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7

 

Parts

PB16138-A

WR1A

P56-BRKT

P56, P56K or P56V

HBSSEL1438

PN1238

ACV1D38

CV38-AP

HBELF3838

TR120DS-A

ACV1

WR12SS

R25

SN1414

TS2

NV14Y

SSA12

SSE12

AG100

WRG14

QF1212

SCI-125X2

HBF3812

BVB14

V20190919 

 

Page 14 of 15

Model:  DS4-2P

Control Box Assembly

Item number Description

ACV1

MAC valve 1/4 in. 110vac

ACV1D38

3/8 npt Solenoid valve - 110vac

AG100 

1.5 in. Dry model 20 dual scale gauge

BVB14

Air inlet valve - 1/4 in. mpt x 1/4 in. mpt

CV38-AP

White pvc check valve 3/8 barbs - 

hastelloy spring - teflon ball

NV14Y 

Flow control valve (with black knob)

P56

Pump with santoprene seals (includes 

hose barbs, air fitting, and exhaust 

barb)

P56K

Pump with kalrez seals (includes hose 

barbs, air fitting, and exhaust barb)

P56V

Pump with viton seals (includes hose 

barbs, air fitting, and exhaust barb)

Item number Description

PB16138-A

16 X 13 x 8 polypropylene control  

box assembly

QF1212

Quick fit - 1/2 mpt x 1/2 od tube 

(polypropylene)

R25

Air regulator - 1/4 fpt two port 1/8 fpt 

two port (includes filter and bowl)

SCI-125X2

Stainless chemical injector - .125 orifice 

- dual barb - 3/8 mpt

TR120DS-A

Repeat cycle timer - adjustable  

digi-set - 120vac part

TS2

Toggle switch spst

WR12SS

Water pressure regulator - stainless 

steel - 1/2 inch fpt (includes gauge)

WR1A

18/3 Power cord with grounded plug - 

9 ft. long (black)

Summary of Contents for DS4-2P Series

Page 1: ...oam Unit for 2 Part Products User Manual DS4 2P READ ALL INSTRUCTIONS BEFORE USING OR SERVICING THIS EQUIPMENT KEEP THIS MANUAL IN A LOCATION THAT IS READILY AVAILABLE TO USERS AND SERVICE TECHNICIANS...

Page 2: ...rview 7 3 Installation 8 Preparation 8 Assembly 8 4 Operation 11 Timer Setup 11 Operation 11 5 Maintenance 12 6 Troubleshooting 13 7 Parts 14 Control Box Assembly 14 Nozzle Assembly 15 Replacement Noz...

Page 3: ...elease any remaining air pressure by twisting the pressure relief valve to the right turn Never leave the unit unattended while pressurized Using the unit with fluid temperatures above 100 F 37 77 C m...

Page 4: ...to the unit Do not use an air lubricator before the unit Moisture in the air lines will damage the pump and diminish the pumps life The air must be filtered clean dry and free of moisture If needed in...

Page 5: ...nozzles For example Model DS4 2P is a standard 2 part product unit with Santoprene pump seals and one nozzle Model DS4 2P 2 is a 2 part product unit with Santoprene pump seals and two nozzles Model DS...

Page 6: ...ontrol box and the nozzle s must equal 100 ft 30 5 m or less Tubing fitting sizes Designed for use with 1 2 in 12 7 mm outside diameter tubing between control box and nozzle s Dilution rates and flow...

Page 7: ...nozzle assembly 10 Solution outlet fitting 11 Air outlet fitting 12 Power switch 13 Air inlet 14 Control box mounting feet Component Overview Before you begin get to know the DS4 2P components that y...

Page 8: ...on The foam pattern dimensions provided in this manual were measured with nozzle assemblies mounted 6 inches 15 cm above the floor Area of coverage Assembly 4 Attach the control box mounting feet to t...

Page 9: ...r the foam quality of the unit will be negatively impacted Make sure to insert the tubing all the way into the fittings to ensure proper connection 9 Connect the air inlet hose barb provided in the pa...

Page 10: ...chemical intake line 13 Set the Timer for the desired ON and OFF time see Operation Timer Setup for instructions 14 With the power switch in the OFF position plug the unit into a GFCI protected 120 VA...

Page 11: ...is connected to compressed air water power and chemical 2 Open the compressed air inlet valve 3 To activate the unit turn the power switch ON The unit will begin cycling through the ON time and OFF ti...

Page 12: ...rm the following maintenance procedures Inspect the pump P56 P56K P56V for wear and leaks Inspect all hoses for leaks or excessive wear Make sure all hose clamps and push fittings are in good conditio...

Page 13: ...and strainer for debris or damage Clean or replace as needed To prevent damage to the unit the strainer must always be used Check the air compressor supplying the unit If the pressure is less than 40...

Page 14: ...knob P56 Pump with santoprene seals includes hose barbs air fitting and exhaust barb P56K Pump with kalrez seals includes hose barbs air fitting and exhaust barb P56V Pump with viton seals includes h...

Page 15: ...Stainless foam tube 1 1 2 fpt 9 1 2 in long SSFTB Stainless foam tube bracket SSMESH Stainless steel mesh 1 pc SSST Screen disc 687 dia 10 X 10 mesh 020 dia 300 series s s SST12 Stainless tee 1 2 fpt...

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