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Follett Horizon Elite HCD1010N, Operation And Service Manual, Page: 1 / 48

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Follett Horizon Elite HCD1010N Operation And Service Manual Download Page 1

HCD1010A/W, HCD1010A/W, HCD1410A/W, HCD1410A/W      

1

HCD1010R/N, HCD1410R/N, HMD1010R/N, HMD1410R/N 

Horizon Elite™ Ice Machines (Remote Condensing)

801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com

Following installation, please forward this manual

to the appropriate operations person.

Operation and Service Manual

Order parts online
www.follettice.com

01096122R00

Summary of Contents for Horizon Elite HCD1010N

Page 1: ...Elite Ice Machines Remote Condensing 801 Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com Following installation please forward this manual to the appropriate...

Page 2: ...2 HCD1010A W HCD1010A W HCD1410A W HCD1410A W...

Page 3: ...all models 9 Service 13 Ice machine operation all models 13 Bin full detection system 15 Electrical system 16 Mechanical System 21 Evaporator disassembly 21 Evaporator reassembly 24 Refrigeration syst...

Page 4: ...p to 1036 lbs 471kg 1400 1410 up to 1450 lbs 658kg 1650 up to 1580 lbs 717kg V Vision H Harmony B Ice storage bin J Drop in M Ice Manager diverter valve system Condenser Series Voltage Icemaker C 208...

Page 5: ...4 per foot 6 mm per 30 4 cm run Drain to be hard piped and insulated Water shut off recommended within 10 feet 3 m Follett recommends installation of Follett water filter system part 00130286 in ice...

Page 6: ...365 344 323 kg 80 904 839 774 727 680 lbs 27 410 381 351 330 309 kg 90 872 807 743 696 648 lbs 32 396 366 337 316 294 kg 1410 ice machine capacity 24 hrs Ambient Air Temperature F C Potable Water Temp...

Page 7: ...s The intake and exhaust air grilles must provide at least 250 sq in 1615 sq cm of open area Air cooled ice machines 18 458 mm minimum clearance between discharge and air intake grilles A 21 26 54 0 c...

Page 8: ...8 HCD1010A W HCD1010A W HCD1410A W HCD1410A W Condensing unit 36 25 921 mm 25 5 648 mm 26 08 662 mm...

Page 9: ...care The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner Polish or equivalent Monthly condenser cleaning air cooled icemaker only 1 Use a vacuum cleaner or stiff b...

Page 10: ...il CLEANER FULL light comes on Do not overfill 4 Place one Sani Sponge in remaining sanitizing and cleaning solution and retain for Step 9 Note Do not use bleach to sanitize or clean the icemaker CLEA...

Page 11: ...wn Fig 6 8 Using disposable food service grade gloves insert dry Sani Sponge 9 Insert Sani Sponge soaked in SafeClean Plus from Step 4 10 Push both Sani Sponges down ice transport tube with supplied p...

Page 12: ...upling Press power switch ON Ice pushes Sani Sponges through ice transport tube Fig 9 13 Place a sanitary 2 gal or larger container in bin or dispenser to collect Sani Sponges and ice for 10 minutes 1...

Page 13: ...let The continuous extrusion process pushes the Chewblets through a transport tube into a dispenser or bin A solid state PC board controls and monitors the functionality of the ice machine In addition...

Page 14: ...ard will sense the activation During normal operation the water level rises and falls between the Normal High and Normal Low probes As water is consumed to make ice the level will fall until the Norma...

Page 15: ...ning position of the flag is down and the switch is closed When the bin fills to the top and ice can no longer move through the tube the machine will force the shuttle flag up opening the switch and s...

Page 16: ...me of which will lock the machine off A flashing green light labeled POWER indicates power to the machine All other normal operation status indicators are covered as follows Ice machine disposition Op...

Page 17: ...ine shuts down on a full bin and there has been 30 minutes of cumulative compressor run time the machine will purge before starting During this purge if water does not get below the low probe in the r...

Page 18: ...0A W HCD1410A W Wiring diagram evaporator unit Gearmotor data Gearmotor current 2 8A 115 V Gearmotor torque out high amp trip point 5 6A Resistance of windings 115 vac gearmotor Bison White to Black 3...

Page 19: ...3 T2 COMPRESSOR CONTACTOR COIL see note A TERMINAL BOARD P1 HP LP T3 L3 START CAPACITOR WITH BLEEDER RESISTOR 4 6 1 L2 L3 T3 T1 F1 F2 FC FAN 1 POTENTIAL RELAY see note B 5 2 FAN 2 L1 CRANK CASE HEATER...

Page 20: ...OR COIL see note A TERMINAL BOARD P1 HP LP T3 L3 L2 L3 T3 T1 F1 F2 FFC FAN 1 Y OUT C 115 VAC CRANK CASE HEATER 230 VAC L1 D T L2 L3 TO 230 VAC AT PHASE MONITOR TERMINAL BOARD A B RECEIVER HEATER TO L1...

Page 21: ...y 1 Press CLEAN button to purge evaporator Turn power OFF when LO WATER lights 2 Unscrew and disconnect transport tube from louvered docking assembly Fig 11 3 Remove gearbox insulation Fig 12 4 Discon...

Page 22: ...emove gear motor bolts 1 2 wrench 7 Remove gear motor and wipe auger shaft clean WIPE AUGER SHAFT Fig 15 8 Remove main housing insulation and shuttle insulation Fig 16 9 Remove front feed water tube f...

Page 23: ...with 3 16 allen wrench then remove auger and main housing together Note Auger is sharp wear protective gloves Fig 18 11 Rotate auger to align opening in auger flange with stream divider 12 Pull out a...

Page 24: ...ecess 16 Apply liquid hand soap to raised area of auger shaft and interior rubber portion of shaft seal before installing seal 17 Clean O ring groove Lubricate O ring with petrol gel and reinstall Car...

Page 25: ...switch Align holes with pins Fig 23 1 and depress switch button Fig 23 2 to clear shuttle tab Fig 24 23 Install shuttle drain tube and front feed water tube Fig 24 Fig 25 24 Install main housing insul...

Page 26: ...Slide gear motor onto auger and Install gear motor bolts 9 16 wrench Fig 27 27 Connect gear motor wires Fig 28 28 Pry auger forward and roate auger using 1 2 wrench to align keyways 29 Insert key ful...

Page 27: ...W HCD1410A W HCD1410A W 27 Fig 30 31 Rotate retainer fork to align screw holes 32 Install screws to secure retainer fork Fig 31 33 Install gearbox insulation Fig 32 34 Connect transport tube to louver...

Page 28: ...urn power OFF when LO WATER lights Note In many applications removing the gearmotor main housing and auger will allow for the ice machine to be pulled out further for better access to rear components...

Page 29: ...discharge pressure is high thus closing the discharge port of the valve Hence there is full liquid flow from the condenser to the receiver A check valve is installed in the liquid line between the liq...

Page 30: ...IGHT GLASS HIGH SIDE SERVICE VALVE W SERVICE PORT LOW SIDE SERVICE VALVE W SERVICE PORT FILTER HEAT EXCHANGER LOW SIDE SERVICE PORT LOW SIDE SERVICE VALVE W SERVICE PORT HIGH SIDE SERVICE VALVE W SERV...

Page 31: ...the factory warranty Evacuation Evacuate the system to a level of 500 microns When the 500 micron level is reached close all valves Allow the system to sit for approximately 20 minutes During this pe...

Page 32: ...in up position 3 Damaged or improperly installed thermostat open 4 Transport tube backed out of coupling 1 Correct transport tube routing 2 Repair or replace shuttle mechanism 3 Replace or reposition...

Page 33: ...achine is not making ice Lo water 1 Water supply is insufficient 2 Low water pressure 3 Defective water feed solenoid valve Stuck in closed position 4 No water feed output from PC board 5 Plugged scre...

Page 34: ...A W HCD1010A W HCD1410A W HCD1410A W Replacement parts Evaporator assembly 3 27 10 2 1 3 21 14 13 12 11 9 29 7 8 20 15 16 18 22 23 13 31 19 13 24 25 26 28 28 4 5 27 10 2 31 17 17 17 17 17 35 34 33 36...

Page 35: ...18 Solenoid water feed 120 V 01117523 19 Reservoir lid and sensors includes screws and o ring 01118108 20 Valve shut off water 502921 21 Auger 1010 remote condensing includes seal key and auger hardw...

Page 36: ...36 HCD1010A W HCD1010A W HCD1410A W HCD1410A W 2 12 1 4 9 5 3 8 13 14 7 11 6 10 Low side assembly...

Page 37: ...lectrical box support 00121292 5 Valve expansion thermal includes TXV insulation 01118942 6 Insulation TXV bulb and body 502830 7 Valve shut off liquid line 00107060 8 Valve liquid line solenoid 01111...

Page 38: ...38 HCD1010A W HCD1010A W HCD1410A W HCD1410A W Electrical box 1 7 4 3 2 8 6 5...

Page 39: ...1 Cover electrical box air water cooled 01118975 2 Board control 120 V includes stand offs 01117829 3 Stand offs set of 8 00130906 4 Switch TDS 00114371 5 Switch evaporator clean 00117036 6 Switch ic...

Page 40: ...10A W HCD1010A W HCD1410A W HCD1410A W Integration kit top mount and RIDE remote ice delivery 1 11 2 2 13 10 12 4 5 7 8 12 1 11 10 2 9 4 5 6 7 8 2 6 3 3 RIDE model configuration Top mount configuratio...

Page 41: ...model Harmony or Bin includes 10 3m of tube and insulation 00171397 Not shown Integration kit drop in 00145334 Not shown Integration kit Cornelius PR150 00144774 Not shown Integration kit Vision does...

Page 42: ...42 HCD1010A W HCD1010A W HCD1410A W HCD1410A W Skins assembly 10 5 4 3 6 8 7 11 9 2 1...

Page 43: ...fitting 00171215 5 Nut 00145342 6 Hose clamp 500377 7 Plate strain relief 00192070 8 Louvered docking assembly 1010 includes strain relief plate bulkhead fitting 01121425 1010 only 8 Louvered docking...

Page 44: ...5 9 Shut off valve suction line 00107078 10 Shut off valve liquid line 00107060 11 Sight glass 01018357 12 Condenser fan blade 00173088 13 Filter drier suction 00991075 14 Low pressure control 0101831...

Page 45: ...f valve suction line 00107078 10 Shut off valve liquid line 00107060 11 Sight glass 01018357 12 Condenser fan blade 00173088 13 Filter drier suction 00991075 14 Low pressure control 01018316 15 Contac...

Page 46: ...2514 7 Filter drier liquid 01122522 8 Compressor includes crankcase heater check vale and filter driers 01122621 9 Shut off valve suction line 00107078 10 Shut off valve liquid line 00107060 11 Sight...

Page 47: ...off valve suction line 00107078 10 Shut off valve liquid line 00107060 11 Sight glass 01018357 12 Condenser fan blade 00173088 13 Filter drier suction 00991075 14 Low pressure control 01018316 15 Cont...

Page 48: ...48 HCD1010A W HCD1010A W HCD1410A W HCD1410A W 801 Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com 01096122R00 Follett Corporation 4 16...

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