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AKH2.2 - 

atomac

 ball valve - full port  

 

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Register: 

12

Page: 

 8

Date:

 04.1995

Revision:

 

  

   06.2020

Technical Manual

A - A

B - B

A

A

B

B

300

304

310

120

R

H

010

020

030

050

080

090

t

L

D

N

Ø

d

040

060

061

062

100

110 170

n x Ø

d

Ø k

Ø D

E

b

L

D

N

S1

S3

S2

S4

020

090

030

050

040

080

010

100

062

060

061

110

170

120

304

300

310

445

440

420

430

450

455

400

410

DIN EN ISO 5211

C

SW

B

S

H

Ød

L2

L1

A

Assembly instructions AKH2.2

The general installation and maintenance instructions must be observed.

 

 1.   Insert stem 

(040)

 from inside of body in such a way that the flat side is 

parallel to body longitudinal axis.

 2.   Insert chevron packing 

(100)

 and spacer 

(062)

.

 3.   Install belleville washers 

(110)

 on spacer (in alternating layers).

 4.  Install top cap 

(060)

 and bush 

(061)

 on valve body using countersunk 

screws 

(120

).

 5.  Install grounding device 

(170)

 also on valves with actuator.

 6.   Install hand lever 

(300)

 on to stem 

(040)

 with the hexgon screw 

(304)

.

 7.   Insert first ball seat ring 

(030)

 into body 

(010)

.

 8.   Insert ball 

(050)

 to valve stem by  

pushing the ball in a downward 

motion through valve body.

 9.   Turn hand lever 90° off longitudinal 

axis of body.

10.   Install second ball seat ring 

(030)

 

on to ball 

(050)

.

11.   Install side piece 

(020)

 on to body 

(010)

.

12.   Install hexagon bolts 

(080)

 or 

respectively stud bolts and hexagon 

nuts 

(090)

 and tighten by crisscross 

method to recommended torques.

13.   Install lever stop 

(310)

.

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Summary of Contents for AKH2.2

Page 1: ...assembly instructions AKH2 2 9 AKH2 2 recommended tightening torques 10 Gear Operator 10 Material specification AKH2 2 with manual Gear 11 AKH2 2 Actuator Sizing Torques 12 AKH2 2 with kit for actuato...

Page 2: ...76 6 3 2 74 0 79 lbs 10 6 025 mm 160 124 160 65 5 24 kg 5 4 inch 6 3 4 88 6 3 2 58 0 94 lbs 11 9 032 mm 180 150 210 81 32 kg 10 2 inch 7 09 5 91 8 27 3 19 1 26 lbs 22 5 040 mm 200 150 210 80 38 kg 10...

Page 3: ...6 6 3 2 34 0 59 lbs 9 5 mm 130 121 160 59 5 15 kg 4 3 inch 5 9 4 76 6 3 2 74 0 79 lbs 10 1 mm 150 121 160 69 5 20 kg 4 6 1 inch 6 4 88 6 3 2 58 0 94 lbs 11 0 mm 152 4 124 160 65 5 24 kg 5 0 1 inch 7 5...

Page 4: ...N EN 1563 A 395 1 ceramic Al2 O3 060 top cap 1 steel casting 1 4308 DIN EN 10283 A 743 CF 8 061 bushing 1 PTFE 062 spacer 1 stainless steel 1 4104 DIN EN 10088 3 A430 F 080 stud bolt DN 15 20 32 4 1 s...

Page 5: ...55 0 14 0 14 0 14 0 1 025 mm 160 106 17 115 85 4 x 14 3 3 3 5 2 5 inch 6 3 4 17 0 67 4 53 3 35 4 x 0 55 0 12 0 12 0 14 0 1 032 mm 180 124 20 5 140 100 4 x 18 4 3 5 4 3 5 inch 7 09 4 88 0 81 5 51 3 94...

Page 6: ...0 5 4 x 16 3 5 3 5 3 5 5 inch 5 9 4 21 0 63 3 88 2 75 4 x 0 63 0 14 0 14 0 14 0 1 mm 150 107 16 98 5 70 4 x 16 3 5 3 5 3 5 2 5 1 inch 6 4 17 0 67 4 25 3 13 4 x 0 63 0 12 0 12 0 14 0 1 mm 152 4 106 17...

Page 7: ...0009226 040 1 0000325 0002319 0008222 050 2 0000326 0002320 0008223 065 0000327 0002321 0008224 080 3 0000328 0002322 0008225 100 4 0000329 0002323 0008226 DIN ANSI Hastelloy PFA PTFE 015 0000113 0000...

Page 8: ...on spacer in alternating layers 4 Install top cap 060 and bush 061 on valve body using countersunk screws 120 5 Install grounding device 170 also on valves with actuator 6 Install hand lever 300 on to...

Page 9: ...Particular care must be taken that during the rinsing and draining of the piping the valve is opened and closed repeat edly Only when following this procedure it is ensured that all remaining pressure...

Page 10: ...2 recommended tightening torques Gear Operator tie rods connection flange maximum value When bolting together dissimilar materials always tighten to the lowest recommended torque of the components in...

Page 11: ...TM AISI 400 gear 1 410 handwheel 1 420 bracket 1 steel yellow chromated 1 0037 DIN EN 10025 2 A 283 B 430 adapter 1 stainless steel 1 4104 DIN EN 10088 3 AISI 430 F 440 hexagon bolt 4 stainless steel...

Page 12: ...AST Nm lbf in 015 9 81 9 81 10 92 40 354 020 9 81 9 81 10 92 40 354 025 1 9 81 10 92 10 92 40 354 032 26 230 35 311 44 391 115 1018 040 1 26 230 35 311 44 391 115 1018 050 2 35 311 44 391 59 518 130 1...

Page 13: ...N ASTM AISI 500 bracket 1 steel yellow chromated 1 0037 DIN EN 10025 2 A 283 B 510 adapter 1 stainless steel 1 4101 DIN EN 10088 3 AISI 430 F 520 hexagon bolt 4 stainless steel 1 4301 DIN EN 10088 3 A...

Page 14: ...1 mm 114 75 60 100 8 10 12 5 35 5 9 3 F05 inch 4 49 2 95 2 36 3 94 0 315 0 393 0 49 1 4 0 37 032 mm 135 100 60 100 12 16 16 31 5 12 5 F07 inch 5 31 3 94 2 36 3 94 0 472 0 63 0 63 1 24 0 49 040 1 mm 1...

Page 15: ...TED SEATRING ON UPSTREAM SIDE 3 Handhebel in ge ffneter Stellung zur rechten Seite montieren WRENCH MOUNTING IN OPEN POSITION ON RIGHT SIDE AKH2 2 DA with pressure compensation grooves by slotted seat...

Page 16: ...n off with dry nitrogen gas This will assure that the valve is free from moisture grease and other media before packing 2 Packing Prior to packing the ball valve should be jig welded in a PE foil 0 2...

Page 17: ...ngspfeil FLOW ARROW FOR FLOW DIRECTION MARKING Seitliche Bohrung SIDE VENT HOLE Anstrom UPSTREAM Abstrom DOWNSTREAM STANDARD Seitliche Bohrung Anstrom Seite SIDE VENT HOLE ON UPSTREAM SIDE OPTIONAL Se...

Page 18: ...Geh uses NAME PLATE ON BODY BACK SIDE Markierung der Flussrichtung durch Richtungspfeil FLOW ARROW FOR FLOW DIRECTION MARKING Anstrom UPSTREAM Abstrom DOWNSTREAM C ffnung Anstrom Seite C OPENING ON U...

Page 19: ...eh uses NAME PLATE ON BODY BACK SIDE Markierung der Flussrichtung durch Richtungspfeil FLOW ARROW FOR FLOW DIRECTION MARKING Anstrom UPSTREAM Abstrom DOWNSTREAM Kleine ffnung Abstrom Seite SMALL OPENI...

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