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F030-P

BATCH CONTROLLER

Signal input flowmeter: pulse, Namur and coil

Control output: one control output for one stage batching

Options: Intrinsically Safe

F-Series - Field mounted indicators for safe and hazardous areas.

More info: www.fluidwell.com/fseries

Summary of Contents for F030-A

Page 1: ...ignal input flowmeter pulse Namur and coil Control output one control output for one stage batching Options Intrinsically Safe F Series Field mounted indicators for safe and hazardous areas More info...

Page 2: ...t be disposed of into the general waste system or into a landfill At the end of its life equipment shall be disposed of according to the local regulations regarding waste of the electrical and the ele...

Page 3: ...amage of the F030 P or connected instruments A caution indicates actions or procedures which if not performed correctly may lead to personal injury or incorrect functioning of the F030 P or connected...

Page 4: ...conditions 17 4 3 Handling the F Series enclosure 18 4 3 1 Identification 18 4 3 2 Opening Removing the cover 20 4 3 3 Closing Replacing the cover 20 4 4 Mechanical installation 21 4 4 1 Dimensions Al...

Page 5: ...Safe applications 41 5 4 1 F030 P OT PC PX XI ZB Battery powered Ex ia IIC IIIC 41 5 4 2 F030 P OT PX XI ZB Ex ia IIC IIIC 41 5 4 3 F030 P OT PX XI ZB Ex ia IIC IIIC 42 5 4 4 F030 P OT PD XI ZB Ex ia...

Page 6: ...signal output can be connected to the F030 P To power the sensor several options are available Fig 1 Typical application for the F030 P Configuration of the F030 P The F030 P has been designed to be i...

Page 7: ...ch cannot be continued When the batch process is stopped the STOP key is used to select total and accumulated total The STOP key is also used to select the next digit after the PROG key has been press...

Page 8: ...at all times by pressing STOP twice in which case the actual values are lost and the system returns to steady state the batch cannot be resumed Fig 5 Example display information when interrupted After...

Page 9: ...the battery MUST be replaced shortly after The remaining lifetime after the first moment of indication is generally several days up to some weeks See paragraph 6 3 for further information on battery...

Page 10: ...ill active Make sure that the unit is not being used for any application when altering the settings 3 2 1 ENTERING SETUP LEVEL Configuration of the F030 P is done at SETUP level which can be reached a...

Page 11: ...n either contains a value a number with optionally a decimal point e g 123 45 or a list with items e g Disable Enable For each function that needs to change navigate to that function and follow the st...

Page 12: ...ey During the programming sequence this key is used to confirm the new value and return to SETUP level To cancel the operation either press the PROG key for 3 seconds or wait for 20 seconds the progra...

Page 13: ...00010 9 999 999 1 4 DECIMALS K FACTOR 0 6 1 5 BATCH MAXIMUM X XXX XXX quantity 2 OVERRUN 2 1 OVERRUN disable enable 2 2 TIME 0 1 999 9 seconds 3 DISPLAY 3 1 DISPLAY increase decrease 3 2 BACKLIGHT opt...

Page 14: ...SETUP 1 3 6523100 and for SETUP 1 4 decimals K factor 6 1 4 DECIMALS K FACTOR This setting determines the number of decimals for the K factor entered SETUP 1 3 The following can be selected 0 1 2 3 4...

Page 15: ...W The calculation of the display information influences the power consumption significantly When the application does not require a fast display update it is strongly advised to select a slow refresh...

Page 16: ...put 820 pull down 4 kHz External power required COIL HI High sensitive coil input 20 mV p t p Sensitive for disturbance COIL LO Low sensitive coil input 90 mV p t p Normal sensitivity ACTIVE Active pu...

Page 17: ...e g F030 P XF Follow the electrical installation instructions as shown in chapter 4 and the mechanical installation instructions of the enclosure that are supplied separately Type XI Suitable for int...

Page 18: ...y your F0 Series device all field mount enclosures have a weatherproof identification label placed on the outside of the unit Fig 7 Identification Example of F0 Series identification label safe area I...

Page 19: ...fe area Type PM or PF Serial number and year of production The serial number can be reviewed on the identification label or in SETUP menu Others The production date is either shown separately on the l...

Page 20: ...heir mating parts and the front cover is now completely separate 4 3 3 CLOSING REPLACING THE COVER To replace the cover on the F Series enclosure follow this procedure 1 Re insert all terminals to the...

Page 21: ...rt B after H HBx Fig 10 Dimensions Aluminum and stainless steel enclosures 75 mm 2 95 130 mm 5 12 112 mm 4 40 60 mm 2 36 120 mm 4 72 M20 x 1 5 PG9 PG9 30mm 30mm 22 5mm M20 x 1 5 M16 x 1 5 M16 x 1 5 30...

Page 22: ...mm 5 12 112 mm 4 40 60 mm 2 36 120 mm 4 72 HD HK HK back box flat bottom HE HF HG HH D 12mm 12mm 12mm 24mm 24mm 36mm 36mm 14mm 17mm 22 5mm 30mm 30mm D 16mm D 20mm 0 9 D 22mm 0 866 22 5mm 25mm 25mm D 2...

Page 23: ...ng the mounting plate please follow the instructions that came with the accessories Alternatively the unit can be panel mounted by using only the front cover Wall mount by using the openings on the ou...

Page 24: ...ack panel The metal front panel is connected to the Protective Earth by the mounting screws and serrated washers The wire screens shield are meant to prevent electromagnetic interference and shall be...

Page 25: ...tional Rules and Regulations When a power supply is connected to the field wiring connections please also consider the demands for power supply wiring shown in paragraph 4 5 4 The installation must co...

Page 26: ...your distributor The sensor supply at terminal 3 is fixed to 1 2V DC for coil type inputs and 3 2V DC for all other types of flowmeter inputs set by firmware For type PD Terminal 6 sensor supply 8 2V...

Page 27: ...to the common ground terminal See paragraph 4 5 The input signal type has to be selected with the correct SETUP function read chapter 3 3 2 On terminal 3 and 6 an internal and external sensor supply i...

Page 28: ...for use with flowmeters which have a PNP output signal Terminal 3 offers 3 2V which has to be switched by the sensor to terminal 2 SIGNAL For a reliable pulse detection the pulse amplitude has to go...

Page 29: ...6 can be provided with type PD Fig 21 Terminal connections NAMUR signal input 4 6 2 TERMINAL 4 5 POWER SUPPLY TYPE PX DEFAULT AND PD OPTION To power the F030 P an internal battery can be used type PB...

Page 30: ...process Maximum switch power 300mA 50V DC Fig 22 Terminal connections Passive transistor output Type OT 4 6 5 TERMINAL 9 10 POWER SUPPLY BACKLIGHT TYPE ZB OPTION To power the backlight a voltage in t...

Page 31: ...02 Type PF 24V AC 10 AC AC Type PF 24V DC 10 L L Type PM 115 230V AC 10 AC AC The total consumption of the sensor transistor output type OA and backlight type ZB may not exceed 400mA 24V DC Risk of d...

Page 32: ...active pulse or coil The screen of the signal wire can be connected to the common ground terminal See paragraph 4 5 The input signal type has to be selected with the correct SETUP function read chapt...

Page 33: ...N signal input Pulse signal PNP PNP LP The F030 P is suitable for use with flowmeters which have a PNP output signal For a reliable pulse detection the pulse amplitude has to go above 1 2V Signal sett...

Page 34: ...rom the reed switch it is advised to select REED LP low pass filter read chapter 3 3 2 Fig 32 Terminal connections Reed switch signal input NAMUR signal The F030 P is suitable for flowmeters with an N...

Page 35: ...r F0 Series device all field mount enclosures have a weatherproof identification label placed on the outside of the unit Fig 34 Identification Example of F0 Series identification label intrinsic safet...

Page 36: ...sh discharges For reasons of ESD and safety always ground the metal enclosure properly as indicated in section 4 5 Electrical installation of this manual Do not blend metal front covers with non metal...

Page 37: ...7 and 8 11 and 12 the input parameters of the connected hazardous location apparatus must meet the following requirements Vmax The Voc of the of the circuit Imax The Isc of the circuit Pmax The Pmax o...

Page 38: ...cuits precautions must be taken to separate the Intrinsically safe circuits in accordance with EN 60079 11 For electrical data consult Annex 1 for this F0 Series model on the following page Substituti...

Page 39: ...PD PX terminals 4 and 5 in type of protection intrinsic safety Ex ia IIC IIIC only for connection to a certified intrinsically safe circuit with following maximum values Ui 30 V Ii 200 mA Pi 1 2 W Li...

Page 40: ...ll energy used by the flowmeters pick up will directly influence the battery life time It is strongly advised to use a zero power pickup such as a coil or reed switch when operating without external p...

Page 41: ...series 1 2 3 Common ground Signal Supply Circuit depends on type of signal 7 8 Common ground 4 5 Common ground Main supply 9 10 Common ground Supply backlight Power supply or switch interface For exa...

Page 42: ...ty values Consult the technical specification for operational values Power supply For example MTL5025 Uo Io Po Power supply type PX 8 30V DC Backlight option type ZB Sensor supply voltage for pulse ty...

Page 43: ...ay update uses significantly more power Pulse output Low temperatures the available power will be less due to battery chemistry Check periodically The condition of the casing cable glands and front pa...

Page 44: ...ons Intrinsically safe applications Type PC Only batteries of type FW LiBAT 021 that hold the Ex marking as shown below are suitable replacements and certified for use in hazardous areas Before replac...

Page 45: ...the battery connector to prevent a short circuit Fig 43 Battery replacement procedure Install the new battery as follows 1 Make sure the new battery is undamaged in good condition and suitable for us...

Page 46: ...HO HBO HSO Type HP Type HT Type HU HBU HSU Type HV Type HZ GRP enclosures Type HC Type HD Type HE Type HF Type HG Type HH Type HJ Type HK types HS_ are stainless steel versions HB_ are extended alumi...

Page 47: ...250 x 200mm 13 7 x 9 9 x 7 9 WxHxD Directives Standards EMC EN 61326 1 FCC 47 CFR part 15 Low voltage EN IEC 61010 1 CSA C22 2 No 61010 1 UL61010 1 ATEX EN IEC 60079 0 EN 60079 11 IECEx IEC 60079 0 IE...

Page 48: ...cess Total can be reset to zero Displayed information Preset value Running batch total or remaining quantity Total and accumulated total Preset Total Digits 7 digits Unit L m3 kg lb GAL USGAL bbl no u...

Page 49: ...re for flowmeter signals and connect screen to terminal 9 unless connected at sensor The pass code is unknown If the pass code is not 1234 there is only one possibility left call your supplier ALARM W...

Page 50: ...echnology Bo 6 5 60 AA e hel he etherlands oltawe 5 66 A e hel he etherlands luidwell B is 001 certified b A ertification B eander 1051 6 5 Arnhem he etherlands eghel February 2 22 e Fluidwell declare...

Page 51: ...unctional description 6 high alarm output 30 intrinsic safety 35 Intrinsic safety 36 40 43 45 keys 7 low battery 9 main function 10 maintenance 43 namur signal 29 34 operational 7 10 17 43 operator le...

Page 52: ...nal input 29 Fig 22 Terminal connections Passive transistor output Type OT 30 Fig 23 Terminal connections Backlight ZB 30 Fig 24 Overview of terminal connectors F030 P type PF PM 31 Fig 25 Terminal co...

Page 53: ...Page 53 FW F030 P M_v0404_01_EN docx...

Page 54: ...Page 54 FW F030 P M_v0404_01_EN docx...

Page 55: ...Page 55 FW F030 P M_v0404_01_EN docx...

Page 56: ...tness 5 4 POWER MANAGEMENT 4 1 LCD new 1 sec 4 2 mode operational 5 FLOWMETER 5 1 signal coil lo 6 OTHERS 61 model F030 P F030 P F030 P 6 2 software version 03 ____ ____ 03 ____ ____ 03 ____ ____ 6 3...

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