Follett horizon elite HCC1010A/W Operation And Service Manual Download Page 1

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HCC1010A/W, HCD1010A/W, HCC1410A/W, HCD1410A/W

HCC1010A/W, HCC1410A/W, HMC1010A/W, HMC1410A/W

Horizon Elite™ Ice Machines (Self-contained)

801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com

Following installation, please forward this manual

to the appropriate operations person.

Operation and Service Manual

Order parts online
www.follettice.com

01096106R00

Summary of Contents for horizon elite HCC1010A/W

Page 1: ...on Elite Ice Machines Self contained 801 Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com Following installation please forward this manual to the appropriate o...

Page 2: ...diagram 13 Normal control board operation 14 DIP Switch Settings 14 Error faults 15 Soft errors 15 Run errors 15 Evaporator flushing sequence 15 Wiring diagram 16 Fan motor data 17 Mechanical System...

Page 3: ...p to 1036 lbs 471kg 1400 1410 up to 1450 lbs 658kg 1650 up to 1580 lbs 717kg V Vision H Harmony B Ice storage bin J Drop in M Ice Manager diverter valve system Condenser Series Voltage Icemaker C 208...

Page 4: ...ooled condenser only 1 4 FPT condenser drain water cooled condenser only Notes 3 4 non vented drain line must slope a minimum of 1 4 per foot 6 mm per 30 4 cm run Drain to be hard piped and insulated...

Page 5: ...407 386 366 kg 70 1001 938 874 826 778 lbs 21 454 425 396 375 353 kg 80 947 888 830 787 745 lbs 27 430 403 376 357 338 kg 90 892 839 786 749 712 lbs 32 405 381 357 340 323 kg 1410 Air cooled ice machi...

Page 6: ...rilles must provide at least 250 sq in 1615 sq cm of open area Air cooled ice machines 18 458 mm minimum clearance between discharge and air intake grilles 1010 NEMA 6 15 1410 NEMA 6 20 A 22 51 57 2 c...

Page 7: ...care The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner Polish or equivalent Monthly condenser cleaning air cooled icemaker only 1 Use a vacuum cleaner or stiff b...

Page 8: ...il CLEANER FULL light comes on Do not overfill 4 Place one Sani Sponge in remaining sanitizing and cleaning solution and retain for Step 9 Note Do not use bleach to sanitize or clean the icemaker CLEA...

Page 9: ...Disconnect coupling as shown Fig 6 8 Using disposable food service grade gloves insert dry Sani Sponge 9 Insert Sani Sponge soaked in SafeClean Plus from Step 4 10 Push both Sani Sponges down ice tra...

Page 10: ...tube Fig 8 12 Reconnect coupling Press power switch ON Ice pushes Sani Sponges through ice transport tube Fig 9 13 Place a sanitary 2 gal or larger container in bin or dispenser to collect Sani Spong...

Page 11: ...let The continuous extrusion process pushes the Chewblets through a transport tube into a dispenser or bin A solid state PC board controls and monitors the functionality of the ice machine In addition...

Page 12: ...ning position of the flag is down and the switch is closed When the bin fills to the top and ice can no longer move through the tube the machine will force the shuttle flag up opening the switch and s...

Page 13: ...ard will sense the activation During normal operation the water level rises and falls between the Normal High and Normal Low probes As water is consumed to make ice the level will fall until the Norma...

Page 14: ...me of which will lock the machine off A flashing green light labeled POWER indicates power to the machine All other normal operation status indicators are covered as follows Ice machine disposition Op...

Page 15: ...ine shuts down on a full bin and there has been 30 minutes of cumulative compressor run time the machine will purge before starting During this purge if water does not get below the low probe in the r...

Page 16: ...16 HCC1010A W HCD1010A W HCC1410A W HCD1410A W Wiring diagram...

Page 17: ...art winding 208 230 V 2 74 2 09 Compressor run winding 208 230 V 1 52 0 73 Gearmotor data Gearmotor current 2 0A 208 230 V Gearmotor torque out high amp trip point 2 8A 208 230 V Locked rotor amps 2 8...

Page 18: ...y 1 Press CLEAN button to purge evaporator Turn power OFF when LO WATER lights 2 Unscrew and disconnect transport tube from louvered docking assembly Fig 11 3 Remove gearbox insulation Fig 12 4 Discon...

Page 19: ...move gear motor bolts 9 16 wrench 7 Remove gear motor and wipe auger shaft clean WIPE AUGER SHAFT Fig 15 8 Remove main housing insulation and shuttle insulation Fig 16 9 Remove front feed water tube f...

Page 20: ...with 3 16 allen wrench then remove auger and main housing together Note Auger is sharp wear protective gloves Fig 18 11 Rotate auger to align opening in auger flange with stream divider 12 Pull out a...

Page 21: ...ecess 16 Apply liquid hand soap to raised area of auger shaft and interior rubber portion of shaft seal before installing seal 17 Clean O ring groove Lubricate O ring with petrol gel and reinstall Car...

Page 22: ...switch Align holes with pins Fig 23 1 and depress switch button Fig 23 2 to clear shuttle tab Fig 24 23 Install shuttle drain tube and front feed water tube Fig 24 Fig 25 24 Install main housing insul...

Page 23: ...Slide gear motor onto auger and Install gear motor bolts 9 16 wrench Fig 27 27 Connect gear motor wires Fig 28 28 Pry auger forward and roate auger using 1 2 wrench to align keyways 29 Install key fu...

Page 24: ...0A W HCC1410A W HCD1410A W Fig 30 31 Rotate retainer fork to align screw holes 32 Install screws to secure retainer fork Fig 31 33 Install gearbox insulation Fig 32 34 Connect transport tube to louver...

Page 25: ...o rings Refrigeration system 1010 Refrigerant pressure data Air cooled condensers air 60 F 16 C 70 F 21 C 80 F 27 C 90 F 32 C 100 F 38 C Pressure psig discharge suction 190 32 225 34 258 36 292 39 32...

Page 26: ...rating Pressures Discharge Suction PSIG Potable Water F C Condenser Water F C 50 10 60 16 70 21 80 27 90 32 50 10 290 32 290 32 290 32 290 33 290 33 psig 60 16 290 33 290 33 290 33 290 33 290 33 psig...

Page 27: ...rants Improper refrigeration servicing procedures will void the factory warranty Evacuation Evacuate the system to a level of 500 microns When the 500 micron level is reached close all valves Allow th...

Page 28: ...lity causing ice to jam auger 2 Damaged shuttle mechanism 3 Intermittent drive output from PC board Evaporator will freeze causing a HI AMPS error 4 Gearmotor is unplugged 1 Clean ice machine Increase...

Page 29: ...achine is not making ice Lo water 1 Water supply is insufficient 2 Low water pressure 3 Defective water feed solenoid valve Stuck in closed position 4 No water feed output from PC board 5 Plugged scre...

Page 30: ...A W HCD1010A W HCC1410A W HCD1410A W Replacement parts Evaporator assembly 1 3 21 14 13 12 11 9 29 7 8 20 15 16 18 22 23 13 31 19 13 24 25 26 28 28 4 5 27 10 2 31 17 17 17 17 17 35 34 33 36 13 6 30 32...

Page 31: ...01118652 18 Solenoid water feed 220 V 01107515 19 Reservoir lid and sensors includes screws and o ring 01118108 20 Valve shut off water 502921 21 Auger 1010 self contained includes seal key and auger...

Page 32: ...32 HCC1010A W HCD1010A W HCC1410A W HCD1410A W 9 1 8 8 7 6 4 5 3 2 3 1410 1010 Air cooled assembly...

Page 33: ...00117077 4 Insulation bulb TXV 00106534 5 Drier 00134593 6 Valve expansion thermal includes insulation and 2 clamps 01118942 7 Insulation TXV body and bulb 502830 8 Compressor 1010 220 V 60 Hz include...

Page 34: ...34 HCC1010A W HCD1010A W HCC1410A W HCD1410A W Water cooled assembly 4 14 8 7 5 10 13 18 11 6 1 3 2 16 14 15 17 9 12 4...

Page 35: ...2 clamps 01118942 8 Insulation TXV body and bulb 502830 9 Condenser w c 1010 1410 00129502 10 Valve shut off water 502222 11 Coupling 206411 12 Ty rap 204584 13 Fitting flared adapter 00996876 14 Comp...

Page 36: ...36 HCC1010A W HCD1010A W HCC1410A W HCD1410A W Electrical box 1 7 4 3 2 6 5 13 11 8 9 12 10...

Page 37: ...1010 00173021 1010 only 5 Relay compressor starting 220 V 60 Hz 1410 00977033 1410 only 6 Contactor 220 V 60 Hz 00117010 7 Capacitor compressor starting 220 V 60 Hz 1010 00173005 1010 only 7 Capacito...

Page 38: ...10A W HCD1010A W HCC1410A W HCD1410A W Integration kit top mount and RIDE remote ice delivery 1 11 2 2 13 10 12 4 5 7 8 12 1 11 10 2 9 4 5 6 7 8 2 6 3 3 RIDE model configuration Top mount configuratio...

Page 39: ...armony or Bin includes 10 3 m of tube and insulation 00171397 Not shown Integration kit drop in 00145334 Not shown Integration kit Cornelius PR150 00144774 Not shown Integration kit Vision does not in...

Page 40: ...40 HCC1010A W HCD1010A W HCC1410A W HCD1410A W Skins assembly 11 7 5 4 3 6 9 8 10 2 1 10...

Page 41: ...se clamp 500377 8 Plate strain relief 00192070 9 Louvered docking assembly 1010 includes strain relief plate bulkhead fitting 01119015 1010 only 9 Louvered docking station 1410 includes strain relief...

Page 42: ...42 HCC1010A W HCD1010A W HCC1410A W HCD1410A W...

Page 43: ...HCC1010A W HCD1010A W HCC1410A W HCD1410A W 43...

Page 44: ...10 252 7301 www follettice com Horizon Harmony Ice Manager SafeCLEAN Sani Sponge and Vision are trademarks of Follett Corporation Chewblet RIDE and Follett are registered trademarks of Follett Corpora...

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