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120114-01C

7

GROUTING INSTRUCTIONS

Figure 7 - Grouting

Material Provided:
Part No.     Description                         Qty.

117213-01  Bag, Cement 9 pounds                  
117215-01  Bag, Sand 9 pounds                    

Materials Required:

(Available at a home improvement or masonry 

store)

• 

Piping (grout) bag

• 

Joints striker

• 

Heavy duty mixing bucket

• 

Trowel

1.  In a heavy duty mixing bucket, pour in 

seven (7) cups water then add 4.5 lbs 

(half of one bag provided) of sand and 

4.5 lbs of cement. Mix together well using 

power drill with mixing wand attachmnet.

2.  The overall length of piping bag should be 

about 16''. If bag is longer than 16'' do not 

fill piping bag all the way. This will make 

the bag easier to handle. Put 2 to 3 cups 

of grout mixture  into piping bag making 

sure smaller opening is downward and 

over a moist towel to avoid spilling. Place 

a wet towel over bucket making sure it 

is directly on surface of grout mixture. 

This will keep mixture moist and not dry 

out before use.

3.  Moisten brick surface with damp sponge 

or spray bottle just prior to application. 

when bricks are wet, any excess grout 

mixture that might have gotten onto the 

brick will easily wipe off.

4. 

Begin grouting by first doing a ''filler pass''. 

This  is  done  by  filling  the  joint  about 

about 3/4 full with the grout mixture. It 

is important to to work with 6 bricks at 

a time so that the grout doesn't set up 

before striking.

5. 

Next  complete  ''finish  pass''  around  6 

bricks with filler pass. This is done by 

slowly filling in remainder of joint with a 

thick amount of grout mixture. Mixture 

should be a little higher than brick surface.

  2
  2

6.  Using a trowel, remove excess grout 

mixture by moving trowel in the direction 

of the joint. Grout mixture in joint should 

now be flush with brick surface.

7.  Using a joint striker, force grout mixture 

into joint an sweep back and forth until 

grout is smooth and round. If grout 

becomes too shallow add more grout 

mixture with piping bag and strike again.

8.  Continue procedure around each group 

of 6 bricks until an entire panel is finished.

9.  Using trowel, scrape in direction of joints 

to remove any grout that may have col-

ected around bricks during striking. If 

desired, take a moist sponge and lightly 

sweep over bricks to remove any grout 

that may have gotten on the bricks. DO 

NOT PRESS HARD OR RUB IN A CIR-

CULAR MOTION. This will press grout 

into brick and turn brick a different color.

Summary of Contents for DHS-36

Page 1: ...se injury or property damage Refer to these instructions for correct installation procedures For assistance or additional information consult a qualified installer and or service agency WARNING This is not a fireplace It is not intended for burning wood Thisappliancemaybeinstalledinanaftermarket permanetlylocated manufactured mobile home where not prohibited by local codes Aftermarket Completion o...

Page 2: ... INTRODUCTION The masonry wood nook is a hearth accessory intended to compliment the masonry series woodburning fireplaces with firebrick liner 1 Frame opening for fireplace using dimensions shown in Figure 1 2 Set wood nook directly in front of opening and slide unit back until the nailing flanges touch side framing 3 Check level of wood nook and shim with sheet metal if necessary 27 750 16 625 3...

Page 3: ...eft and Right Panel Box 4 Bottom Panel Box 7 Rear Panel Flanges Brick Top Panel Front Face Stamped Letter Location Brick Housing BRICK INSTALLATION Eachbrickhousingisstampedwithaletter full size bricks are not stamped These will help identify brick when installing It is important to install these bricks exactly as instructed Installbricksonesectionatatimestartingwith hearth bottom panel followed b...

Page 4: ...LL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL F057 F057 F057 F057 F057 F057 F058 F058 BRICK INSTALLATION Continued REAR PANEL RED IVORY QTY FULL 112140 01 FULL 112140 05 10 F057R F057W 4 LEFT AND RIGHT PANEL RED IVORY QTY FULL 112140 01 FULL 112140 05 5 F057R F057W 3 F058R F058W 1 BOTTOM PANEL RED IVORY QTY FULL 112140 01 FULL 112140 05 19 F057R F057W 4 Figure 4 Brick Placement Chart f...

Page 5: ...ORY QTY FULL 112140 01 FULL 112140 05 19 F005R F005W 4 F006R F006W 6 Figure 5 Brick Placement Chart for DHS 42 Includes extra brick F057 FULL FULL FULL FULL F057 FULL LEFT F058 F057 F057 FULL FULL FULL F057 FULL FULL F057 F058 RIGHT REAR BOTTOM FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL F005 F005 F005 ...

Page 6: ...01 FULL 112140 05 22 F003R F003W 6 F004R F004W 4 Figure 6 Brick Placement Chart for DHS 50 Includes extra brick F057 FULL FULL FULL FULL F057 FULL LEFT F058 F057 F057 FULL FULL FULL F057 FULL FULL F057 F058 RIGHT REAR BOTTOM FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL FULL ...

Page 7: ...have gotten onto the brick will easily wipe off 4 Begingroutingbyfirstdoinga fillerpass This is done by filling the joint about about 3 4 full with the grout mixture It is important to to work with 6 bricks at a time so that the grout doesn t set up before striking 5 Next complete finish pass around 6 bricks with filler pass This is done by slowly filling in remainder of joint with a thick amount ...

Page 8: ...tallation Travel diagnosticcost labor transportationandanyandallsuchothercostsrelatedtorepair will be the responsability of the owner TO THE FULL EXTENTALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES INCLUD ING WARRANTIES OF MERCHANTABILITY AND...

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