Flomotion Systems V21 Installation And Operation Manual Download

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Installation and Operation Manual

V21

Peristaltic Chemical Feed Pump

October 2021

Flomotion Systems, Inc.

3 N. Main St, Middleport, NY 14105

Toll Free: (800)909-3569 (U.S. & Canada)

Tel: (716)691-3941

Fax: (716)691-1253

[email protected]

www.flomotionsystems.com

Summary of Contents for V21

Page 1: ... Manual V21 Peristaltic Chemical Feed Pump October 2021 Flomotion Systems Inc 3 N Main St Middleport NY 14105 Toll Free 800 909 3569 U S Canada Tel 716 691 3941 Fax 716 691 1253 info flomotionsystems com www flomotionsystems com ...

Page 2: ...TUBE AND ROLLER INSTALLATION 9 2 5 TUBING CONNECTIONS 15 3 0 V21 Series Gearbox 16 3 1 RUN IN PERIOD 16 3 2 V21 SERIES MOTOR WIRING 16 4 0 K4 Pump Controller 17 4 1 OPERATION AND WIRING 17 4 2 PROGRAMMING 17 4 3 MAKING PROGRAMMING CHANGES 19 4 4 CALIBRATION PROCEDURE FOR MAXIMUM PUMP OUTPUT IN GPH 19 4 5 DRAW DOWN PROCEDURE 19 4 6 PROGRAMMING GUIDE 19 5 0 Tubing Rupture Detector 21 5 1 ALARM CAUSE...

Page 3: ... equipment and inspect thoroughly for damage or shortage Report any damage to carrier and or shortages to supplier All major components and connections should be examined for damage and tightness with special attention given to PC boards plugs knobs and switches 1 3 Customer Modification Flomotion Systems Inc its sales representatives and distributors welcome the opportunity to assist our customer...

Page 4: ...nt or improper application or installation Damage caused by any repair or attempted repair not authorized by Flomotion Systems Inc Any product not used in accordance with the instructions furnished by Flomotion Systems Inc Any product not paid in full in agreed upon terms Modifications performed on this product by person s not authorized by Flomotion Systems Inc Freight charges to return merchandi...

Page 5: ...lly compensate for minor variations in tubing wall thickness giving extended tube life IMPORTANT The V21 Series is equipped with a pump cover for safety and protection against chemical spills The cover must be installed whenever the pump is in use pg 5 ROLLER ASSEMBLY COLLET SCREW 4MM HEX WRENCH 7 NT M 60 IN OZ ...

Page 6: ...bing Item No Qty Part No Description 1 1 PHSS R Pump Housing Rear 2 1 RA 01 Roller Assembly 3 1 PHC01 Cover 4 1 100324 Collet Screw 5 1 PHG01 Cover Gasket 6 4 100307C Cover Screw 7 1 n a Tube 8 1 Varies with tubing selection Tube Seal 9 1 Shaft Seal 10x28x7 Shaft Seal Tube Seal PN TS16 TS32 TS48 TS64 TS80 TS96 pg 6 ...

Page 7: ...2 2 Mounting Pump on Gearbox Installation of Collet Item No Qty Part No Description 1 1 PHSS R Pump Housing with Tube Seal 2 1 100306 Collet 3 2 100330 Pump Mounting Screws 4 1 NA Tubing pg 7 1 2 3 4 ...

Page 8: ...ere is a slot in the collet that the flat drive tang on the gearbox shaft must slide into Orient the collet to allow the drive tang to slide into the slot and push the collet completely onto the gearbox shaft When the collet bottoms out it is in the correct position pg 8 Tubing is shown bent forward out of the pump housing to illustrate the correct tubing and roller assembly position prior to slid...

Page 9: ...ng tubing IMPORTANT Make sure pump suction and discharge lines are completely drained and isolated Note that the tubing hose seal size must match the selected tubing size Disassembly 1 Remove four 4 4mm pump cover screws 2 Loosen Tube Seal Clamp Screw with 5mm hex wrench 3 Remove 5mm collet screw pg 9 ...

Page 10: ...he roller assembly 5 Remove worn pump tubing from pumphead 6 Remove and inspect collet for wear Note that the collet may remain in the roller assembly when the roller assembly is removed from the pump shaft pg 10 ...

Page 11: ...de into the slot and push the collet completely onto the gearbox shaft When the collet bottoms out it is in the correct position 2 Mark an 11 section of tubing which will be the portion contained within the pump Leave sufficient excess on the suction and discharge sides of the pump for the desired connections If you leave the excess intake tubing in a coil near the pump it will make it easy to fee...

Page 12: ...on and if needed turn one end of the tubing where it exits the tubing clamp to eliminate the twist Correctly adjusted the tubing loop will be flat and parallel to the front face of the pump housing 4 Loop tubing around roller assembly between guides as shown Remove slack in tubing while rotating roller assembly and sliding onto collet pg 12 ...

Page 13: ...hen the tubing seal is the wrong size or is not sufficiently tight to keep the rollers from pulling the tubing through the pump as it rotates pg 13 Mark an 11 inch length of tubing and locate the marks at the outside edge of the tubing seal see arrows Tubing seal size varies with the selected tubing size See tables on following pages for details Align the tubing marks with the outside edge of the ...

Page 14: ...7 Inspect pump cover gasket Replace if damaged Reinstall pump cover gasket and cover pg 14 Align the tubing marks with the outside edge of the Hose Seal ...

Page 15: ...l m 30 0 1 893 ml m 37 7 2 378 ml m Light Duty Up To 1 5 96 ml m 6 5 408 ml m 15 6 984 ml m 24 7 1 560 ml m 41 1 2 592 ml m 51 7 3 262 ml m Hose Barb PVC Color PN Black HBC16P Gray HBC32P White HBC48P Black HBC64P Gray HBC80P White HBC96P Hose Barb PTFE Color PN White HBC16T White HBC32T White HBC48T White HBC64T White HBC80T White HBC96T Tube Seal PN TS16 TS32 TS48 TS64 TS80 TS96 Pump Tubing FLOP...

Page 16: ...and will be considerably longer at lighter loads During Run In a slightly higher than normal current and temperatures along with lower efficiency and output torque can be expected The gear box is sealed and does not require additional lubrication 3 2 V21 Series Motor Wiring Motor Type Permanent Split Capacitor or 3 Phase Inverter Duty Rotation Reversible Insulation Class B minimum Finish Powder co...

Page 17: ...mal 1 00 0001 Remote Start Stop contacts enable CHANGE TO 0000 to use 4 20 with manual start stop 1 05 0003 Power fail auto restart 2 00 0003 Freq Control Analog 2 4 20mA 2 01 0001 Speed change w o pressing enter 2 02 0002 Enable external Local Remote switching 3 00 0005 Stored Set Frequency 5hz 3 02 0100 Upper Frequency Limit 4 00 0000 Display in user defined units Hz 5 00 0000 Enable Run Relay N...

Page 18: ... pump to reach maximum speed it is recommended to over fill the calibration cylinder for higher accuracy After filling the calibration column make sure the appropriate valves are open to allow the pump to draw from the calibration column only 4 5 Draw Down Procedure At the same time start the pump and the stop watch If you slightly over filled the calibration cylinder start the pump and then start...

Page 19: ...4 7 Controller Wiring Examples pg 19 ...

Page 20: ...ide of the pump with a soft rag Remove any liquid or tubing debris from the inside of the pump and the area around the LIQUID SENSOR Inspect rollers and clean if necessary 5 3 Resuming Service Install a fresh tubing insert and the pump is ready to resume service 5 4 Resetting the alarm Press the pushbutton Red LED leak indicator and reset switch on the front of the Tubing Rupture Detector to reset...

Page 21: ...ing Replace with correct tubing size Excess wear of rollers Replace with roller assembly spare parts kit RK 01 Product too viscous or pump speed too high compared to the product viscosity Ask for advice from your FLOMOTION distributor Piping blocked or partly blocked at inlet Unblock piping at inlet and make sure there is good flow of the product Tubing life is too short Incompatibility of the tub...

Page 22: ...7 0 Recommended Spare Parts Select correct size from Page 15 Pump Tubing Hose Barb and Collar 2 per pump Tube Seal Roller Assembly Spare Parts Kit RK 01 pg 22 ...

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