flopower FLOW160DA000 Operator'S Manual And Parts List Download Page 5

 

 

User Manual 160 DualArc ENG   

FLOW160DA025

 

 

 

SAFETY PRECAUTIONS

 
 

 
 
 
 

HEALTH HAZARDS:

   

Welding produces intense electric and magnetic emissions that may interfere with the proper functioning of cardiac pacemakers, hearing aids, or other electronic health equipment.  If you use such devices, you should 
consult your medical health professional and the manufacturer of the health device before using the welder.    

 

 

 

 

 
 

GASES AND FUMES:

  

 

Gases and fumes produced during welding can be dangerous and hazardous to your health.    

 

Do not breathe welding fumes directly or allow others near you to do so.  Work in an area that is properly ventilated.   

 

Use an air-supplied respirator if ventilation is not adequate to remove all fumes and gases. 

 

The kinds of fumes and gases from the welding operation depend on the kind of metal being used, coatings on the metal, and the different processes.  You must be very careful when welding any metals which may 
contain one or more of the following:  Antimony, Chromium  , Mercury, Beryllium, Arsenic, Cobalt, Nickel , Lead, Barium, Copper, Selenium, Silver, Cadmium, Manganese , Vanadium. 

 

Always read the Material Safety Data Sheets (MSDS) that should be supplied with the material you are welding.  These MSDS’s will give you the information regarding the type and amount of fumes and gases that 
may be dangerous to your health. 

 

For information on how to test for fumes and gases in your workplace, refer to the section on “REFERENCE PUBLICATIONS” at the end of this manual. 

 

Use smoke extraction equipment if necessary. 

 

Phosgene, a toxic gas, is generated from the vapors of chlorinated solvents and cleansers.  Remove all sources of these vapors. 

 

This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer.  (California Health & Safety Code 
Sec. 25249.5 et seq.) 

 

 

 
ELECTRIC SHOCK:

   

Electric shock can injure or kill.  Electricity used during welding can cause severe or fatal shock to the operator or others in the workplace.   

 

Never touch any parts that are electrically “live” or “hot.”  Wear dry welding gloves and protective clothing.  Insulate yourself from the work piece or other parts of the welding circuit. 

 

Never store or operate the welding machine, its parts, the welding surface or electrode in a humid environment or near water sources.  If the welder becomes wet for any reason, make absolutely sure that it is 
completely dry before using the welder.   
 
 

Summary of Contents for FLOW160DA000

Page 1: ...1 160 DualArc AC Stick Welder Model FLOW160DA000 Operator s Manual and Parts List Florida Power Welding International LLC 1 305 698 2220 www flopower com...

Page 2: ...SPECIFICATIONS 3 FLOPOWER LIMITED WARRANTY 4 SAFETY PRECAUTIONS 5 6 COMPONENTS ACCESSORIES 7 ASSEMBLY AND INSTALLATION 8 OPERATION 9 ARC WELDING BASICS 10 12 BASIC CARE 13 TECHNICAL SPECIFICATIONS 14...

Page 3: ...it a versatile and low cost choice Before attempting to use the welder please make sure to read this manual carefully Should you have any technical problems or questions regarding this unit contact us...

Page 4: ...s authorized resellers or repair service providers The reseller where the unit was purchased must be notified within 30 days of such defect or failure and transport costs will be borne by the reseller...

Page 5: ...ts MSDS that should be supplied with the material you are welding These MSDS s will give you the information regarding the type and amount of fumes and gases that may be dangerous to your health For i...

Page 6: ...rotect your eyes always wear a welding helmet or shield Also always wear safety glasses with side shields goggles or other protective eye wear The protective shade must be number 10 or higher for weld...

Page 7: ...lding electrode 3 Input power cable comes without plug 4 Rotating Amperage control knob 5 Power selector switch to choose between OFF 110V and 220V input 6 Power indicator light green lights when mach...

Page 8: ...d electrician must install on the machine a NEMA rated plug of at least 80A with proper grounding The welding machine should be used in a dedicated circuit with a slow blow fuse or a circuit breaker r...

Page 9: ...t power plug to the power outlet being used d Secure the welding electrode in the electrode holder fix it on the non coated end e Connect the ground clamp on the metal being welded near the weld area...

Page 10: ...e thicker the metal and the electrode the higher the amperage setting needed to weld this can be seen on the chart on the top portion of the welding machine Read the instructions of the electrode you...

Page 11: ...e To ensure a proper weld a correct weld angle must be maintained during the welding process The electrode must form a 70 to 80 angle with the surface being welded Arc Length Arc length is the distanc...

Page 12: ...heat Overheat protection The unit will automatically shut down once the duty cycle is reached Ensure proper air flow in out of the vents of the machine to avoid premature overheating The unit should h...

Page 13: ...should be kept at temperatures ranging from 25 C 13 F to 55 C 131 F and at relative humidity of no more than 90 measured at 25 C when stored and not in use While being utilized the welder should be k...

Page 14: ...Input Current Input Power Cable Input Capacitance Open Circuit Voltage Rated Output Voltage Insulation Grade Case Protection Grade Overload Protection Cooling 55 160A AC 110VAC or 220VAC 1 Phase 60Hz...

Page 15: ...11 Cable connection FLOW160DA011 12 Work cable clamp FLOW160DA012 13 Welding cable holder FLOW160DA013 14 Power selector switch FLOW160DA014 15 Underpan FLOW160DA015 16 Sliding iron Core FLOW160DA016...

Page 16: ...weld current is generated There is a bad or no connection between work clamp and work piece Insufficient input current is available Incorrect Voltage has been selected Properly connect work clamp and...

Page 17: ...to the weld metal or is attached too far from the weld area Power line is being shared by other electrical apparatuses Reduce electrode size or increase Amperage Secure the work clamp properly Use a d...

Page 18: ...ble from American Welding Society 550 N W LeJeune Rd Miami FL 33126 8 NFPA Standard 51 OXYGEN FUEL GAS SYSTEMS FOR WELDING CUTTING AND ALLIED PROCESSES obtainable from the National Fire Protection Ass...

Reviews: