floorex Lightning Operation And Maintenance Manual Download Page 14

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Page 14

SECTION V

START-UP and BREAK-IN

LIGHTNING STRIPPER

The Lightning has been safety tested and run at our factory prior to shipping. All 

fluid levels have been topped up; however no propane (LPG) has been added to the 

tanks for saftey shipment purposes. Before running the Lightning please check the 

following items that may have shifted or changed during shipping.

1. 

Raise Engine covers and check oil level.

2. 

Check air cleaner filter for snug fit

3. 

All battery cable connectors are tight.

4. 

Inspect major hydraulic oil leaks. Tighten hydraulic fittings using two wrenches. 

Use Caution not to over tighten.

5. 

Fill propane (LPG) tank.

6. 

Mount propane bottle in brackets, be sure bracket alignment pin corresponds 

with alignment spot on bottle.

7. 

Mount propane hose to liquid side of bottle by attaching to the handle valve. 

Snug fit the female connector attached to hose and slowly turn valve on. You 

should hear gas briefly enter the propane hose. Immediately check for propane 

leaks with soapy water solution. If leak persists after retightening the knurled 

female connector; STOP, turn off the bottle at valve and seek assistance from 

certified propane professional. Serious damage and or an explosion could occur.

8. 

Check lug bolts for tightness, torque 85-100 lbs.

9. 

Return all engine guards to proper position.

10.  You are now ready to start the engine.

11.  Crank the engine by turning the key in the on position. The engine will crank 

for 3 to 5 seconds while the propane enters the carburetor. If the engine does 

not start, turn the key off, wait 1 minute and try again. If again unsuccesul 

check propane valve to be sure it is open. If still unsuccessful, turn off propane 

valve and seek assistance or call 1-866-636-7763.

12.  Once the engine is warming and running, and the operator is safely in the seat, 

the machine can be driven.

Please return to Section VI for machinery operation.

NEW MACHINE BREAK-IN

Since the Lightning is a very low maintenance and user-friendly machine, the only 

break-in is the the Kohler engine. Please refer to the owners manual, included is the 

manual and maintenance schedule found inside the air cleaner plastic cover supplied 

by Kohler.

Summary of Contents for Lightning

Page 1: ...LIGHTNING OPERATIONS AND MAINTENANCE MANUAL Floorex Products Page 1 ...

Page 2: ......

Page 3: ...ND PRECAUTIONS SECTION IV INSTRUMENTS AND CONTROLS SECTION V START UP AND BREAK IN SECTION VI MACHINE OPERATION SECTION VII PREVENTIVE MAINTENANCE SECTION VIII ENGINE SECTION IX FRAME AND COWLINGS SECTION X HYRAULIC DRIVE COMPONENTS SECTION XI VALVE JOYSTICK ASSEMBLY AND CABLES SECTION XII STEERING JOYSTICK AND CABLES ...

Page 4: ...oorex Products Page 4 OPERATIONS AND MAINTENANCE MANUAL CUSTOMER ______________________________________ SERIAL NUMBER ___________________________________ DATE SHIPPED _____________________________________ ...

Page 5: ... and moving forward under a high torque drive system The surface coating is removed by a flexible sharpened blade conforming to the floor surface with the weight of the machine holding the blade firmly to the floor The weight does not allow the blade to lift or ride over well adhered sruface coating material this lifting off the floor coating After layers of carpet or laminated are removed the mac...

Page 6: ...ducts Page 6 SECTION II SPECIFICATIONS LIGHTNING STRIPPER Weight 2120 lbs Removable Weight 516 lbs Height 51 inches Width 26 inches Length 51 5 inches Engine 25HP Kohler Engine LPG Max Ground Speed 320 ft per min ...

Page 7: ...Floorex Products Page 7 SAFETY LIGHTNING STRIPPER WARNING CARBON MONOXIDE can cause sever nausea fainting or death Do not operate engine in closed or confined are without proper ventilation ...

Page 8: ...aintenance 4 Practice good housekeeping 5 Allow the Lightning to come to a complete stop turn off engine and chock rear wheels before performing any maintenance procedures 6 Replace worn parts when necessary 7 Do not reach into blade or control arm areas which machine is in operation 8 Do not attempt to open and access door until the machine has come to a complete stop and the engine and propane i...

Page 9: ...hould be checked and documented twice yearly by a certified propane proffessional for leaks and damaged parts If a propane leak is detected leave the machine immediately and seek assistance from propane proffessional Do not use or restart machinery until it is determined safe 21 Horseplay and or high speed cornering is not allowed with this machine and could cause rollover resulting in injury or d...

Page 10: ...iew of Lightning machine VIEW 2 Left side view of Lightning machine VIEW 3 Right side view of Lightning machine VIEW 4 Front view of Lightning machine SECTION IV INSTRUMENTS CONTROLS LIGHTNING STRIPPER VIEW 1 Top view of Lightning machine ...

Page 11: ...Floorex Products Page 11 VIEW 2 Left Side view of Lightning machine ...

Page 12: ...Floorex Products Page 12 VIEW 3 Right Side view of Lightning machine ...

Page 13: ...Floorex Products Page 13 VIEW 4 Frontview of Lightning machine ...

Page 14: ...opane leaks with soapy water solution If leak persists after retightening the knurled female connector STOP turn off the bottle at valve and seek assistance from certified propane professional Serious damage and or an explosion could occur 8 Check lug bolts for tightness torque 85 100 lbs 9 Return all engine guards to proper position 10 You are now ready to start the engine 11 Crank the engine by ...

Page 15: ...hen engine is running to keep hydraulic oil cool 5 Hydraulic reservoir is accessed by removing right cowling and removing fill cap 6 To change scrpaing blades Stop engine Loosen the set bolt at the rear of the Blade holder block using a 3 4 open end wrench Slide the dull blade our and Insert a new blade up against the shim stop Retighten the set bold and raise the control arms to remove wooden blo...

Page 16: ...Floorex Products Page 16 ...

Page 17: ...Floorex Products Page 17 ...

Page 18: ...Floorex Products Page 18 ...

Page 19: ...AINTENANCE 1 DAILY MAINTENANCE CHECK HYDRAULIC OIL INSPECT FOR HYDRAULIC OIL LEAKS SERVICE ENGINE AIR CLEANER RETORQUE WHEEL LUG BOLTS 2 100 HR MAINTENANCE GREASE CASTER BEARINGS INSPECT ALL BOLTS AND NUTS AND TIGHTEN IF NEEDED 3 400 HR MAINTENANCE CHANGE HYDRAULIC OIL WITH MOBIL 1 15 50 MOTOR OIL CHANGE HYDRAULIC OIL FILTERS ...

Page 20: ...Floorex Products Page 20 SECTION VIII ENGINE COMPONENTS LIST LIGHTNING STRIPPER ...

Page 21: ...Floorex Products Page 21 SECTION IX FRAME AND COWLINGS LIGHTNING STRIPPER ...

Page 22: ...Page 22 SECTION X Hydrualic Components parts list LIGHTNING STRIPPER Floorex Products ...

Page 23: ...Floorex Products Page 23 SECTION X Hydrostat Components parts list LIGHTNING STRIPPER ...

Page 24: ...Page 24 SECTION XIII STEERING JOYSTICK ASSEMBLY AND CABLES LIGHTNING STRIPPER Floorex Products ...

Page 25: ...Floorex Products Page 25 ...

Page 26: ...g Floor Scraping Machines Concrete Saws Supplying the Concrete Surface Preparation Industry with Quality Proven Products ABN 36 372 387 275 Toll free 1800 356 673 Int 61 3 5036 4000 Fax 03 5032 9392 Shop Online www floorex com au Email sales floorex com au PO Box 1198 Swan Hill Victoria 3585 11 Jennings Road Swan Hill Victoria 3585 ...

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