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6

CALIBRATION

The meter is accurately calibrated at the 

factory for use with diesel fuel

 Due to 

differences in viscosity and 

flow 

rates, 

the  meter  may  require  recalibration 

to  measure  other  fuels  or  to  adjust 

for  inaccuracies

  A  gear  replacement 

kit  is  available  (PN  139500-15,  see

 

Illustrated Parts List

  section

to 

convert the meter to unleaded fuels

1

� 

To adjust the calibration of the me-

ter, gain access to the calibration 

screw 

by 

performing 

the 

following:  (

see Figure 

5a

)

2

� 

Remove  the  back  plate  and  the 

(4) screws retaining it

 The O-ring

seal  under  the  plate  must  not  be

damaged

3

Using  the  5

mm

  hex  L-wrench

provided with the meter, adjust the

calibration screw as required

4

� 

Note:  The  calibration  screw  set-

ting  may  have  been  adjusted  at 

the  factory

  The  gasoline  setting 

is approximately fully closed (turn 

clockwise)

 Do not overtighten the 

screw against the seat

figure 

5a

5

Reinstall  the  plate,  (4)  screws

and  the  O-ring  seal  if  removed

Tighten  (4)  screws  to  42-46  lb-in

[4

7-5

2 N

m] torque

MAINTENANCE

The meter’s strainer should be cleaned 

at regular intervals, especially if reduced 

flow is encounter

ed

Clean or Replace Strainer

1

� 

Remove the socket screws at the 

inlet 

fitting�

 Remove the 

fitting, 

O-

ring and strainer

 (

see Figure 5

b

)

figure 5

b

2.

The strainer rim is pressed into the

 

housing inlet but can be removed

 

by carefully grasping the end with

 

pliers  and  pulling  with  a  wiggling

 

motion until free

3.

Using a 

fine 

b

r

ush, clean the strainer

 

Replace the strainer as necessary

4

Wipe  the  housing  inlet  and 

re-

install the

strainer

by

press

ing

it 

in

to place with 

the  end

 of a

 1” 

pipe nipple

(

or 

1" electrical conduit 

for QM40) or

similar tube tool using 

light hammer taps

CAUTION

The mesh strainer must always be 

installed when operating the meter; 

otherwise, particles may enter the 

meter chamber and disrupt the  

operation of the oval gears

5

Wipe  the 

fitting 

and  O-ring 

groove

clean

Coat  the  O-ring  with  oil  or 

light  grease  and  seat  into  the 

fitting 

groove

6

� 

Reinstall the inlet 

fitting 

and screws

  

Tighten  screws  to  42-46  lb-in 

[4

7-5

2 N

m] torque

Summary of Contents for GPRO QM Series

Page 1: ...s 7 Informative Table Diesel 8 Informative Table Unleaded 9 Illustrated Parts List 10 Parts and Service 15 TABLE OF CONTENTS SAVE THESE INSTRUCTIONS QM Series Positive Displacement Fuel Meter Owner s Manual Great Plains Industries Inc is a member of the Petroleum Equipment Institute Victor Lukic President Great Plains Industries Inc ...

Page 2: ...ly with thin viscosity petroleum fuels such as gasoline gasoline ethanol blends E15 maximum diesel and kerosene b The non UL Approved version of this meter is for use only with diesel fuel and kerosene 2 DANGER Observe precau tions against fire or explosion when dispensing fuel Do not operate the meter in the presence of any source of ignition including running or hot engines lighted cigarettes or...

Page 3: ...eight of the rotors must be supported by the horizontal rotor shafts If installed incorrectly performance life or accuracy could be affected see Figure 1 Liquid can flow in a horizontal direction or a vertical direction but in each case the rotor shafts must be in a horizontal plane It is preferred to install the flow meter upstream of a flow control or shut off valve as the back pressure provided...

Page 4: ...e installed when operating the meter otherwise particles may enter the meter chamber and disrupt the smooth operation of the oval gears 2 Wrap threaded male connections with thread tape or use a pipe sealant compound compatible with petroleum fuels 3 Install the meter on the pump us 4 Install hose nozzle or filter onto the system and tighten OPERATION ALWAYS FOLLOW SAFETY PRECAUTIONS WHEN OPERATIN...

Page 5: ...utlet modular filter adapter o rings bolts filter The QM40 includes adapter plates o rings and bolts for use with threaded pipe Without the inlet adapter plate the QM40 can be bolted directly to the outlet of a GPI or GPro pump featuring a modular outlet Bolt modular accessories to the outlet of the QM40 or use the outlet adapter plate for threaded pipe Use a GPI modular filter adapter to include ...

Page 6: ...e been adjusted at the factory The gasoline setting is approximately fully closed turn clockwise Do not overtighten the screw against the seat figure 5a 5 Reinstall the plate 4 screws and the O ring seal if removed Tighten 4 screws to 42 46 lb in 4 7 5 2 N m torque MAINTENANCE The meter s strainer should be cleaned at regular intervals especially if reduced flow is encountered Clean or Replace Str...

Page 7: ... strainer Jammed rotors from foreign material in rotor assembly Remove and clean rotor assembly Other system components malfunctioning Check all system components tank to nozzle for clogs and or malfunctions Repair as necessary C Fuel leakage Leakage between coverplate and housing Remove coverplate and inspect for damaged missing or incorrectly seated seal Replace as required Leakage at fittings R...

Page 8: ...ror Display 0 01 Dispensed Amount 100 0 1 Dispensed Amount 100 Operating Temperature 20 F to 125 F 29 C to 52 C Maximum Work ing Pressure 50 PSIG 3 4 Bar Wetted Materials Housing Cover Fittings Aluminum Rotors PPS Polyphenylene Sulfide Shafts Strainer Stainless Steel Seals NBR Nitrile Butadiene Rubber Mag Drive Acetal Stainless Steel and Neodymium Nickel Plated Inlet Outlet Ports 1 NPT female 1 NP...

Page 9: ... 5 10 15 20 25 30 35 40 PRESSURE DROP PSI ERROR FLOWRATE GPM QM240 QM40 ACCURACY PRESSURE DROP vs FLOWRATE DIESEL FACTORY SETTING NOMINAL UPPER RANGE FACTORY SETTING NOMINAL LOWER RANGE CALIBRATION SCREW IN CALIBRATION SCREW OUT 2 TURNS PRESSURE DROP ...

Page 10: ...will adjust entire flow curve up 1 5 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 5 1 5 1 0 0 5 0 0 0 5 1 0 1 5 2 0 0 5 10 15 20 25 30 35 40 PRESSURE DROP PSI ERROR FLOWRATE GPM QM240 QM40 ACCURACY PRESSURE DROP vs FLOWRATE UNLEADED SCREW IN ORIGINAL EQUIPMENT SCREW IN WITH GEAR KIT SCREW OUT 2 TURNS WITH GEAR KIT PRESSURE DROP ...

Page 11: ...11 NOTES ...

Page 12: ...12 K L A B C B C F G H I J N ILLUSTRATED PARTS LIST K For QM40 ...

Page 13: ...1 rotor set G 139500 07 KIT COVERPLATE ASSEMBLY GAL Includes 1 assembled coverplate gears mag drives housing seal at taching hardware H 139500 08 KIT COVERPLATE ASSEMBLY LITRE Includes 1 assembled coverplate gears mag drives housing seal at taching hardware ITEM PART NO DESCRIPTION I 139500 09 KIT CALIBRATION SCREW Includes 1 calibration screw 1 O ring J 139500 10 KIT BACK PLATE Includes 1 back pl...

Page 14: ...14 D E K L M C H ILLUSTRATED PARTS LIST ...

Page 15: ... Includes 1 counter assembly attach ing hardware K 139500 11 KIT TOP COVER GALLON Includes 1 top cover w gallon decal attaching hardware L 139500 12 KIT TOP COVER LITRE Includes 1 top cover w litre decal attaching hardware M 139500 13 KIT MIDDLE COVER Includes 1 middle cover attaching hardware 139500 15 KIT UNLEADED FUEL QM240 Not shown ...

Page 16: ...anty work always be prepared with proof of purchase date Please contact GPI before returning any parts It may be possible to diagnose the trouble and identify needed parts without returning parts GPI can also inform you of any special handling requirements you will need to follow covering the transportation and han dling of fuel transfer equipment Before packing for shipment make sure the meter is...

Page 17: ...l not apply if A the product has been altered or modified outside the warrantor s duly appointed representative B the product has been subjected to neglect misuse abuse or damage or has been installed or operated other than in accordance with the manufacturer s operating instructions To make a claim against this warranty contact the GPI Customer Service Department at 316 686 7361 or 800 835 0113 O...

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