

All the above models are available in the following versions: 

TF 23

: open chamber heating unit with 24 kW thermal output;

TF 33

: open chamber heating unit with 33 kW thermal output;

TF 43

: open chamber heating unit with 43 kW thermal output;

TFD 23

: sealed chamber heating unit with split air/flue gas system 

and 24 kW  thermal output;

TFD 33

: sealed chamber heating unit with split air/flue gas system 

and 33 kW  thermal output;

TFD 43

: sealed chamber heating unit with split air/flue gas system 

and 43 kW  thermal output.

Each heating unit meets the legal requirements in the country of de-
stination which is indicated on the rating plate. 
Installation in a different country from the one indicated may be sour-
ce of injury and/or damage  for people, animals and properties.  

The heating unit main technical features are listed below.

Manufacturing features

-  High-efficiency cast-iron heat exchanger with three flue gas 
  passes.
-  Extra thick fiberglass insulation with aluminum Kraft (50 mm).
-  Oil-fired blown air burner,  sealed version, with built-in fuel oil pre- 
  heater.
-  130 liter DHW ceramic-glass lined cylinder, easy to inspect, with  
  high efficiency, oval shaped, coil exchanger, polyurethane 
  insulated, and magnesium sacrificial anode;
-  Electro-zinc plated steel sheet casing, painted with 
  epoxy-polyester powder.
-  Electronic control board managing the heating unit. 
-  12 liter CH expansion vessel.
-  5 liter DHW expansion vessel (B and BV models).
-  3 bar CH safety valve.

-  7 bar DHW safety valve (B and BV models).
-  Three-speed CH pump with integrated air purging device.
-  DHW pump with integrated air purging device(B and BV 
  models).
-  Additional air purging device on the exchanger.
-  Digital programmable timer (optional equipment for B and R 
  models).
-  In-line oil filter.
-  Cylinder temperature probes.
-  CH system loading tap.
-  CH system unloading tap.
-  Low water pressure switch.
-  Safety thermostat (110°C).
-  Designed to host an additional electronic board for different CH  
  zone management (standard on BV and RV models).
-  Designed for connection to an Open Therm remote control 
  (optional kit).
-  Designed for connection to an external temperature probe 
  (optional kit for B and R models, standard on BV and RV models).

User interface

-   Master switch with light;
-   selector managing: TIMER, COMFORT TEMPERATURE, NIGHT  
  TEMPERATURE, ANTI-FROST, SUMMER;
-   CH water temperature adjusting knob (also allowing activation of  
  EXCHANGER TEMPERATURE MAINTENANCE function);
-   DHW temperature adjusting knob in B and BV models (also 
  allowing activation/de-activation of cylinder);
-   cylinder activation selector (R and RV models);
-   thermometer with leds;
-   pressure gauge;
-   lights indicating:
  . power ON;
  . burner ON;
  . CH function active;
  . burner shutdown;
  . overheating shutdown;
  . low water pressure shutdown;
  . shutdown due to malfunction of temperature probes;
  . remote control connection fault;

Operational functions

-   Anti-frost function;
-   anti-legionella function;
-   pump anti-locking function;
-   pump post-circulation function;
-   excessive heat management function.

Summary of Contents for CAPRI B

Page 1: ...CAPRI B R IST 03 C 217 01 INSTALLATION USE AND MAINTENANCE GB...

Page 2: ...Dear Customer thank you for choosing our boilers Please read these installation use and maintenance instructions with care...

Page 3: ...es All the packaging materials can be recycled and should be sent to specific waste management sites Keep the packaging out of the reach of children as it constitutes a serious hazard In the event of...

Page 4: ...imensions page 14 2 3 Heating unit layout page 15 2 4 Technical data of the heating units page 16 2 5 Technical data of the burner page 16 3 Instructions for the installer page 17 3 1 Installation reg...

Page 5: ...d is flashing B and BV models only the temperature probe 2 cylinder is faulty inter rupted or out of range The heating unit keeps operating in CH mode DHW supply is halted As soon as the faulty probe...

Page 6: ...nd BV models or through the adjustable thermo stat on the cylinder Temperature range is 35 C 65 C in B and BV models in R and RV models it is depending on the type of cylinder optional equipment The p...

Page 7: ...s the boiler is active The unit heats the cylin der up to the temperature set via knob 12b B and BV models or via the adjustable thermostat on the cylinder when a cylinder was installed R and RV model...

Page 8: ...h Comfort position All functions are active CH DHW ANTI FROST PUMP ANTI LOCKING ANTI LEGIONELLA Channel 1 of the programmable timer is considered always ON re gardless of the set program therefore CH...

Page 9: ...r the bottom of the chart NOTE TO THE FITTER The fictitious room temperature set by the user through knob 13b is more precise when the SLIDING TEMPERATURE curves are set correctly Such curves are to b...

Page 10: ...eriods can be set a total of 16 In order to set a start program follow the instructions below press button 1 7 in order to set the desired week day or days 1 press button h and button m to set hour an...

Page 11: ...UTO It is possible to permanently activate one channel and permanently de activate the other Proceed as follows position selector 1 to I press button 6 once to select channel 1 twice for channel 2 the...

Page 12: ...ssure by acting upon the loading tap pic 5 located in side the heating unit In order to restore proper water pressure proceed as follows turn the main switch 16 pic 1 to O the green light turns off re...

Page 13: ...tem and 24 kW thermal output TFD 33 sealed chamber heating unit with split air ue gas system and 33 kW thermal output TFD 43 sealed chamber heating unit with split air ue gas system and 43 kW thermal...

Page 14: ...NI01 VA version 5 LOW TEMP FLOW VA version G1 M 10 FUEL INLET Models R and RV Models B and BV D mm TF 150 TFD 120 1 FLOW G1 M 6 HIGH TEMP FLOW BV version G1 M 2 RETURN G1 M 7 HIGH TEMP RETURN BV versi...

Page 15: ...ater Domestic hot water REMOTE CONTROL or CYLINDER PROBE ZONA 1 HIGH TEMPERATURE TS S1 MODEL B PR CH PUMP PS DHW PUMP TS LIMIT THERMOSTAT TA1 ROOM THERMOSTAT OPTIONAL TA 1 TS HEATING UNIT PROBE EXTERN...

Page 16: ...0 5 0 5 0 5 CH temperature range C 50 82 50 82 50 82 Max CH operating pressure bar 3 3 3 CH expansion vessel capacity l 12 12 12 DHW expansion vessel capacity l 5 5 5 DHW temperature range C 35 57 35...

Page 17: ...securing the base to the wooden pallet in order to remove the wooden pallet from the heating unit it is necessary to raise it proceed carefully insert two ropes or cables under the base front rear wis...

Page 18: ...minal Types and classi cation of air intake and ue gas discharge systems Type B23 Discharge through the wall when allowed by applicable installation standards or through the roof or via chimney system...

Page 19: ...y earth the system The DHW CH and fuel pipes are not suitable for grounding purposes 3 2 9 Hydraulic connections CENTRAL HEATING Before installing the heating unit we recommend you clean the sy stem t...

Page 20: ...ted together with the power main cables Position the external probe on an outside wall facing North North East Do not install the probe in the windows areas near ventilation openings or heat sources I...

Page 21: ...OM THERMOSTATS M6 CONNECTOR FOR TELE METERING M1 M24 AVAILABLE CONNECTIONS TA1 TA2 ZONE 1 ROOM THERMOSTAT AND ZONE 2 ROOM THERMOSTAT BOTH OPTIONAL EQUIPMENT TSM LOW TEMPERATURE ZONE THERMOSTAT SE EXTE...

Page 22: ...D ZONE 2 ROOM THERMOSTAT BOTH OPTIONAL EQUIPMENT TSM LOW TEMPERATURE ZONE THERMOSTAT SE EXTERNAL PROBE CODE 0SAODAES01 CT PHONE PROGRAMMER OPTION FUSE 2AF 250Vac FUSE P4 POTENTIOMETER FOR HIGH TEMPERA...

Page 23: ...V 0CIRCSTA05 MAIN ELECTRONIC BOARD M TERMINAL BOARD FOR CONNECTION TO POWER MAINS EXTERNAL PROBE ROOM THERMOSTATS M6 CONNECTOR FOR TELE METERING M1 M24 AVAILABLE CONNECTIONS TA1 TA2 ZONE 1 ROOM THERMO...

Page 24: ...MODEL BV with REMOTE CONTROL 0CIRCSTA05 MAIN ELECTRONIC BOARD M TERMINAL BOARD FOR CONNECTION TO POWER MAINS EXTERNAL PROBE ROOM THERMOSTATS M6 CONNECTOR FOR TELE METERING M1 M24 AVAILABLE CONNECTIONS...

Page 25: ...BE WITH CYLINDER MODEL R 0CIRCSTA05 MAIN ELECTRONIC BOARD M TERMINAL BOARD FOR CONNECTION TO POWER MAINS EXTERNAL PROBE ROOM THERMOSTATS M6 CONNECTOR FOR TELE METERING M1 M24 AVAILABLE CONNECTIONS TA1...

Page 26: ...E METERING M1 M24 AVAILABLE CONNECTIONS TA1 TA2 ZONE 1 ROOM THERMOSTAT AND ZONE 2 ROOM THERMOSTAT BOTH OPTIONAL EQUIPMENT TSM LOW TEMPERATURE ZONE THERMOSTAT SE EXTERNAL PROBE CODE 0SAODAES01 CT PHONE...

Page 27: ...djustement set a value between 3 and 4 NOTE SET THE BOILER JUMPER TO CM3 TO ON EXTERNAL CYLINDER MODEL RV 0CIRCSTA05 MAIN ELECTRONIC BOARD M TERMINAL BOARD FOR CONNECTION TO POWER MAINS EXTERNAL PROBE...

Page 28: ...RATURE CN4 OFF 2 C THE REMOTE MANAGES ZONES 2 WHEN THE REMOTE CONTROL IS CONNECTED BOTH CHANNELS CH1 AND CH2 OF THE DIGITAL TIMER ARE ALWAYS TO BE ELECTRICALLY CLOSED MODEL RV with REMOTE CONTROL 0CIR...

Page 29: ...datory to install a lter on the fuel oil supply pipe The burner pump is designed to operate in a twin pipe system In order to supply via a single pipe unscrew cap 2 and remove the grub screw 3 Afterwa...

Page 30: ...ire adjustment Combustion air can be adjusted by turning the socket screw A shown in pic 15 The setting is shown on the relevant graduated scale B The oil pressure can be adjusted by turning screw 5 i...

Page 31: ...18 pic 17 4 8 Burner ignition cycle The burner ignition cycle is shown in pic 19 chart In the event of shutdown the red light 7 on the control panel pic 1 comes on and the reset button C on the burner...

Page 32: ...Optical resistence Solenoid valve Motor and condenser Burner earth Safety thermostat Limit thermostat Remote shutdown light 230V 0 5A max Ignition electrodes Optical resistence Solenoid valve Motor an...

Page 33: ...terminal connections The burner performs pre purge correctly and then shuts down The optical resistance is dirty Clean it The optical resistance is faulty Replace it The flame goes out or does not lig...

Page 34: ...rvice technicians T accurately trained personnel 6 1 Maintenance schedule Routine maintenance is to include the following general check and inspection of the heating unit check for leaks of the oil su...

Page 35: ...isconnected Reconnect it Flow probe is faulty Replace it The heating unit has shut down the red shutdown light no 6 is flashing The unit will automatically resu me operation once the problem is solved...

Page 36: ...tel 39 365 878 31 fax 39 365 878 576 email fondital fondital it www fondital it The manufacturer reserves the right to implement modifications to the products as required without affecting the basic f...

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