Flowserve Valtek Mark Safety Manual Download Page 3

1.   

Introduction 

This  Safety  Manual  provides  information  necessary  to  design,  install,  verify  and  maintain  a  Safety 
Instrumented  Function  (SIF)  utilizing  a  Flowserve  Valtek  Mark  Series  Valve  and  Cylinder  Actuator.  
This  manual  provides  necessary  requirements  for  meeting  the  IEC  61508  or  IEC  61511  functional 
safety standards. 

1.1 

Terms and Abbreviations 

Safety: 

Freedom from unacceptable risk of harm 

Functional Safety:  

The  ability  of  a  system  to  carry  out  the  actions  necessary  to  achieve  or  to  maintain  a  defined  safe 
state for the equipment / machinery / plant / apparatus under control of the system 

Basic Safety: 

The  equipment must  be  designed  and manufactured such  that  it  protects  against  risk  of  damage  to 
persons by electrical shock and other hazards and against resulting fire and explosion. The protection 
must be effective under all conditions of the nominal operation and under single fault condition 

Safety Assessment: 

The  investigation  to  arrive  at  a  judgment  -  based  on  evidence  -  of  the  safety  achieved  by  safety-
related systems 

Fail-Safe State: 

State where solenoid valve is de-energized and spring is extended 

Fail Safe: 

Failure that causes the valve to go to the defined fail-safe state without a demand from the process 

Fail Dangerous: 

Failure  that  does  not  respond  to a  demand from the  process  (i.e. being  unable to  go  to the  defined 
fail-safe state) 

Fail Dangerous Undetected: 

Failure that is dangerous and that is not being diagnosed by automatic stroke testing 

Fail Dangerous Detected: 

Failure that is dangerous but is detected by automatic stroke testing 

Fail Annunciation Undetected 

Failure  that  does  not  cause  a  false  trip  or  prevent  the  safety  function  but  does  cause  loss  of  an 
automatic diagnostic and is not detected by another diagnostic. 

Fail Annunciation Detected: 

Failure  that  does  not  cause  a  false  trip  or  prevent  the  safety  function  but  does  cause  loss  of  an 
automatic diagnostic or false diagnostic indication 

Fail No Effect: 

Failure of a component that is part of the safety function but that has no effect on the safety function 

Low demand mode: 

Mode, where the frequency of demands for operation made on a safety-related system is no greater 
than twice the proof test frequency 

Summary of Contents for Valtek Mark

Page 1: ...SIL SAFETY GUIDE Valtek Mark Series Control Valves High Performance Globe and Angle Valves FCD VLENIM0001 01 07 07 FCD FCAIM0100 01 FCD VLAIM003 03 FCD VLAIM006 FCD VLENIM0036 04 ...

Page 2: ...l limits 5 3 3 Application limits 5 3 4 Design Verification 6 3 5 SIL Capability 6 3 6 Connection of the Mark Series valve to the SIS Logic solver 6 3 7 General Requirements 7 4 Installation and Commissioning 9 4 1 Installation 9 4 2 Physical Location and Placement 9 4 3 Pneumatic Connections 9 5 Operation and Maintenance 9 5 1 Proof test without automatic testing 9 5 2 Proof test with automatic p...

Page 3: ...ieved by safety related systems Fail Safe State State where solenoid valve is de energized and spring is extended Fail Safe Failure that causes the valve to go to the defined fail safe state without a demand from the process Fail Dangerous Failure that does not respond to a demand from the process i e being unable to go to the defined fail safe state Fail Dangerous Undetected Failure that is dange...

Page 4: ...s the lowest SIS Safety Instrumented System Implementation of one or more Safety Instrumented Functions A SIS is composed of any combination of sensor s logic solver s and final element s 1 3 Product Support Please refer to the back cover for your regional Flowserve contact details 1 4 Related Literature Hardware Documents Valtek Mark Series Control Valve Installation Operation and Maintenance Ins...

Page 5: ... and angle design specifically for cryogenic applications requiring a cold box extension Survivor FCD VLENIM0036 04 a sweep angle type control valve uniquely designed for use in erosive corrosive and flashing applications 3 Designing a Safety Instrumented Function using a Flowserve Valtek Mark Series Valve 3 1 Safety Function When de energized the Mark Series valve moves to its fail safe position ...

Page 6: ... not be achieved 3 5 SIL Capability 3 5 1 Systematic Integrity The product has met manufacturer design process requirements of Safety Integrity Level SIL 3 These are intended to achieve sufficient integrity against systematic errors of design by the manufacturer A Safety Instrumented Function SIF designed with this product must not be used at a SIL level higher than the statement without prior use...

Page 7: ...ore process start up User shall verify that the Mark Series valve is suitable for use in safety applications by confirming the Mark Series valve s nameplate is properly marked Personnel performing maintenance and testing on the Mark Series valve shall be competent to do so Results from the proof tests shall be recorded and reviewed periodically The useful life of the Mark Series valve is discussed...

Page 8: ...7 2 24 103 1 99 9 9 1 8 6 100 1 4 inch tubing 200 3 8 inch tubing 300 3 8 inch tubing Actuator Size sq in Stroke inches Estimated Stroking Speeds 1 Without Boosters With Boosters 25 1 4 inch tubing 50 1 4 inch tubing NOTE Data is based on tests with boosters connected to the top and bottom ports of a spring cylinder actuator with a fail close standard spring and Beta positioner with I P module cal...

Page 9: ...tainless steel tubing The length of tubing between the Mark Series valve and the control device such as a solenoid valve shall be kept as short as possible and free of kinks Only dry instrument air filtered to 50 micron level or better shall be used The process air pressure shall meet the requirements set forth in the installation manual The process air capacity shall be sufficient to move the val...

Page 10: ...t performed with Flowserve OEM parts and serviced by a competent person 5 4 Useful Life for Mark Series Safety Valve The useful life of the Mark Series valve is 10 000 cycles 5 5 Flowserve Notification Any failures that are detected and that compromise functional safety should be reported to Flowserve In case of failure please refer to the back cover and contact your regional Flowserve customer se...

Page 11: ...ign formally reviewed and suitability formally assessed Implementation Physical location appropriate Pneumatic connections appropriate and according to applicable codes SIS logic solver valve actuation test implemented Maintenance instructions for proof test released Verification and test plan released Implementation formally reviewed and suitability formally assessed Verification and Testing Elec...

Page 12: ...NOTES ...

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