FlowLine Smart Trak AU18-4343 Owner'S Manual Download Page 5

MN301420 rev A 

 5 

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Assembly of Smart Trak™

 Step 

Four 

  

 

About Smart Trak

™: Flowline’s Smart Trak™ with Compact Junction Box Assembly is an adjustable 

mounting system for installing multiple level sensors vertically within a tank. Mounted through a single point at 
the top of the tank, up to 4 different sensors can be located at any depth on Smart Trak™. The compact 
junction box features termination for the various wires from each level switch as well as a 1/2” conduit 
connection. Smart Trak™ mounts vertically through a standard 2" NPT tank adapter, or on a side mount 
bracket (such as the LM50-1001). Unlike prefabricated “trees” or pipes, Smart Trak™ allows you to experiment 
with sensor position to account for variations in the point of actuation of each sensor during process testing.

 

Track:

 The track itself is approximately 1" square, and is from 8” to 10' long depending on the A-Dimension.  

The track may be cut to length if desired. Four separate grooves run the length of the track, one on each side 
of the square. These grooves hold the sensor cars that attach to Flowline sensors, and also serve to contain 
the switch cable. The bottom of the track is capped with an end cap. 

Level Switches:

 Smart Trak™ will include from 1 to 4 level switches used to identify 

it’s own unique wet / dry

 

 condition. The technologies used to indicate level are either 

Ultrasonic, Buoyancy or Vibration. Each technology features a unique wiring/power 
configuration (Ultrasonic and Vibration technologies require 12 to 36 VDC power for 
operation, see below). All of the switches are terminated in the Compact Junction Box.  
The Compact Junction Box provides a 1/2” Conduit connection and 12 poles for wire 
termination (for models AU45-434_ and AZ48-434_, common terminals such as 
Positive (+) and Negative (-) power must be shared). 

 

Compact Junction Box 

(inside shown) 

 

 

Vibration (LZ12-1405)  
Wire Configuration

 

Ultrasonic (LU10-1305 or LU10-1325) Wire 
Configuration

 

 

Buoyancy (LV10-1301 or LV10-1351)  
Wire Configuration

 

 

 

 

 

 

 

 

 

 

Summary of Contents for Smart Trak AU18-4343

Page 1: ...00 Humbolt Street Los Alamitos CA 90720 p 562 598 3015 f 562 431 8507 w flowline com MN301420 Rev A Smart Trak w Compact Junction Box AU18 AU28 AU38 AU48 AV16 AV26 AV36 AV46 AZ18 AZ28 AZ38 AZ48 Series...

Page 2: ...DC 0 5A Cable type 4 conductor sensor 22AWG shielded Contact output Selectable NO NC Classification Intrinsically safe CE compliance EN 50082 2 immunity EN 55011 emission EN 61010 1 safety VIBRATION S...

Page 3: ...THREE SENSORS CONFIGURATION AU18 434_ AV16 434_ or AZ18 434_ FOUR SENSORS CONFIGURATION AU28 434_ AV26 434_ or AZ28 434_ Ultrasonic AU38 4343 3 x LU10 1305 1 x LM10 1_01 3 x LM30 1001 1 x LC05 1001 B...

Page 4: ...silicon gel for lubrication Wire gasket o Santoprene w silicon gel for lubrication Seal plug Make sure that the application liquids are compatible with the materials that will be wetted To determine...

Page 5: ...The track may be cut to length if desired Four separate grooves run the length of the track one on each side of the square These grooves hold the sensor cars that attach to Flowline sensors and also...

Page 6: ...ogy along the entire length of track Smart Trak may be installed thru the top wall of any tank or flange using a standard 2 NPT tank adapter or blind flange If tank top is not available Flowline s sid...

Page 7: ...el switches will be staggered through the fitting for installation A key feature of Smart Trak is the adjustability of the level switches When two level switches are placed close together one of the s...

Page 8: ...y either connecting the Green to VDC power or White to VDC power see illustration below SWITCHING A NORMALLY CLOSED DC LOAD The Black wire connects to Positive of the power supply and the Red wire con...

Page 9: ...mally open state Normally open is defined as the switch being open when the float is dry and closed when the float becomes submersed This operation is typical for indicating a high level Normally Clos...

Page 10: ...RAWING SIDE VIEW Inventory One Smart Trak kit LM10 1__1 includes the following parts 1 Seal Plug 1 Top compression fitting 1 Wire gasket 1 Thrust Plate 1 Locking pin 1 2 NPT fitting 1 Track 1 End cap...

Page 11: ...between to provide tension for the push and turn connection SWITCH CAR KIT ASSEMBLY DRAWING SIDE VIEW INVENTORY One switch car kit LM30 10_1 consists of the following parts 1 Locking bolt 1 Locking N...

Page 12: ...atible solvents which may damage the sensor s PP or Ryton plastic body 4 Sensor Installation Follow the appropriate steps of installation as outlined in the installation section of this manual TESTING...

Page 13: ...t is switching between dry open and wet closed Test requires Red wired to Positive and Black wired to Negative on a 12 to 36 VDC power supply Check for continuity across Green and White open for dry a...

Page 14: ...ocedures outlined above 2 have been subjected to electrical mechanical or chemical damage due to improper accidental or negligent use 3 have been modified or altered 4 anyone other than service person...

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