Flowsafe F84L Series Installation & Maintenance Manual Download Page 3

INSTALLATION, OPERATION, &  

MAINTENANCE MANUAL   

TITLE: 

F84L Series Liquid Relief Valve 

Rev.  J 

Page 3 of 18 

1.0  

GENERAL 

1) 

This manual is intended to provide users with direction and guidance for the maintenance of  
FLOW SAFE F84L Series liquid relief valves.  This manual indicates the proper method of valve 
disassembly, soft goods replacement, and valve reassembly.  FLOW SAFE provides this manual 
as a guideline and reference only.  It is not intended to serve as a training manual or 
manufacturing guide.  FLOW SAFE assumes no responsibility for personal or property damage 
that may occur in conjunction with this manual. 

2) 

FLOW SAFE recommends that all valves be placed on a regular maintenance schedule that 
includes the routine replacement of softgoods.  FLOW SAFE recommends softgoods 
replacement every three years but cautions that each customer make their own determination 
and set their own schedule based upon use and environment.  FLOW SAFE believes that when 
maintenance and reassembly is performed as outlined in this manual there is no safety hazard.  

During routine maintenance the internal components of the valve should be inspected for damage 
or abnormal wear.  The valve should also be inspected for excessive corrosion.  A corrosion 
allowance of 0.06” (1.5 mm) is designed into all carbon steel components subject to corrosion.  
Operating the valve with corrosion exceeding this allowance is not recommended. 

Cycling the valve at least once a year is considered to be good practice to verify operation and to 
confirm that parts are not seized. 

3) 

When a new valve leaves FLOW SAFE, it has been manufactured and tested by trained and 
experienced personnel.  When you remove a valve from your system and perform the 
maintenance tasks that are outlined herein you will need proper training. 

Do

 not 

attempt to accomplish these tasks without adequate training and understanding of the 

valve operation. 

4) 

Any and all stated or implied warranties that are in effect during the purchase of a new FLOW 
SAFE valve are null and void once the valve has been disassembled by someone other than 
approved FLOW SAFE personnel. 

All repair and resetting of "UV"-stamped safety relief valves should be performed either by FLOW 
SAFE, Inc., or by a National Board-certified valve repair shop holding a "VR" (Valve Repair) or 
“T/O” (Test Only) stamp. 

5) 

It is highly recommended that all instructions herein be read in full prior to any assembly, 
disassembly, or operation of this equipment. 

6) 

The noted manufacturer’s standard lubricants should be used only if compatible with process fluid 
and application. 

7) 

Specific design details described in this document are subject to change without notice. 

8) 

Should the need arise for general assistance, contact the FLOW SAFE Sales or Service 
department at (716) 662-2585 or (800) 828-1036 in Orchard Park NY or (832) 678-2070 in 
Houston TX.  For more detailed technical assistance, contact the FLOW SAFE Engineering 
department at (716) 662-2585. 

Summary of Contents for F84L Series

Page 1: ...RELIEF VALVE PLASTIC SEATED 2 Orifice WITH THREADED BONNET 3 4 8 G J Orifices WITH BOLTED BONNET INSTALLATION OPERATION MAINTENANCE MANUAL Revision J Date of Issue Oct 6 2021 Approved by jwo GG Engin...

Page 2: ...ly 7 3 2 Reassembly 7 4 0 Valve Testing and Adjustment 4 1 Test Equipment 8 4 2 Setting Adjustment Tolerances 8 4 3 Set Pressure Adjustment 9 4 4 Seat Tightness 9 4 5 Lift Lever Operation 10 5 0 Acces...

Page 3: ...ing this allowance is not recommended Cycling the valve at least once a year is considered to be good practice to verify operation and to confirm that parts are not seized 3 When a new valve leaves FL...

Page 4: ...als Orifice sizes are available in 2 3 4 8 G and J with set pressures from 30 to 24 277 psig depending on the orifice size Blowdown is nonadjustable designed to be a maximum of 20 for the 3 4 8 G and...

Page 5: ...sible to the pressure source to minimize pressure losses between the system and the valve This should be in accordance with accepted piping practices as set forth in the API 520 Part II which recommen...

Page 6: ...opened before pressurizing the system This block valve should be locked open during normal system operation Use only the wrench flats on the valve inlet bushing taking care not to make any wrench mark...

Page 7: ...net including attached bonnet base if an older F84L 4 or 8 large body where these two pieces are joined by a retaining ring b F84L 2 Two piece Micro body Unscrew the bonnet from the body Remove spring...

Page 8: ...ly into the body and tighten using the wrench flats 9 Assemble the spring washer s spring and lifting rod subassembly if applicable into the bonnet 10 a For bolted bonnet valve sizes assemble the bonn...

Page 9: ...mbler for the correct parts 1 Remove the PA screw cap if installed loosen the PA screw lock nut and screw the PA screw in clockwise most of the way 2 Increase the inlet pressure to 1 075 1 0 93 of the...

Page 10: ...o be verified 1 With inlet pressure as stated in the above CAUTION rotate the lift lever handle clockwise or counterclockwise until it meets resistance 2 Continue rotating the handle slowly until ther...

Page 11: ...availability of other materials Bushing seal and rear seal are Teflon F84L 2 SGK Contents See page 14 Qty Description 1 Seat 1 Bushing Seal 2 Spindle Seal F84L 3 4 8 G J SGK Contents See pages 15 thro...

Page 12: ...s than 80 85 of set pressures 500 psig for the F84L 2 HP 300 psig for the F84L 2 LP or 100 psig for bolted bonnet sizes The valve leaks through the atmospheric vent hole in bonnet Worn damaged spindle...

Page 13: ...rease inlet pressure Confirm pressure gage is calibrated Isolation valve is closed Open isolation block valve The valve chatters or rapid cycles The valve is oversized for the application Install smal...

Page 14: ...E BUSHING BUSHING SEAL SPINDLE SEALS ELASTOMER SPINDLE SEAT DETAIL F84L 2 LP Retainer seat SPINDLE SEALS ELASTOMER SEAT PLASTIC LOCKING THREAD INSERT RETAINER SCREW PRESSURE ADJUSTMENT PA SCREW SPRING...

Page 15: ...r assembly SEAT PLASTIC PRESSURE ADJUSTMENT PA SCREW SPRING BONNET SPINDLE BUSHING LOCKWIRE LEAD SEAL SPRING WASHER REAR SEAL PA SCREW CAP PA SCREW LOCK NUT RETAINER SCREW 3 4 SHOWN BOLT DRAG SEAL ELA...

Page 16: ...ver assembly SPRING BONNET SPINDLE SEAT PLASTIC LOCKWIRE LEAD SEAL SPRING WASHER PA SCREW CAP PRESSURE ADJUSTMENT PA SCREW PA SCREW LOCK NUT BUSHING REAR SEAL BOLT SPINDLE SEAT DETAIL F84L 8 RETAINER...

Page 17: ...Bonnet See Page 18 for typical lift lever assembly BUSHING REAR SEAL BOLT LOCKING THREAD INSERT DRAG SEAL ELASTOMER BUSHING SEAL BONNET BOLT LOCKWASHER NUT LOCKWASHER BODY SPINDLE SEAL ELASTOMER LOWER...

Page 18: ...HER BUSHING RETAINER SCREW SPINDLE LOCKWIRE LEAD SEAL REAR SEAL BOLT LOCKING THREAD INSERT BUSHING SEAL NUT LOCKWASHER BONNET BOLT BONNET RETAINER SEAT PLASTIC PIPE PLUG HOUSING LIFT NUT LIFTING ROD P...

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