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Flomotion Systems 2001H K4 Series, Installation And Operation Manual

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Flomotion Systems 2001H K4 Series Installation And Operation Manual Download Page 16

2001H Series Peristaltic Pump O&M Manual

2.5 Tubing & Connections

Tubing adapters are available for many configurations. See the drawing below for details.

Hose Barb 
Color

Violet

Green

White

Black

Gray

Blue

Hose Seal 
PN

100329

100330

100331

100332

100333

100334

Flomotion Systems, Inc. 2001H Series

Pg. 16

Summary of Contents for 2001H K4 Series

Page 1: ...2001H Series Peristaltic Chemical Feed Pump ...

Page 2: ...ration Manual 2001H Series Peristaltic Chemical Feed Pump May 2017 Flomotion Systems Inc 165 Creekside Drive Suite 112 Buffalo NY 14228 2103 info flomotionsystems com Toll Free 800 909 3569 Tel 716 691 3941 Fax 716 691 1253 Flomotion Systems Inc 2001H Series Pg 2 ...

Page 3: ...NSTALLATION PROCEDURE 9 2 4 TUBE AND ROLLER INSTALLATION 10 2 5 TUBING CONNECTIONS 16 Tubing and Accessory Part Numbers 17 3 0 2001H MOTOR GEARBOX 18 3 1 MOTOR SPECIFICATIONS 18 3 3 GEARHEAD SPECIFICATIONS 18 4 0 K4 SERIES PUMP CONTROLLER 19 4 1 OPERATION AND WIRING 19 4 2 PROGRAMMING 19 4 3 INTERFACING TO THE 2001H K4 SERIES PUMP CONTROLLER 20 5 0 2001 SERIES TUBING RUPTURE DETECTOR 21 RUPTURE DE...

Page 4: ...d therein which under normal use becomes defective within the stated warranty time period shall be returned to Flomotion Systems Inc freight prepaid for examination contact Flomotion Systems Inc for authorization prior to returning any product Flomotion Systems Inc reserves the right to make the final determination as to the validity of a warranty claim and sole obligation is to repair or replace ...

Page 5: ...id in this function Flomotion Systems Inc cannot assume responsibility for any modifications not authorized by its engineering department 1 5 Information for Returning Pumps Equipment that has been contaminated with or exposed to body fluids toxic chemicals or any other substance hazardous to health must be decontaminated before it is returned to Flomotion Systems or its distributor A certificate ...

Page 6: ...atically compensate for minor variations in tubing wall thickness giving extended tube life IMPORTANT The 2001 Series is equipped with a pump cover for safety and protection against chemical spills The cover must be installed whenever the pump is in use Flomotion Systems Inc 2001H Series Pg 6 ROLLER ASSEMBLY COLLET SCREW 5MM HEX WRENCH 7 NT M 60 IN OZ ...

Page 7: ...3 1 100304B Cover 4 1 100324 Collet Screw 5 1 100305C Cover Gasket 6 4 100307C Cover Screw 7 1 varies Tubing 8 1 Varies with tubing selection Tube Seal Tube Seal PN 100329 100330 100331 100332 100333 100334 Flomotion Systems Inc 2001H Series Pg 7 Tubing is shown bent forward out of the pump housing to illustrate the correct tubing and roller assembly position prior to sliding the tubing and spindl...

Page 8: ...l 2 2 Mounting Pump on Gearbox Installation of Collet Item No Qty Part No Description 1 1 na Pump Housing with Tube Seal Tube Seal Cover 2 1 100306 Collet 3 2 100312 Pump Mounting Screws 4 1 na Tubing Flomotion Systems Inc 2001H Series Pg 8 ...

Page 9: ...all and torque the mounting screws to 5 NT M 45 in oz 2 Next install the collet on the gearbox shaft There is a slot in the collet that the flat drive tang on the gearbox shaft must slide into Orient the collet to allow the drive tang to slide into the slot and push the collet completely onto the gearbox shaft When the collet bottoms out it is in the correct position Flomotion Systems Inc 2001H Se...

Page 10: ...nging tubing IMPORTANT Make sure pump suction and discharge lines are completely drained and isolated Note that the tubing hose seal size must match the selected tubing size Disassembly 1 Remove four 4 4mm pump cover screws 2 Loosen Tube Seal Clamp Screw with 5mm hex wrench 3 Remove 5mm collet screw Flomotion Systems Inc 2001H Series Pg 10 ...

Page 11: ...e the roller assembly 5 Remove worn pump tubing from pumphead 6 Remove and inspect collet for wear Note that the collet may remain in the roller assembly when the roller assembly is removed from the pump shaft Flomotion Systems Inc 2001H Series Pg 11 ...

Page 12: ... into the slot and push the collet completely onto the gearbox shaft When the collet bottoms out it is in the correct position 2 Mark an 11 section of tubing which will be the portion contained within the pump Leave sufficient excess on the suction and discharge sides of the pump for the desired connections If you leave the excess intake tubing in a coil near the pump it will make it easy to feed ...

Page 13: ...ition and if needed turn one end of the tubing where it exits the tubing clamp to eliminate the twist Correctly adjusted the tubing loop will be flat and parallel to the front face of the pump housing 4 Loop tubing around roller assembly between guides as shown Remove slack in tubing while rotating roller assembly and sliding onto collet Flomotion Systems Inc 2001H Series Pg 13 ...

Page 14: ...en the tubing seal is the wrong size or is not sufficiently tight to keep the rollers from pulling the tubing through the pump as it rotates Flomotion Systems Inc 2001H Series Pg 14 Align the tubing marks with the outside edge of the Hose Seal Tubing seal size varies with the selected tubing size See tables on following pages for details Mark an 11 inch length of tubing and locate the marks at the...

Page 15: ...2001H Series Peristaltic Pump O M Manual 8 Inspect pump cover gasket Replace if damaged Reinstall pump cover gasket and cover Flomotion Systems Inc 2001H Series Pg 15 ...

Page 16: ...ing Connections Tubing adapters are available for many configurations See the drawing below for details Hose Barb Color Violet Green White Black Gray Blue Hose Seal PN 100329 100330 100331 100332 100333 100334 Flomotion Systems Inc 2001H Series Pg 16 ...

Page 17: ...8 0mm 5 16 bore 30 PSI max FLO 096 024 9 6mm 3 8 bore 30 PSI max CONNECTORS ADAPTORS 1 2 NPTM x pump tubing bore as required 3 8 PE tubing x pump tubing bore as required Two piece Color Coded tubing Barb Collar Set PUMPHEAD tubing SEALS 100329 tubing Seal 1 6mm 1 16 bore 100330 tubing Seal 3 2mm 1 8 bore 100331 tubing Seal 4 8mm 3 16 bore 100332 tubing Seal 6 4mm 1 4 bore 100333 tubing Seal 8 0mm ...

Page 18: ...ck Thermostat signal wires are not used in the 2001H 3 2 2001H Power Motor Wiring 3 3 Gearhead Specifications Housing Precision machined die cast aluminum Lubrication Lifetime oil bath sealed and gasketed Shafts Hardened steel Mounting Face any angle or optional footplate Gearing AGMA class 9 heat treated steel 1st stage helical metal balance spur metal Bearings Needle with thrust ball Flomotion S...

Page 19: ...3 Auto restart after power failure or fault 2 01 0001 Update speed change w o having to press ENTER 2 02 0002 Local Remote select input enabled 3 02 0100 100Hz Full Scale 4 00 0000 Display in Hz 5 00 0000 Run Relay output enabled 7 03 0010 Remote Start Stop output enabled 7 04 0000 External Local Remote select input OFF 0013 ON 7 06 0008 External Fault Input enabled 8 00 0001 Fault Relay output en...

Page 20: ...2001H Series Peristaltic Pump O M Manual 4 3 Interfacing to the 2001H K4 SERIES Pump Controller Flomotion Systems Inc 2001H Series Pg 20 ...

Page 21: ... and remove the ruptured pump tubing Clean the inside of the pump with a soft rag Remove any liquid or tubing debris from the inside of the pump and the area around the LIQUID SENSOR Inspect rollers and clean if necessary 5 3 Resetting the alarm Press the yellow pushbutton LEAK INDICATOR RESET SWITCH on the top of the Tubing Rupture Detector to reset the alarm IMPORTANT Resetting the Tubing Ruptur...

Page 22: ...2001H Series Peristaltic Pump O M Manual Notes Flomotion Systems Inc 2001H Series Pg 22 ...

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