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FOG QUADRA 493 9021, Installation Operation & Maintenance

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FOG QUADRA 493 9021 Installation Operation & Maintenance Download Page 38

E 167 - GB - 6

38

    Rue du Pré Neuf - 58440 MYENNES   FRANCE

QUADRA

493 9021
493 9031

Electric wiring diagram

Lift 493 9021

Power supply 400V

as required by laws in force

Q1

:

3 phase main switch

KM1

:

3 phase motor switch

M1

:

Motor 1,8 Kw / 2850 rpm

T1

:

Transfor

mer 400V / 24V - 160 V

A

F1

:

Fuse 10A Am (slow)

PD

:

Diode bridge

BT

:

Ascent/ Descent Button

(automatic return to "

O")

F2

:

Motor overheating safety switch (Qty : 2)

KT

:

Timing relay 3 sec. (switch-on delayed)

Y1

...

Y4

:

Electric solenoid 40W 16V (direct current)

SQ1

...

SQ4

:

Cable break / loosening detector switch

KA1

:

Auxiliar

y relay 24V d.c. (ascent)

KA2

:

Cable break detectors relay 24V

- d.c.-2 reversers

ADD-ON   STD Type 493 9021

Summary of Contents for QUADRA 493 9021

Page 1: ...QUADRA 493 9021 493 9023 493 9031 VEHICLE LIFT 4 COLUMNS 3 5 TONNE AUXILIARY LIFT 3 TONNE Installation Operation Maintenance E 167 GB ISSUE 6 02 2003 English...

Page 2: ...he rocker arm retaining system Checking the safety brake cam Checking the wire rope safety switches Checking the adjustment of the wire rope safety switches Checking the obstruction wire rope failure...

Page 3: ...tion engineering automobile engineering etc It is important that all persons installing operating or maintaining the Quadra and optional accessories must also be familiar with the layout of the equipm...

Page 4: ...E 167 GB 6 4 Rue du Pr Neuf 58440 MYENNES FRANCE QUADRA 493 9021 493 9031 CE IDENTIFICATION PLATE...

Page 5: ...493 9023 493 9011 493 9031 insertion of additives 493 9021 493 9031 05 02 4 Specificity of single phase wiring diagram and Procedure adjustment of the flow control valve added CE identification plate...

Page 6: ...of the cross member s so that vehicles with restricted ground clearance can drive onto the platform A slight downward slope towards the front of the lift is acceptable provided that it is compensated...

Page 7: ...in the column through the 25mm diameter hole Fig 2 Columns The columns are secured to the concrete pads with the anchor bolts supplied CAUTION IF THE FLOOR IS SCREEDED OR TILED THE LENGTH OF THE ANCH...

Page 8: ...mns 1 2 and 3 are all similar but the one that has a large vertical Fog logo must be positioned on the drive on side on the left Preparing the cross members Position the junction boxes correctly accor...

Page 9: ...am and the bosses at each end Fig 6 Tighten the connecting screws to secure the horizontal gusset onto the fixed track Platform level adjustment Adjusting the amount of shims under the cross members T...

Page 10: ...ANCE QUADRA 493 9021 493 9031 Fig 5 SCREW M12 X 20 TOP CABLE GUIDE BOTTOM CABLE GUIDE Fig 6 Clearance 2 to 3 mm CROSS MEMBER BOSS ADJUSTABLE TRACK NUT M 20 LADDER RACK ROLLER Approx 1 mm clearance onl...

Page 11: ...d lock washers Feed the cable through the column and connect it onto the control panel Fitting the wire ropes Bring the platform to rest on the latches at about 1000 mm from the floor by alternately r...

Page 12: ...ler which should always be kept in the upper position then insert it into the groove of the vertical pulley and then insert the end of each wire rope through the top of the column fit the shoulder col...

Page 13: ...il the ladder rack no longer rests on the shoulder screw at the bottom of the column then add an M16 locknut Fitting the hydraulic hose and electrical connections 493 9021 Connect the high pressure ho...

Page 14: ...lock washers Fit the inversion valve angle bracket onto the track using three M8 x 16 screws with serrated lock washers Connect the conduit and glands onto these two angle brackets Connect the electri...

Page 15: ...clockwise direction isolate the electrical supply Interchange two of the phases in the electrical supply and re check COMMISSIONING THE PUMP Fill the pump unit reservoir with the correct grade of oil...

Page 16: ...y in order to prevent one or more of the wire rope safety switches from operating when the platform is in its lowestposition allow the latches to be engaged simultaneously by eliminating any stretch i...

Page 17: ...o the rod Position an M12 nut in the cross member cheek plate Tighten the M12 nut a fully against the bracket Screw a M12 nut c onto the other end Adjust nuts b and c until the flanges of the vertical...

Page 18: ...lubricate it latching solenoid sticking due to ingress of dirt etc Checking the rocker arm retaining system With the unloaded platform raised and suspended on the wire ropes proceed as follows at eac...

Page 19: ...y check the switch position and electrical circuit In order to free the obstruction raise the sensing roller then whilst keeping it raised rotate the control knob towards RAISE until this obstruction...

Page 20: ...unction Record the time it takes to lower the platform fully This should be between 23 26 secs If it is necessary to adjust its setting refer to Fig 16 NOTE This valve must function with a load of 300...

Page 21: ...end the slave ram Close the two way valve again on the inside of the fixed track and lower the platform by rotating the control knob to LOWER and opening the bypass valve At about 150mm from the track...

Page 22: ...t supervise the entire lifting operation and is responsible for safety of the lift and the load each time the lift is operated Do not enter the displacement area danger zone when the lift is operated...

Page 23: ...SAFETY SWITCHES IN THE CROSS MEMBERS TO OPERATE IF THIS HAPPENS THE WIRE ROPES MUST BE CORRECTLY ADJUSTED BEFORE POSSIBLE TO RAISE THE PLATFORM RAISING THE AUXILIARY PLATFORMS 493 9031 Ensure that the...

Page 24: ...he wire rope sensing roller Unlock the cam and lower the cross member whilst keeping the sensing roller raised As soon as the platform reaches the ground drive the vehicle off and at each end of the c...

Page 25: ...ll out the core and hold it locked in this position DANGER CHECK THAT THERE ARE NO PERSONNEL TOOLS OR EQUIPMENT IN THE DANGER AREA AS THE BUZZER WHICH NORMALLY SOUNDS TO WARN OF THE RISK OF HANDS BEIN...

Page 26: ...litres Engler viscosity 4 to 5 degrees at 20 C 493 9021 without auxiliary lift hydraulic or engine oil S A E 10 W 30 Lubricate the cam latch and wire rope sensor pins with a light oil Clean the platfo...

Page 27: ...have any flats Check whether the following parts of the rope safety system are operating correctly The rocker retaining system and adjustment The latches and cams together with their adjustment The w...

Page 28: ...n its latches One or more of the wire rope safety switches have been activated due to poor adjustment of the rocker retaining system clearance and the clearance of the switch 8 A latch will not unlock...

Page 29: ...replace the faulty latch solenoid I Check and identify the cross member end that is not resting on its latch then lift its sensing roller so that it no longer actuates the safety switch With it still...

Page 30: ...E 167 GB 6 30 Rue du Pr Neuf 58440 MYENNES FRANCE QUADRA 493 9021 493 9031...

Page 31: ...pstick 1 5 Oil reservoir 1 6 Non return valve 1 7 Pressure relief valve 1 8 LOWER control 1 9 Gauge connector 1 10 Control gauge 2 FIXED TRACK 2 1 Deck platform ram 2 2 Auxiliary emission ram 2 3 Safe...

Page 32: ...E 167 GB 6 32 Rue du Pr Neuf 58440 MYENNES FRANCE QUADRA 493 9021 493 9031...

Page 33: ...QUADRA 33 E 167 GB 6 Rue du Pr Neuf 58440 MYENNES FRANCE 493 9021 493 9031...

Page 34: ...E 167 GB 6 34 Rue du Pr Neuf 58440 MYENNES FRANCE QUADRA 493 9021 493 9031...

Page 35: ...QUADRA 35 E 167 GB 6 Rue du Pr Neuf 58440 MYENNES FRANCE 493 9021 493 9031...

Page 36: ...e 400 V 3 phase earth Can also be changed to 230V three phase Power 1 85 KW Weight 493 9021 655 kg 493 9031 1015 kg Weight of the Individual Component Parts Description Weight kg Dimensions mm Set of...

Page 37: ...on required Check the input voltage of the transformer which must be 400V NOTA The neutral wire is not necessary for the lift itself However it is necessary for 230V accessories lighting kits wheel al...

Page 38: ...1 8 Kw 2850 rpm T1 Transformer 400V 24V 160 VA F1 Fuse 10A Am slow PD Diode bridge BT Ascent Descent Button automatic return to O F2 Motor overheating safety switch Qty 2 KT Timing relay 3 sec switch...

Page 39: ...QUADRA 39 E 167 GB 6 Rue du Pr Neuf 58440 MYENNES FRANCE 493 9021 493 9031 ADD ON STD Type 493 9021...

Page 40: ...E 167 GB 6 40 Rue du Pr Neuf 58440 MYENNES FRANCE QUADRA 493 9021 493 9031 ADD ON STD Type 493 9021...

Page 41: ...QUADRA 41 E 167 GB 6 Rue du Pr Neuf 58440 MYENNES FRANCE 493 9021 493 9031 ADD ON STD Type 493 9021...

Page 42: ...E 167 GB 6 42 Rue du Pr Neuf 58440 MYENNES FRANCE QUADRA 493 9021 493 9031 ADD ON STD Type 493 9021...

Page 43: ...QUADRA 43 E 167 GB 6 Rue du Pr Neuf 58440 MYENNES FRANCE 493 9021 493 9031 ADD ON STD Type 493 9021...

Page 44: ...E 167 GB 6 44 Rue du Pr Neuf 58440 MYENNES FRANCE QUADRA 493 9021 493 9031 ADD ON Aux Type 493 9031...

Page 45: ...transformer which must be 400V NOTA The neutral wire is not necessary for the lift itself However it is necessary for 230V accessories lighting kits wheel alignement device 2 3 phases 230V Make the fo...

Page 46: ...xiliary relay ascent 24V d c reverser KA2 Auxiliary relay cable break 24V d c reverser KA3 Auxiliary relay upholding 24V d c 2 reversers KA4 Auxiliary relay selection 24V d c 1 reverser KA5 Auxiliary...

Page 47: ...QUADRA 47 E 167 GB 6 Rue du Pr Neuf 58440 MYENNES FRANCE 493 9021 493 9031 ADD ON Aux Type 493 9031...

Page 48: ...E 167 GB 6 48 Rue du Pr Neuf 58440 MYENNES FRANCE QUADRA 493 9021 493 9031 ADD ON Aux Type 493 9031...

Page 49: ...QUADRA 49 E 167 GB 6 Rue du Pr Neuf 58440 MYENNES FRANCE 493 9021 493 9031 ADD ON Aux Type 493 9031...

Page 50: ...E 167 GB 6 50 Rue du Pr Neuf 58440 MYENNES FRANCE QUADRA 493 9021 493 9031 ADD ON Aux Type 493 9031...

Page 51: ...QUADRA 51 E 167 GB 6 Rue du Pr Neuf 58440 MYENNES FRANCE 493 9021 493 9031 ADD ON Aux Type 493 9031...

Page 52: ...E 167 GB 6 52 Rue du Pr Neuf 58440 MYENNES FRANCE QUADRA 493 9021 493 9031 ADD ON Aux Type 493 9031...

Page 53: ...QUADRA 53 E 167 GB 6 Rue du Pr Neuf 58440 MYENNES FRANCE 493 9021 493 9031 ADD ON Aux Type 493 9031...

Page 54: ...E 167 GB 6 54 Rue du Pr Neuf 58440 MYENNES FRANCE QUADRA 493 9021 493 9031 ADD ON Aux Type 493 9031...

Page 55: ...QUADRA 55 E 167 GB 6 Rue du Pr Neuf 58440 MYENNES FRANCE 493 9021 493 9031...

Page 56: ...sure turn the screw clockwise CW After test reset the initial adjustment NOTA The power unit is delivered for an initial adjustment of 245 bars IMPORTANT Put a new cap after each intervention on the f...

Page 57: ...e the items or materials identified by our technical department as being faulty Any parts or accessories obtained from external sources and bearing a proper brandname are included under our guarantee...

Page 58: ...E 167 GB 6 58 Rue du Pr Neuf 58440 MYENNES FRANCE QUADRA 493 9021 493 9031...

Page 59: ...he machinery example of the EC Type examination Certificate number 69 150X 0061 03 00 which has been issued by UTAC bereinstimmt mit derjenigen Maschine f r die eine EG Typ Abnahmebescheinigung Nr 69...

Page 60: ......

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