Flowserve Valtek Mark Safety Manual Download Page 5

2.  Mark Series Device Description 

 
The  Valtek  Mark  Series  control  valve  offers  superior  performance  in  liquid  and  gaseous  services, 
while also permitting easy, fast and inexpensive maintenance.   
 
The  spring-cylinder  actuated  Mark  Series  valve  provides  stiffness  and  maintains  high  positioning 
accuracy, repeatability, controlled high speed, and faithful response.  The Mark Series valve actuator 
handles up to 150 psig (10.3 barg) supply air and has the thrust to shut off against much higher fluid 
pressures.  
 
The Mark Series valve is designed so the spring, supply air pressure and fluid pressure itself combine 
to produce exceptionally tight shutoff.  A self-aligning seat ring further enhances the shutoff capability 
of the Mark Series valve.  Additionally, the Mark Series 

valve’s high degree of parts interchangeability, 

fewer  inventory  parts  are  required.  In  addition,  the  actuator  is  lighter,  smaller  and  easier  to  handle 
than comparable diaphragm actuators. 
 
The Mark Series of valves can be categorized into the following segments: 
 
Mark One (FCD VLENIM0001-01 07.07; FCD FCAIM0100-01):  globe and angle design managing a 
pressure drop between upstream and downstream pressure changes.  
 
Mark  One  3-Way  (FCD  VLAIM003-03):    globe  and  angle  design  designed  for  applications  requiring 
the combining or diverting of fluids by way of an added 3-way adaptor.  
 
Mark Six (FCD VLAIM006):  globe and angle design specifically for cryogenic applications requiring a 
cold box extension. 
 
Survivor  (FCD  VLENIM0036-04):    a  sweep  angle  type  control  valve  uniquely  designed  for  use  in 
erosive, corrosive, and flashing applications. 
   

3.  Designing  a  Safety  Instrumented  Function  using  a 

Flowserve Valtek Mark Series Valve 

3.1 

Safety Function  

When de-energized, the Mark Series valve moves to its fail-safe position. Depending on the version 
specified Fail 

– Closed or Fail - Open, the Mark Series will extend the valve plug to close off the flow 

path through the valve body or open the flow path through the valve body.  

The Mark Series valves are intended to be part of final element subsystem as defined per IEC 61508 
and the achieved SIL level of the designed function must be verified by the designer. 

3.2 

Environmental limits 

The designer of a SIF must check that the product is rated for use within the expected environmental 
limits.  For  SIL  rated  valves  the  minimum  operating  temperature  is  -40°F/-40°C  ,  for  other 
environmental limits refer to the various Valtek Mark Series valve Technical Bulletins. 

3.3 

Application limits 

The materials of construction of a Mark Series valve are specified in various Valtek Mark Series valve 
Technical  Bulletins.  It  is  especially  important  that  the  designer  check  for  material  compatibility 
considering  on-site  chemical  contaminants,  temperature/pressure  limitations,  and  air  supply 
conditions.    If  the  Mark  Series  valve  is  used  outside  of  the  application  limits  or  with  incompatible 
materials, the reliability data provided becomes invalid. 

Summary of Contents for Valtek Mark

Page 1: ...SIL SAFETY GUIDE Valtek Mark Series Control Valves High Performance Globe and Angle Valves FCD VLENIM0001 01 07 07 FCD FCAIM0100 01 FCD VLAIM003 03 FCD VLAIM006 FCD VLENIM0036 04 ...

Page 2: ...l limits 5 3 3 Application limits 5 3 4 Design Verification 6 3 5 SIL Capability 6 3 6 Connection of the Mark Series valve to the SIS Logic solver 6 3 7 General Requirements 7 4 Installation and Commissioning 9 4 1 Installation 9 4 2 Physical Location and Placement 9 4 3 Pneumatic Connections 9 5 Operation and Maintenance 9 5 1 Proof test without automatic testing 9 5 2 Proof test with automatic p...

Page 3: ...ieved by safety related systems Fail Safe State State where solenoid valve is de energized and spring is extended Fail Safe Failure that causes the valve to go to the defined fail safe state without a demand from the process Fail Dangerous Failure that does not respond to a demand from the process i e being unable to go to the defined fail safe state Fail Dangerous Undetected Failure that is dange...

Page 4: ...s the lowest SIS Safety Instrumented System Implementation of one or more Safety Instrumented Functions A SIS is composed of any combination of sensor s logic solver s and final element s 1 3 Product Support Please refer to the back cover for your regional Flowserve contact details 1 4 Related Literature Hardware Documents Valtek Mark Series Control Valve Installation Operation and Maintenance Ins...

Page 5: ... and angle design specifically for cryogenic applications requiring a cold box extension Survivor FCD VLENIM0036 04 a sweep angle type control valve uniquely designed for use in erosive corrosive and flashing applications 3 Designing a Safety Instrumented Function using a Flowserve Valtek Mark Series Valve 3 1 Safety Function When de energized the Mark Series valve moves to its fail safe position ...

Page 6: ... not be achieved 3 5 SIL Capability 3 5 1 Systematic Integrity The product has met manufacturer design process requirements of Safety Integrity Level SIL 3 These are intended to achieve sufficient integrity against systematic errors of design by the manufacturer A Safety Instrumented Function SIF designed with this product must not be used at a SIL level higher than the statement without prior use...

Page 7: ...ore process start up User shall verify that the Mark Series valve is suitable for use in safety applications by confirming the Mark Series valve s nameplate is properly marked Personnel performing maintenance and testing on the Mark Series valve shall be competent to do so Results from the proof tests shall be recorded and reviewed periodically The useful life of the Mark Series valve is discussed...

Page 8: ...7 2 24 103 1 99 9 9 1 8 6 100 1 4 inch tubing 200 3 8 inch tubing 300 3 8 inch tubing Actuator Size sq in Stroke inches Estimated Stroking Speeds 1 Without Boosters With Boosters 25 1 4 inch tubing 50 1 4 inch tubing NOTE Data is based on tests with boosters connected to the top and bottom ports of a spring cylinder actuator with a fail close standard spring and Beta positioner with I P module cal...

Page 9: ...tainless steel tubing The length of tubing between the Mark Series valve and the control device such as a solenoid valve shall be kept as short as possible and free of kinks Only dry instrument air filtered to 50 micron level or better shall be used The process air pressure shall meet the requirements set forth in the installation manual The process air capacity shall be sufficient to move the val...

Page 10: ...t performed with Flowserve OEM parts and serviced by a competent person 5 4 Useful Life for Mark Series Safety Valve The useful life of the Mark Series valve is 10 000 cycles 5 5 Flowserve Notification Any failures that are detected and that compromise functional safety should be reported to Flowserve In case of failure please refer to the back cover and contact your regional Flowserve customer se...

Page 11: ...ign formally reviewed and suitability formally assessed Implementation Physical location appropriate Pneumatic connections appropriate and according to applicable codes SIS logic solver valve actuation test implemented Maintenance instructions for proof test released Verification and test plan released Implementation formally reviewed and suitability formally assessed Verification and Testing Elec...

Page 12: ...NOTES ...

Page 13: ......

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