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FEV300

Electrical Vehicle Charging

Station Test Adapter

Users Manual

PN 5361878, May 2022

© 2022 Fluke Corporation. All rights reserved.

Specifications are subject to change without notice.

All product names are trademarks of their respective companies.

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Summary of Contents for FEV300

Page 1: ...cle Charging Station Test Adapter Users Manual PN 5361878 May 2022 2022 Fluke Corporation All rights reserved Specifications are subject to change without notice All product names are trademarks of their respective companies ...

Page 2: ... Category II is applicable to test and measuring circuits connected directly to utilization points socket outlets and similar points of the low voltage MAINS installation PE PE Protective Earth CP CP Control Pilot Vehicles not requiring ventilation for indoor charging areas Vehicles requiring ventilation for indoor charging areas This product complies with the WEEE Directive and its marking requir...

Page 3: ...f a Product probe or accessory Comply with local and national safety codes Use personal protective equipment approved rubber gloves face protection and flame resistant clothes to prevent shock and arc blast injury where hazardous live conductors are exposed Do not operate the Product with covers removed or the case open Hazardous voltage exposure is possible Do not use a current measurement as an ...

Page 4: ...PE terminal by mistake touch electrode and LED Phase indicator presence of all three phase voltages measured to N three LED s PP State simulation open 13 A 20 A 32 A 63 A rotary switch CP State simulation state A B C D rotary switch CP Error state E simulation CP signal short circuited to PE push button PE Error state F Earth Fault simulation interruption of PE conductor push button Measurements o...

Page 5: ...test purposes only Do not supply any appliance or charge an electric vehicle via these connectors In case of wrong wiring or error of the charging station terminals N and PE may present a hazard Operation Elements and Connectors Figure 2 Front panel function 1 2 3 4 5 6 7 8 9 11 10 12 13 1 PP Proximity Pilot State rotary switch selector open 13A 20A 32A and 63A 2 PE Pre Test warning indicator 3 PE...

Page 6: ...of tests are done or if testing is done in an incorrect sequence then a potentially hazardous situation can occur for both the operator and the DUT Device Under Test The operator must fully understand the various tests required and how they should be done The charging station must pass the Protective Earth Ground PE Pre Test prior to the operator touching exposed metal surfaces or any other test I...

Page 7: ...al standards which are linked to IEC HD 60364 6 for initial test or IEC HD 60364 7 722 Required tests are Visual inspection Continuity of protective conductors and protective bonding earth bond PE Insulation resistances Loop line impedance RCD trip test Function tests including but not limited to Vehicle state A B C D Error handling error state E PE Error state F Earth Fault Communication PWM sign...

Page 8: ... 2 Connect above assembly to the charging station to be tested Proper test adapter connection to the charging station is shown in Figures 6 7 and 8 FEV300 CON TY2 FEV300 Charging Station Type 2 with panel mount socket outlet Figure 6 Test adapter to Type 2 with panel FEV300 CON TY2 FEV300 Charging Station Type 2 with fixed cable Figure 7 Test adapter to Type 2 with fixed cable FEV300 FEV300 CON TY...

Page 9: ... shoes or other clothing Do not touch any metal parts of the charging station while performing this test In case of improper connection to earth for example isolated placement of your body this indication may be not reliable Test procedure 1 Connect the test adapter to the charging station 2 Touch the touch sensor with a bare finger If PE warning indicator item 2 Figure 2 illuminates then dangerou...

Page 10: ... 63 A 100 Ω Control Pilot CP State Vehicle Simulation Use the CP State rotary switch selector item 10 Figure 2 to simulate various vehicle states when the test adapter is connected to the charging station Vehicle states are simulated with different resistances connected between CP and PE conductors Correlation between resistance and vehicle states is shown in Table 3 Table 3 Correlation between re...

Page 11: ...nd the documentation of the manufacturer of the charging station CP output terminals are connected to CP and PE conductors of the charging station under test via the test cable The green socket is connected to PE These outputs are for connection of a meter with a duty cycle function or an oscilloscope to check the waveform and amplitude of the CP signal Verification of the maximum charging current...

Page 12: ... 17 4 60 36 0 90 65 0 30 18 0 61 36 6 91 67 5 31 18 6 62 37 2 92 70 0 32 19 2 63 37 8 93 72 5 33 19 8 64 38 4 94 75 0 34 20 4 65 39 0 95 77 5 35 21 0 66 39 6 96 80 0 36 21 6 67 40 2 97 80 0 37 22 2 68 40 8 38 22 8 69 41 4 Error states Duty Cycle 0 Duty Cycle 3 State F or E see IEC EN 61851 1 Standard no charging allowed Duty Cycle 5 4 5 Duty Cycle 5 5 Indicates that digital communication is needed...

Page 13: ...tion via the test cable Use these terminals for measuring purposes only Do not draw current over a longer period or supply anything else The terminals can be used to perform measurements like earth bond insulation loop line impedance RCD trip test voltage and Power Quality An appropriate measurement instrument for example the FLUKE 166x series is needed Maintenance When using the test adapter in c...

Page 14: ...ection IEC 60529 IP54 housing IEC 60529 IP54 Measuring terminals with protection caps in place connector plug in connected condition or with protection caps in place otherwise IP20 Operating temperature 20 C to 40 C 4 F to 104 F Storage temperature 20 C to 50 C 4 F to 122 F Operating humidity range 10 to 85 relative humidity non condensing Storage relative humidity 0 to 85 non condensing Operating...

Page 15: ...your nearest Fluke authorized service center to obtain return authorization information then send the product to that service center with a description of the difficulty postage and insurance prepaid FOB Destination Fluke assumes no risk for damage in transit Following warranty repair the product will be returned to Buyer transportation prepaid FOB Destination If Fluke determines that failure was ...

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