FLUX POWER LiFT Pack X80 User Manual Download Page 6

 

 

              

 

LiFT Pack X80 User Guide 

2.3.1 Charging  

When charging the battery, consider the following:  

• 

Connect the charger to the charging port Euro A320 receptacle. 

• 

Do not leave the battery exposed to direct sunlight during charging as this may cause excessive heating.  

• 

Th  batt  y w ll    p n  cha g ng abov  45˚C (113˚F) an  b low 0˚C (32˚F) to p ot ct  t  lf.  

• 

The charge current must not exceed 350A.   

• 

The battery is not intended to be removed for charging. 

 

Opportunity charging during breaks, at the end of a shift, or when the truck is not being used is encouraged. Extended 

charging will not harm the battery. Check the truck SOC meter for the status of the battery. If the battery is below 10% 
SOC, charge immediately. 

2.3.2 Discharging 

When discharging the battery consider the following: 
    

•       The battery will operate from -20˚C (-4˚F) to 55˚C (131˚F). 

    

• 

The battery should remain on (green light lit) during the entire life of the battery. The only exception is when the 
battery will not be in use for more than 2 weeks. 

    

• 

The battery does not require regular maintenance. 

2.4 Battery Management System (BMS)  

The Battery Management System (BMS) monitors and protects battery life and ensures the battery is performing as 
expected by controlling different features including heaters, fans, and charging events as needed.   

2.4.1 Cell Balancing  

Cell balancing is managed by the BMS and is automatically performed whenever the battery is near the end of the charge 
cycle. This feature is intended to keep the cells balanced, giving the user the most power available to the pack. 

2.4.2 State of Charge (SOC) Gauge 

The primary function of the SOC gauge is to display the amount of energy in the battery. When the battery is not charging, 
the SOC gauge will be steadily illuminated and display the SOC of the battery. When charging, the SOC LEDs will 
illuminate in sequence indicating it is charging. Once all six (6) lights are steadily illuminated, the pack is fully charged and 
balanced. When the battery reaches 20% SOC, a beeper will sound notifying the operator the battery must be charged. If 
pack use continues, the battery will beep again at 5% SOC and the BMS will cut power to the lift truck to protect the cells 
in the battery. The battery must be charged immediately.

 

2.5 Temperature  

Flux X80 batteries without the heater option have an operational ambient temperature range of 0°C / 32°F to 40

 ̊C / 104°F 

when discharging. The BMS will prevent operation outside these temperatures, but a heater option is available for cold 
storage and freezing weather applications. Batteries subjected to low temperatures (0°C / 32°F or lower) may experience 
decreased performance if not equipped with the heater option.   

Summary of Contents for LiFT Pack X80

Page 1: ...LiFT Pack X80 User Guide Part 990993 v1 0...

Page 2: ...e lithium ion batteries with lead acid batteries please consult Flux Power or your local recycler for more information on how to recycle a Lithium Battery WARNING Risk of Fire No User Serviceable Part...

Page 3: ...a g ng 6 2 4 Battery Management Sy t m BMS 6 2 4 1 C ll Balanc ng 6 2 4 2 Stat of Cha g SOC a g 6 2 5 T mp at 6 2 6 Optional H at 7 2 7 Sto ag 7 3 T o bl hoot ng 7 3 1 No Pow to T ck 7 3 2 Over D cha...

Page 4: ...ge steel enclosure A diagram of the Flux X80 battery and its components can be seen in Figure 1 Figure 1 A diagram of the Flux Power X80 Battery and its internal components The lithium ion cells are l...

Page 5: ...t to turn the battery off if it is not in use and awaiting deployment To maintain battery health keep the battery plugged in whenever it is not in use Should you completely discharge the battery plug...

Page 6: ...ncluding heaters fans and charging events as needed 2 4 1 Cell Balancing Cell balancing is managed by the BMS and is automatically performed whenever the battery is near the end of the charge cycle Th...

Page 7: ...To place the battery in storage mode turn the battery OFF Storage mode prevents the electronics from draining the battery and increases storage time It is recommended the battery be plugged in and fu...

Page 8: ...e the contaminated rags in a metal bin Avoid breathing the fumes and in case of fire do not use water use a type D CO2 Dry Chemical or foam fire extinguisher For more information contact Flux Power or...

Page 9: ...ly installed and protected against heat short circuit movement and accidental activation of the equipment Shipping declarations hazmat shipping documentation and hazmat shipping training are all requi...

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