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Follett Horizon Elite HC Series, Operation And Service Manual, Page: 20 / 52

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Follett Horizon Elite HC Series Operation And Service Manual Download Page 20

20 

HC_1810R/N, HC_2110R/N, HM_1810R/N, HM_2110R/N

3-phase condensing unit wiring diagram

T3

T2

T1

COMPRESSOR

208-230V/3/60Hz

CONDENSER

FAN

MOTOR

CC

AR

LPC

C

HPC

PHASE MONITOR

HC

HIGH LIMIT 80F

CCH

PTC

CIRCUIT BREAKER (by others)

NOTE: MAKE CONNECTIONS

AT CONTACTOR LUGS

25A for MTZ36-3AV
30A for MTZ44-3AV

(Danfoss MTZ36-3AV) MOP = 25; MCA = 15.7
(Danfoss MTZ44-3AV) MOP = 30; MCA = 19.9

Summary of Contents for Horizon Elite HC Series

Page 1: ...achines Remote Condensing 801 Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com Following installation please forward this manual to the appropriate operations person Operation and Service Manual After Serial Number L60417 Order parts online www follettice com 01157841R05 ...

Page 2: ...2 HC_1810R N HC_2110R N HM_1810R N HM_2110R N ...

Page 3: ...ance all models 9 Service 13 Ice machine operation all models 13 Water system 14 Bin full detection system 15 Electrical system 16 Mechanical System 21 Evaporator disassembly 21 Evaporator reassembly 24 Refrigeration system 29 Troubleshooting 32 Replacement parts 34 Evaporator assembly 34 Low side assembly 36 Electrical box 38 Integration kit top mount and RIDE remote ice delivery 40 Skins assembl...

Page 4: ...10 up to 1466 lbs 665 kg 1810 up to 1790 lbs 812 kg 2110 up to 2039 lbs 925 kg V Vision H Harmony B Ice storage bin J Drop in M Ice Manager diverter valve system P Cornelius Profile PR150 Condenser Series Voltage Icemaker C 208 230 60 1 icemaking head Self contained only D 115 60 1 icemaking head Self contained and remote If remote unit high side is 208 230 60 1 E 230 50 1 icemaking head Self cont...

Page 5: ... OD tubing required Water shut off recommended within 10 feet 3 m Follett recommends installation of Follett water filter system part 00130286 in ice machine inlet water line Flush drain plumbing 3 4 MPT flush drain connection at the rear of the machine Drain must slope 1 4 inch per foot 6 mm per 30 4 cm Drain line should not be shared with any other piece of equipment Drain line cannot be reduced...

Page 6: ... 1810 ice machine capacity 24 hrs Ambient Air Temperature F C Evap Potable Water Temperature F C F 60 70 80 90 100 C 16 21 27 32 38 50 1859 1784 1685 1616 1500 lbs 10 843 809 764 733 680 kg 60 1723 1684 1578 1563 1409 lbs 16 782 764 716 709 639 kg 70 1620 1594 1514 1420 1319 lbs 21 734 723 687 644 598 kg 80 1550 1487 1485 1351 1299 lbs 27 703 674 674 613 589 kg 90 1471 1435 1370 1285 1207 lbs 32 6...

Page 7: ...ce above ice machine for service 1 26mm minimum clearance on sides A 22 5 57 1 cm B 21 1 53 6 cm C 22 9 58 2 cm D 1 8 4 5 cm E 20 8 52 9 cm F 18 3 46 4 cm G 2 7 6 9 cm H 2 3 15 3 cm I 5 0 12 8 cm J 22 0 55 9 cm K 22 7 57 6 cm A B C D K E F G H J I TOP VIEW FRONT VIEW BACK VIEW 3 8 LIQUID LINE 7 8 SUCTION LINE 3 8 OD PUSH IN WATER INLET 3 4 BARB DRAIN NEMA 5 15 RIGHT ANGLE ...

Page 8: ...8 HC_1810R N HC_2110R N HM_1810R N HM_2110R N Condensing unit 30 76 2 cm 25 75 65 3 cm 29 9 76 cm 38 5 97 5 cm ...

Page 9: ...ekly exterior care The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner Polish or equivalent Monthly condenser cleaning air cooled icemaker only 1 Use a vacuum cleaner or stiff brush to carefully clean condenser coils of air cooled icemakers to ensure optimal performance 2 When reinstalling counter panels in front of remote icemakers be sure that ventilation louv...

Page 10: ... cleaning cup until CLEANER FULL light comes on Do not overfill 4 Place one Sani Sponge in remaining sanitizing and cleaning solution and retain for Step 9 Note Do not use bleach to sanitize or clean the icemaker CLEANER FULL Fig 3 5 Replace cover on cleaner cup Machine will clean then flush 3 times in approximately 15 minutes Wait until machine restarts 15 Fig 4 6 To clean sanitize ice transport ...

Page 11: ...own Fig 6 8 Using disposable food service grade gloves insert dry Sani Sponge 9 Insert Sani Sponge soaked in SafeClean Plus from Step 4 10 Push both Sani Sponges down ice transport tube with supplied pusher tube 1 2 3 16 407 mm Fig 7 11 Remove and discard 16 inch 407 mm pusher tube ...

Page 12: ...oupling Press power switch ON Ice pushes Sani Sponges through ice transport tube Fig 9 13 Place a sanitary 2 gal or larger container in bin or dispenser to collect Sani Sponges and ice for 10 minutes 14 Collect 5 5 lbs 3 kg of ice from unit Discard ice and Sani Sponges ...

Page 13: ...blet The continuous extrusion process pushes the Chewblets through a transport tube into a dispenser or bin A solid state PC board controls and monitors the functionality of the ice machine In addition to sequencing electrical components the board monitors various operational parameters A full complement of indicator lights allows visual status of the machine s operation Additionally the PC board ...

Page 14: ...oard will sense the activation During normal operation the water level rises and falls between the Normal High and Normal Low probes As water is consumed to make ice the level will fall until the Normal Low probe is exposed triggering the water feed solenoid on Water will fill until the Normal High sensor is activated Note The potable water total dissolved solids TDS content must be greater than 1...

Page 15: ...nning position of the flag is down and the switch is closed When the bin fills to the top and ice can no longer move through the tube the machine will force the shuttle flag up opening the switch and shutting the machine off The shuttle actuator located above the ice bin allows the ice to curl up within it when the bin is full In this way there are no loads generated that would tend to lift off th...

Page 16: ... making ice 1 Normal running 2 Ice machine is not making ice 2 Normal time delay When the bin fills with ice the LOW BIN light goes out momentarily and the refrigeration and auger drive systems immediately shut down Note The fan motor will continue to run for 10 minutes to cool condenser The TIME DELAY light comes on initiating the time delay period When the time delay expires the machine will res...

Page 17: ...machine will purge before starting During this purge if water does not get below the low probe in the reservoir within 20 seconds the Drain Clog LED will light The machine will continue to run but this is an indication of a poorly draining machine and must be addressed Relay output indication Each relay on the board has an indicator light associated with its output For example when the relay for t...

Page 18: ...18 HC_1810R N HC_2110R N HM_1810R N HM_2110R N Wiring diagram evaporator unit Gearmotor data Gearmotor current 4 0A 115 V Gearmotor torque out high amp trip point 7 0A ...

Page 19: ... 60Hz 5 2 1 RUN 1 RUN 2 μF START 15 kΩ 1W COMPRESSOR C S R LPC C CCH HPC CC AR HC HIGH LIMIT 80F PTC CIRCUIT BREAKER by others CONDENSER FAN MOTOR Start Relay NOTE MAKE CONNECTIONS AT CONTACTOR LUGS 45A for MTZ36 1AV 45A for MTZ44 1AV Danfoss MTZ36 1AV MOP 45 MCA 26 2 Danfoss MTZ44 1AV MOP 45 MCA 27 1 ...

Page 20: ...am T3 T2 T1 COMPRESSOR 208 230V 3 60Hz CONDENSER FAN MOTOR CC AR LPC C HPC PHASE MONITOR HC HIGH LIMIT 80F CCH PTC CIRCUIT BREAKER by others NOTE MAKE CONNECTIONS AT CONTACTOR LUGS 25A for MTZ36 3AV 30A for MTZ44 3AV Danfoss MTZ36 3AV MOP 25 MCA 15 7 Danfoss MTZ44 3AV MOP 30 MCA 19 9 ...

Page 21: ...ly 1 Press CLEAN button to purge evaporator Turn power OFF when LO WATER lights 2 Unscrew and disconnect transport tube from louvered docking assembly Fig 11 3 Remove gearbox insulation Fig 12 4 Disconnect gear motor wires Fig 13 5 Remove screws with 3 16 allen wrench and auger retaining fork ...

Page 22: ...emove gear motor bolts 9 16 wrench 7 Remove gear motor and wipe auger shaft clean WIPE AUGER SHAFT Fig 15 8 Remove main housing insulation and shuttle insulation Fig 16 9 Remove front feed water tube from push in fitting shuttle drain tube and shuttle switch ...

Page 23: ...s with 3 16 allen wrench then remove auger and main housing together Note Auger is sharp wear protective gloves Fig 18 11 Rotate auger to align opening in auger flange with stream divider 12 Pull out auger Fig 19 13 Remove and discard the ceramic mating ring and shaft seal ...

Page 24: ...recess 16 Apply liquid hand soap to raised area of auger shaft and interior rubber portion of shaft seal before installing seal 17 Clean O ring groove Lubricate O ring with petrol gel and reinstall Do NOT touch Cardboard disc Fig 21 18 Carefully install auger 19 Rotate auger to position shown to clear main housing stream divider Fig 22 20 Install rear shuttle insulation Fig 22 1 and slide main hou...

Page 25: ...itch Align holes with pins Fig 23 1 and depress switch button Fig 23 2 to clear shuttle tab 1 1 2 Fig 24 23 Install shuttle drain tube and front feed water tube Fig 24 Fig 25 24 Install main housing insulation and shuttle insulation 25 Apply a coat of petro gel to auger shaft ...

Page 26: ...6 Slide gear motor onto auger and install gear motor bolts 9 16 wrench Fig 27 27 Connect gear motor wires Fig 28 28 Pry auger forward and rotate auger using 1 2 wrench to align keyways 29 Insert key fully Fig 29 30 Pry shaft forward to install retainer fork ...

Page 27: ... N HM_1810R N HM_2110R N 27 Fig 30 31 Rotate retainer fork to align screw holes 32 Install screws to secure retainer fork Fig 31 33 Install gearbox insulation Fig 32 34 Connect transport tube to louvered docking assembly ...

Page 28: ...ine to be pulled out further for better access to rear components 2 Slide ice machine forward to gain access 3 Use Fig 32 as disassembly guide Note Use petrogel when installing reinstalling o rings Fig 34 Attention Access to the reservoir and rear bushing is accomplished by disconnecting the suction and liquid line quick disconnects These disconnects are self sealing and do not require unit to be ...

Page 29: ...e is full liquid flow from the condenser to the receiver A check valve is installed in the liquid line between the liquid receiver and the condenser to prevent liquid migration from the receiver to the condenser during the off cycle A second check valve is installed in the discharge outlet of the motor compressor to prevent any oil from migrating onto the compressor head during an off cycle A low ...

Page 30: ...EXCHANGER HIGH SIDE SERVICE PORT HIGH SIDE SERVICE PORT SIGHT GLASS LOW SIDE PORT LOW SIDE PORT LOW SIDE COUPLING HIGH SIDE COUPLING RECEIVER FILTER DRIER SIGHT GLASS HIGH SIDE SERVICE VALVE W SERVICE PORT LOW SIDE SERVICE VALVE W SERVICE PORT CONDENSER HEAD CONTROL VALVE CHECK VALVE HIGH SIDE SERVICE VALVE W SERVICE PORT CHECK VALVE SUCTION ACCUMULATOR HIGH PRESSURE SWITCH ...

Page 31: ... 88 3 Follett LLC does not approve of recovered refrigerants Improper refrigeration servicing procedures will void the factory warranty Evacuation Evacuate the system to a level of 500 microns When the 500 micron level is reached close all valves Allow the system to sit for approximately 20 minutes During this period the system pressure should not rise If the system pressure rises and stabilizes t...

Page 32: ...2 Shuttle stuck in up position 3 Damaged or improperly installed thermostat open 4 Transport tube backed out of coupling 1 Correct transport tube routing 2 Repair or replace shuttle mechanism 3 Replace or reposition thermostat 4 Correct coupling installation 3 Ice machine is not making ice HI AMPS 1 Poor water quality causing ice to jam auger 2 Damaged shuttle mechanism 3 Intermittent drive output...

Page 33: ...r filters If evaporator was completely empty the reset button may have to be pressed to restart the ice machine 2 Ice machine will eventually start when water reaches normal lo level 3 Replace water feed solenoid valve 4 Replace PC board 5 Remove and clean screen 6 Remove and clean 8 Blinking Lo water power time delay Machine did not see water consumption while trying to make ice 1 Lack of refrige...

Page 34: ...810R N HC_2110R N HM_1810R N HM_2110R N Replacement parts Evaporator assembly 1 3 21 14 13 12 11 9 29 20 15 16 22 23 13 31 19 13 24 25 26 28 28 4 5 27 10 2 31 17 17 17 17 18 35 34 33 36 6 30 32 7 27 3 10 2 37 ...

Page 35: ...5026 20 Valve shut off water 502921 21 Auger 1810 includes seal key and auger hardware 01165034 1810 only 21 Auger 2110 includes seal key and auger hardware 01165075 2110 only 22 Evaporator 1810 01165083 1810 only 22 Evaporator 2110 01165174 2110 only 23 Rear bushing housing and bushing includes 1 o ring 01165182 24 Reservoir assembly water includes lid 01165232 25 Tube vent 20 required 502079 26 ...

Page 36: ...36 HC_1810R N HC_2110R N HM_1810R N HM_2110R N 2 1 4 9 5 3 12 7 11 6 10 13 8 Low side assembly ...

Page 37: ...65570 4 Electrical box support 01121292 5 Valve expansion thermal includes TXV insulation 01165596 6 Insulation TXV body 01165604 7 Coupling quick connect male liquid line 01165620 8 Kit liquid line solenoid Includes filter drier 01191493 9 Insulation bulb TXV 502830 10 Coupling quick connect male suction line 01165638 11 Base split system 01096171 12 Heat Exchanger 01121409 13 Filter drier 011536...

Page 38: ...38 HC_1810R N HC_2110R N HM_1810R N HM_2110R N Electrical box 1 7 4 3 2 8 6 5 ...

Page 39: ... 1 Cover electrical box air water cooled 01165729 2 Board control 120 V includes stand offs 01165679 3 Stand offs set of 8 00130906 4 Switch TDS 01165695 5 Switch evaporator clean 01165703 6 Switch ice machine power 01165711 7 Cord power 120 V 01111491 8 Cable IMDV 01116177 ...

Page 40: ...810R N HC_2110R N HM_1810R N HM_2110R N Integration kit top mount and RIDE remote ice delivery 1 11 2 2 13 10 12 4 5 7 8 12 1 11 10 2 9 4 5 6 7 8 2 6 3 3 RIDE model configuration Top mount configuration 14 14 ...

Page 41: ...Not shown Integration kit RIDE model Harmony or Bin includes 10 3m of tube and insulation 00171397 Not shown Integration kit drop in 00145334 Not shown Integration kit Cornelius PR150 00144774 Not shown Integration kit Vision does not include ice tube 00997171 Not shown Diverter plate single agitator Cornelius dispensers and left hand dispense chute on dual agitator Cornelius dispensers 01303130 N...

Page 42: ...42 HC_1810R N HC_2110R N HM_1810R N HM_2110R N Skins assembly 10 5 4 3 6 8 7 11 9 2 1 ...

Page 43: ...5 5 Nut 01303189 6 Hose clamp 500377 7 Plate strain relief 00192070 8 Louvered docking assembly 1810 includes strain relief plate bulkhead fitting 01163484 1810 only 8 Louvered docking station 2110 includes strain relief plate bulkhead fitting 01163492 2110 only 9 Screw 01303197 10 Bulkhead connector kit 00171223 11 Cord and plug power 01111491 Not shown Fitting drain 00109728 ...

Page 44: ...4 Valve Ball 3 8 01170166 5 Valve Ball 7 8 01170174 6 Control Head Pressure 01170182 Not shown Heater Crankcase 01170190 7 Contactor Auxilliary 01170208 8 Contactor Main 01170216 9 Control Pressure Low 0121025 10 Control Pressure High 01170232 Not shown Heater Receiver 01170240 Not shown Thermostat Receiver Heater 01170257 11 Coil Condenser 01170265 12 Motor Condenser Fan 01170273 13 Blade Fan 011...

Page 45: ...70166 5 Valve Ball 7 8 01170174 6 Control Head Pressure 01170182 Not shown Heater Crankcase 01170190 7 Contactor Auxilliary 01170208 8 Contactor Main 01170216 9 Control Pressure Low 0121025 10 Control Pressure High 01170232 Not shown Heater Receiver 01170240 Not shown Thermostat Receiver Heater 01170257 11 Coil Condenser 01170265 12 Motor Condenser Fan 01170273 13 Blade Fan 01170281 14 Bracket Fan...

Page 46: ...l 7 8 01170174 6 Control Head Pressure 01170182 Not shown Heater Crankcase 01170190 7 Contactor Auxilliary 01170208 8 Contactor Main 01170216 9 Control Pressure Low 0121025 10 Control Pressure High 01170232 Not shown Heater Receiver 01170240 Not shown Thermostat Receiver Heater 01170257 11 Coil Condenser 01170265 12 Motor Condenser Fan 01170273 13 Blade Fan 01170281 14 Bracket Fan Motor 01170299 N...

Page 47: ...n Heater Crankcase 01170190 7 Contactor Auxilliary 01170208 8 Contactor Main 01170216 9 Control Pressure Low 0121025 10 Control Pressure High 01170232 Not shown Heater Receiver 01170240 Not shown Thermostat Receiver Heater 01170257 11 Coil Condenser 01170265 12 Motor Condenser Fan 01170273 13 Blade Fan 01170281 14 Bracket Fan Motor 01170299 Not shown Guard Hail 01170307 Not shown Start Run Kit 211...

Page 48: ...48 HC_1810R N HC_2110R N HM_1810R N HM_2110R N ...

Page 49: ...exión o pérdidas por causa de defecto de la máquina Si desea una información más completa sobre la garantía visite nuestro sitio web www follettice com productwarranties Las operaciones de registro de la garantía y evaluación del equipo son importantes para que podamos realizar un seguimiento de nuestro equipo y registrar el rendimiento de la maquinaria Por favor registre las garantías del equipo ...

Page 50: ...i le Sue aspettative in quanto il nostro obiettivo è quello di offrire prodotti e servizi di alta qualità che soddisfino pienamente le vostre esigenze La preghiamo di leggere attentamente il manuale per l installazione e per l uso allegato È infatti importante che l installazione sia effettuata secondo le specifiche di fabbrica in modo tale che il dispositivo operi con la massima efficienza La Fol...

Page 51: ...t gøre så vi beder dig bruge et øjeblik på at registrere dig i dag Formularen har også plads til at du kan give os kommentarer og feedback Fortæl os om dine erfaringer så vi kan bruge dem i vores fortsatte bestræbelser på at forbedre os Vi sætter en ære i at fremstille udstyr i særklasse og arbejder hårdt på at kunne bakke udstyret op med fremragende kundeservice og teknisk support Fortæl os hvad ...

Page 52: ...tre Vi är stolta över att producera överlägsen utrustning och vi arbetar hårt med att stötta den med överlägset kundansvar och tekniskt stöd Tala om för oss vad vi kan göra mer för att hjälpa dig Vi svarar gärna på dina frågor Warranty Registration and Equipment Evaluation Thank you for purchasing Follett equipment We hope you find that our equipment meets or exceeds your expectations as our goal ...

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