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IPS SMART RTU ENGLISH 701-4101-01^ 6-14 

 

 

 

 

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flowserve.com

 

 

1  INTRODUCTION AND SAFETY 

 

1.1  General 

 

These instructions must always be kept 

close to the product's operating location or 
directly with the product.

 

 
Flowserve products are designed, developed and 
manufactured with state-of-the-art technologies in 
modern facilities.  The unit is produced with great 
care and commitment to continuous quality control, 
utilizing sophisticated quality techniques, and 
safety requirements. 
 
Flowserve is committed to continuous quality 
improvement and being at your service for any 
further information about the product in its 
installation and operation or about its support 
products, repair and diagnostic services. 
 
These instructions are intended to facilitate 
familiarization with the product and its permitted 
use.  Operating the product in compliance with 
these instructions is important to help ensure 
reliability in service and avoid risks.  The 
instructions may not take into account local 
regulations; ensure such regulations are observed 
by all, including those installing the product.  
Always coordinate repair activity with operations 
personnel, and follow all plant safety requirements 
and applicable safety and health laws/regulations. 

 

These instructions must be read prior to 

installing, operating, using and maintaining the 
equipment in any region worldwide.  The 
equipment must not be put into service until all 
the conditions relating to safety, noted in the 
instructions, have been met.  Failure to follow 
and apply the present user instructions is 
considered to be misuse.  Personal injury, 
product damage, delay or failure caused by 
misuse are not covered by the Flowserve 
warranty. 

 

1.2  CE Marking and approvals 

It is a legal requirement that machinery and 
equipment put into service within certain regions of 
the world shall conform with the applicable CE 
Marking Directives covering Machinery and, where 
applicable, Low Voltage Equipment, Electromagnetic 
Compatibility (EMC), Pressure Equipment Directive 
(PED) and Equipment for Potentially Explosive 
Atmospheres (ATEX). 
 

Where applicable, the Directives and any additional 
Approvals, cover important safety aspects relating to 
machinery and equipment and the satisfactory 
provision of technical documents and safety 
instructions.  Where applicable this document 
incorporates information relevant to these Directives 
and Approvals.

 

 
To confirm the Approvals applying and if the product 
is CE marked, check the serial number plate 
markings and the Certification.  (See section 
8  CERTIFICATIONS.)

 

 

1.3  Disclaimer 

Information in these User Instructions is believed 
to be complete and reliable.  However, in spite of 
all of the efforts of Flowserve Corporation to 
provide comprehensive instructions, good 
engineering and safety practice should always be 
used.

 

 
Flowserve manufactures products to exacting 
International Quality Management System Standards 
as certified and audited by external Quality Assurance 
organizations.  Genuine parts and accessories have 
been designed, tested and incorporated into the 
products to help ensure their continued product 
quality and performance in use.  As Flowserve cannot 
test parts and accessories sourced from other 
vendors the incorrect incorporation of such parts and 
accessories may adversely affect the performance 
and safety features of the products.  The failure to 
properly select, install or use authorized Flowserve 
parts and accessories is considered to be misuse.  
Damage or failure caused by misuse is not covered 
by the Flowserve warranty.  In addition, any 
modification of Flowserve products or removal of 
original components may impair the safety of these 
products in their use. 
 

1.4  Copyright 

All rights reserved.  No part of these instructions 
may be reproduced, stored in a retrieval system or 
transmitted in any form or by any means without 
prior permission of Flowserve. 
 

1.5  Duty conditions 

This product has been selected to meet the 
specifications of your purchase order.  The 
acknowledgement of these conditions has been 
sent separately to the Purchaser.  A copy should be 
kept with these instructions. 

Summary of Contents for IPS Smart RTU

Page 1: ...llation Operation Maintenance Multiple Sensor Input and Wireless Transmitting Unit PCN 26999987 6 14 E Original Instructions These instructions must be read prior to installing operating using and mai...

Page 2: ...ACCESSORY 8 3 6 INDIVIDUAL SENSOR ALERT LIGHT RTU SAL X OPTIONAL ACCESSORY 9 3 7 INDIVIDUAL BACKLIT SENSOR INFORMATION DISPLAY RTU SID X OPTIONAL ACCESSORY 9 4 MAINTENANCE 9 4 1 TOOLS REQUIRED 9 4 2 T...

Page 3: ...Electromagnetic Compatibility EMC Pressure Equipment Directive PED and Equipment for Potentially Explosive Atmospheres ATEX Where applicable the Directives and any additional Approvals cover importan...

Page 4: ...his sign is not a safety symbol but indicates an important instruction in the assembly process 1 6 2 Personnel qualification and training All personnel involved in the operation installation inspectio...

Page 5: ...90 noncondensing Power requirement 24VDC 110VAC or 220VAC Channel output power 24VDC Sensor Input Types Vibration overall 4 20mA signal Thermocouples RTD PT100 PT1000 Pressure 4 20mA Discrete Oil Wat...

Page 6: ...ate precautions Exposure of these cells to high temperatures or fire can cause the cells to vent and or rupture These cells do not contain dangerous substances The reaction products are inorganic and...

Page 7: ...he Smart RTU unit should come pre configured for your specific use 3 1 Options and model numbers The Smart RTU can either have wireless data transmission enabled or disabled In both settings certain a...

Page 8: ...d to a Smart RTU it automatically logs data from all sensors at the preconfigured log interval Data from the VB 103 TAM and the log interval can be reviewed utilizing an IPS Dock connected to a PC The...

Page 9: ...ation Display RTU SID X Optional Accessory The Individual Backlist Sensor Information Displays RTU SID X are an optional accessory for the Smart RTU When installed in a Smart RTU each display shows th...

Page 10: ...RATION PROGRAMMING This section is optional As long as your specific application was communicated to the factory prior to shipment the Smart RTU unit is pre configured for your specific use Errors in...

Page 11: ...l display accessories simply place Smart RTU in a vertical position 3 Insert sensor wire s into the proper terminals 4 Ensure battery is connected to battery terminal wires and then connect the batter...

Page 12: ...hen use the mounting holes on the back of the Smart RTU enclosure to bolt the unit to the pieces of unistrut Next if applicable install the solar panel facing the equator with a tilt from horizontal o...

Page 13: ...isual Alert Light RTU OVAL Individual Sensor Alert Light s RTU SAL X and Individual Sensor Information Display s RTU SID X are already installed on the Smart RTU unit if ordered They do not require an...

Page 14: ...IPS SMART RTU ENGLISH 701 4101 01 6 14 Page 14 of 24 flowserve com 7 2 Drawings Figure 8 AC Powered Smart RTU drawing...

Page 15: ...IPS SMART RTU ENGLISH 701 4101 01 6 14 Page 15 of 24 flowserve com Figure 9 Solar Powered Smart RTU...

Page 16: ...IPS SMART RTU ENGLISH 701 4101 01 6 14 Page 16 of 24 flowserve com Figure 10 Smart RTU with RTU OVAL RTU SAL and RTU SID accessories...

Page 17: ...IPS SMART RTU ENGLISH 701 4101 01 6 14 Page 17 of 24 flowserve com Figure 11 Inside of Smart RTU with RTU OVAL RTU SAL and RTU SID accessories...

Page 18: ...1 Open the power supply solar panel fuse 2 Read battery level using voltmeter connected to battery terminals If the battery level is below 11V replace the battery according to instructions in section...

Page 19: ...stored to the VB 103 TAM unit this could have several causes Incorrect loose sensor cable connections Loose VB 103 TAM connection Low battery on VB 103 TAM Incorrect VB 103 TAM log interval configurat...

Page 20: ...power supply will need to be replaced Contact the Flowserve factory for assistance b Solar Panel confirm the power coming out of the power regulator is 12VDC or higher If there is no output from the...

Page 21: ...uirements Part 1 General Requirements EN 55011 2009 Industrial scientific and medical equipment Radio frequency disturbance characteristics Limits and methods of measurement Class A Group 1 EN 61000 3...

Page 22: ...atmospheres Part 11 Equip protection by intrinsic safety i Explosive Atmospheres Part 26 Equipment with equipment protection level ELP Ga EN 61241 0 2006 Elec App for use in presence of combustible du...

Page 23: ...onstrate that the product meets the requirements of the Directives has been compiled by the signatory below and is available for inspection by the relevant enforcement authorities Signed _____________...

Page 24: ...owserve Corporation Pump 5215 North O Connor Blvd Suite 2300 Irving Texas 75039 5421 USA Telephone 1 972 443 6500 Fax 1 972 443 6800 Europe Middle East Africa Flowserve FSG Italy Worthington S r l Via...

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