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Flomec QS200, Product Owners Manual, Page: 11 / 24

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11

GETTING ST

ARTED

SAFETY

 / 

SPECIFICA

TIONS

OPERA

TION

TROUBLESHOOTING

MAINTENANCE /

 

REP
AIR

ASSEMBL

Y /

 

INST

ALLA

TION

INSTALLATION (CONTINUED)

Wiring Connections

NOTE: Wiring diagram is shown in next section.
1.  When using 18 AWG cable, cut off the unused wires so that they are 

even with the sheath of the cable.

NOTE: For 18 AWG connections, remember the color of the twisted pair of 
wires you use so that you can make an identical connection with the same 
wires later.
2.  3M DBR/Y-6 Splice Kit Instructions:

Figure 8a

Figure 8c

Figure 8b

Figure 8d & 8e

Summary of Contents for QS200

Page 1: ...0 30 QS200 40 U S Design Patent No D845 804 Ultrasonic Insert U S Design Patent No D845 805 Tee Housing for Ultrasonic Insert NSF CERTIFIED METERS QS200 10PW QS200 15PW QS200 20PW QS200 30PW QS200 40PW STANDARD RETROFIT INSERT QS200 Product Owner s Manual EN 920901 01 Rev C 04 29 2019 ...

Page 2: ...r to back cover for information regarding this product s warranty and other important information SAVE FOR YOUR RECORDS Model ____________________ Serial ____________________ Purch Date ________________ DO NOT RETURN THIS PRODUCT TO THE STORE Please contact Great Plains Industries Inc before returning any product If you are missing parts or experience problems with your installation contact our Cu...

Page 3: ...ic insert assembly 1 Quick Release Pin 1 Set of two O rings round profile 1 Owners Manual 2 K factor Decals Inspect After unpacking the unit inspect carefully for any damage that may have occurred during transit Check for loose missing or damaged parts Shipping damage claims must be filed with carrier See General Safety Instructions and all Cautions Warnings and Dangers as shown tools eps box eps ...

Page 4: ...ropriate electronics manual Disconnect external power before attaching or detaching input or output wires NOTE Be sure O rings and seals are kept in good repair Compatibility of this product s material and the process fluid and or environment should be considered prior to putting into service Product should never be operated outside its published specifications for temperature or pressure See spec...

Page 5: ...er provided by customer controller 7 5V dc min to 36V dc max OFF State Current 200μA typical Unit of Measure Controller Dependant Flow Rate 0 22 33 GPM 0 83 124 92 L min 0 1 15 ft sec 0 55 82 GPM 2 08 310 41 L min 0 1 15 ft sec 0 92 138 GPM 3 48 522 39 L min 0 1 15 ft sec 2 06 309 GPM 7 80 1169 70 L min 0 1 15 ft sec 3 58 537 GPM 13 55 2032 78 L min 0 1 15 ft sec Accuracy 2 of Reading Uncertainty ...

Page 6: ...6 in 141mm 6 63 in 168mm 7 38 in 187mm B Height 5 38 in 137mm 5 63 in 143mm 6 12 in 156mm 7 20 in 183mm 8 41 in 213mm C Width at widest point 2 50 in 64mm 2 50 in 64mm 2 88 in 73mm 4 18 in 106mm 5 23 in 133mm D Depth 4 47 in 114mm 4 47 in 114mm 4 94 in 125mm 4 91 in 124mm 6 17 in 156mm SAFETY SPECIFICATIONS Figure 1 SECT SECT B C A SECT VIEW TEE ONLY D For 3 in 4 in Meters A SECT VIEW TEE ONLY D P...

Page 7: ...ed Meter Model Size FLOMEC TEE K Factor frequency Offset NON FLOMEC TEE K Factor frequency QS200 10 1 in 0 5386 0 N A QS200 15 1 1 2 in 0 7926 0 0 7947 QS200 20 2 in 1 3765 0 1 3583 QS200 30 3 in 3 8444 0 4 2505 QS200 40 4 in 7 1676 0 7 2229 SAFETY SPECIFICATIONS NSF CERTIFICATION INFORMATION NOTE QS200 meter are available as a standard meter or as an NSF certified meter Only QS200 meters ordered ...

Page 8: ...STALLATION INSTALLATION Below is a typical QS200 meter with labeled components Familiarize yourself with the meter before installation Figure 2 TEE QUICK RELEASE PIN INSERT ASSY BLACK WIRE RED WIRE GREEN LED AMBER LED SIZE INFO I D PLATE WITH SERIAL NUMBER AND FLOW ARROW TYPICAL QS200 METER PAGE 8 ...

Page 9: ...ll the meter The meter must be installed with the arrow on the insert pointing in the flow direction If the meter is accidentally installed backwards simply remove the insert rotate 180 degrees so the arrow points in the flow direction and reinstall the insert The Tee is bidirectional the insert is not The insert operates correctly as long as the insert arrow is pointed in the direction of flow Th...

Page 10: ...o pipe ends and Tee sockets and quickly assemble the parts while the cement is fluid Follow the cement manufacturer s instructions see Figure 6 4 Hold the cemented parts together for at least 30 seconds Figure 4 Figure 5 APPLY PRIMER APPLY CEMENT REMOVE BURRS Figure 6 For Below Ground Installation 1 Install a valve box around the insert Valve box extensions may be needed depending on depth see Fig...

Page 11: ...gram is shown in next section 1 When using 18 AWG cable cut off the unused wires so that they are even with the sheath of the cable NOTE For 18 AWG connections remember the color of the twisted pair of wires you use so that you can make an identical connection with the same wires later 2 3M DBR Y 6 Splice Kit Instructions Figure 8a Figure 8c Figure 8b Figure 8d 8e ...

Page 12: ...lty getting the twist on connector down into the tube when using small gauge wires use a thin non conductive object to push the connector to the bottom of the tube Upon removal of the object ensure that no voids or water paths remain in the grease d Fold the wires into the channels e Close the cap Wiring Diagram This diagram shows connection to a RAINBIRD Flow Smart Module Connections to other flo...

Page 13: ...ES 13 GETTING STARTED SAFETY SPECIFICATIONS ASSEMBLY INSTALLATION OPERATION TROUBLESHOOTING 13 GETTING STARTED OPERATION TROUBLESHOOTING MAINTENANCE REPAIR SAFETY SPECIFICATIONS ASSEMBLY INSTALLATION 13 13 ...

Page 14: ...des of operation MODE LED BEHAVIOR Power Disconnected or Meter Failure Both GREEN and AMBER LEDs are OFF No Flow Low Power Mode GREEN LED flashes ON OFF at a rate of approximately 2 blinks per second No Flow or Reverse Flow Active Mode GREEN LED flashes ON OFF at a rate of approximately 8 blinks per second Low Flow Active Mode GREEN LED flashes ON OFF at a rate of approximately 8 blinks per second...

Page 15: ...chnology meters Recommend a maximum of 10 entrained air in the water flow 3 The faces of the transducers need to be clean and free of oily substances for accurate operation Do not touch transducers with fingers oily rags etc DO NOT use wire brushes or abrasives to clean the faces of the transducers see Figure 10 4 Ensure the flow direction arrow is pointing in the direction of flow for correct LED...

Page 16: ...ection If the meter size is unknown it is easily determined using one of the following methods for FLOMEC and other brands 1 Dipstick Method For 2 in 3 in and 4 in meters only The interior depth of the meter body indicates its size To check remove the old insert from the meter body and insert the end of a stiff tape measure down into the insert bore until it touches the bottom of the meter body bo...

Page 17: ...ED SAFETY SPECIFICATIONS ASSEMBLY INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE REPAIR 1 315 1 5 16 Ø 1 900 1 29 32 Ø 2 375 2 3 8 Ø LINE PIPE SIZES 1 PIPE 1 1 2 PIPE 2 PIPE 3 PIPE 4 PIPE 3 500 3 1 2 Ø 4 500 4 1 2 Ø Figure 12 17 ...

Page 18: ...gure 13 2 Remove the old insert Grasp the insert flange with your hand and pull straight up and out of the Tee making sure no dirt or other particles fall into the insert bore of the meter see Figure 14 NOTE The FLOMEC Multi Tool p n 146055 501 can be used to make removal of old insert easier see Figure 17 NOTE When replacing another manufacturer s insert with the QS200 Retrofit Insert the old ins...

Page 19: ...501 can be used to make installing new insert easier see Figure 18 NOTE The O rings on the outside of the QS200 Retrofit Insert are square profile O rings When installing in another brand of Tee if the insert fits too tight into the Tee replace the square profile O rings with the round profile O rings included with the QS200 Retrofit Insert Their installation could make installation easier in tigh...

Page 20: ...o use the U formed end of the multi tool use the pointed end as pry bar or driving wedge between the insert lip and top of the tee to break the insert loose and gain room between the insert lip and tee to use the U formed end to lever the insert up and out 2 An alignment tool to align the pin holes of the new insert with the pin holes in the tee 3 A cleaning tool for clearing debris from the valve...

Page 21: ...NANCE REPAIR REPAIR CONTINUED Remove Old Insert From Tee with FLOMEC Multi Tool 21 Install New QS200 Insert FLOMEC Multi Tool PRY UP To break a stuck insert loose LEVERAGE To Lift insert up and out PIN HOLE ALIGNMENT For easy pin install CLEAN LID GROOVE Remove dirt roots debris DRIVING WEDGE To lift insert more ...

Page 22: ...ENANCE REPAIR Do not return this product without prior approval from the GPI Customer Service Department Due to strict government regulations GPI cannot accept parts unless they have been drained and cleaned 22 3 REF NO DESCRIPTION PART NO 1 O RING SEAL KIT 146500 01 Includes 2 square profile O rings 2 round profile O rings 2 1 ...

Page 23: ...EPAIR PARTS LIST FOR QS200 Ref No Description Part Number 1 O Ring Seal Kit 146500 01 Includes 2 square profile O rings 2 round profile O rings 2 Hardware Kit 146500 2 Includes 1 quick release pin 3 Ultrasonic Insert QS200 Includes 1 insert assembly w square profile O rings 2 round profile O rings 1 quick release pin 2 K factor decals 1 owner s manual 3 Ultrasonic Insert Potable Water QS200PW Incl...

Page 24: ...s receipt This warranty shall not apply if A the product has been altered or modified outside the warrantor s duly appointed representative B the product has been subjected to neglect misuse abuse or damage or has been installed or operated other than in accordance with the manufacturer s operating instructions To make a claim against this warranty contact the GPI Customer Service Department at 31...

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