Flomatic Flo-Flex 745 Manual Download Page 3

 

Flomatic Corp, 15 Pruyn’s Island, Glens Falls, New York 12801 

Phone: 518-761-9797           Fax: 518-761-9798        www.flomatic.com 

745PI-BF-LS-ASC Rev. B 

October 12, 2018 

 

FLOMATIC'S

®

 FLO-FLEX

®

 

Swing Check Valve 
Operation, Maintenance and Installation Manual 
  
INTRODUCTION 

The Flomatic

®

 Flo-Flex

® 

Model 745 Swing Check Valve has been designed to give years 

of trouble-free operation during normal operation.  This O&M owners’ manual will 
provide you with the information you need to properly install and maintain the valve and 
to ensure a long service life.  The Flo-Flex

®

 

check valve is opened automatically by the 

fluid flow in one direction and closes automatically to prevent back-flow in the reverse 
direction (see flow arrow cast into the valve body for flow direction).  The Flo-Flex® 
Model 745 swing check is design to meet the flange to flange laying length 
according to AWWA C508.  The valve angled valve seat and fully encapsulated, 
resilient disc, is capable of handling a wide range of fluids including flows 
containing suspended solids. 
 
Flomatic

®

 can provide an optional manual back-flush device that can be installed 

on the bottom of the valve to allow manual backflow through the valve in the 
reverse direction (Option Model 745 “BF”). Optional Position Indicators (Option Model 745 “PI”) PI and Limit Switches 
(Option Model 745 “LS”) may also be mounted on the valve access cover to provide position indication.  
 

The Valve Size, Flow Direction, Maximum Working Pressure are cast on to the side of the valve body surface for 
reference.  The "Maximum Working Pressure" is the non-shock pressure rating of the valve at “Max Temperature” 
of 140°F (60°C).  The valve shall not be subjected to any higher pressure or temperature above the valve 
maximum standard rating. 

 

RECEIVING AND STORAGE 

Inspect valves upon receipt for damage in shipment.  Unload valve carefully to the ground without dropping.  Do not allow 
lifting slings or chains to come in contact with the seat or flange sealing surface area; use eyebolts or rods through the 
flange holes on large valves.  Valves should remain crated, clean and dry until installed to prevent weather related damage. 
For long term storage greater than six months, the rubber surfaces of the disc should be coated with a thin film of FDA 
approved grease such as “Super Lube”.  Do not expose disc to sunlight or ozone for any extended period as elastomer will 
get damaged and degraded. 

 

DESCRIPTION OF VALVE OPERATION 

The valve is designed to prevent reverse flow automatically.  During system flow 
conditions, the movement of the fluid forces the disc to the open position allowing 
100% flow area through the valve.  The valves rubber coated steel disc 
automatically returns to the closed position to prevent reverse flow.  Several 
optional features are a Backflush device, (Model 745 BF), Position Indicator 
(Model 745PI), Limit Switch (Model 745LS).  These valve product options are 
described in more details below. 

 

VALVE CONSTRUCTION 

The Flomatic

®

 Flo-Flex

®

 

Swing Check Valve is constructed 

of rugged Ductile Iron with a rubber encapsulated valve disc.  The rubber coated valve 
disc is the only moving part assuring long life with minimal maintenance.  The general 

details of construction are 
illustrated in Fig. 2.  The body (1) 

is 

flanged for connection to the 
pipeline with an access cover (2).  

The 

disc (3) is retained by the cover. 

 

 

Item # 

Qty. 

Description 

Material 

ASTM 

1 1 

Body  Ductile 

Iron 

A536 

2 1 

Cover  Ductile 

Iron 

A536 

Disc* 

Buna coated Steel 

-------- 

4 1 

Gasket Buna 

-------- 

A/R 

Cover Bolt 

Steel 

SAE Grade 5 

6 1 

Plug 

Malleable Iron 

-------- 

*Optional EPRM or Viton Coated Steel 

Standard

 

Max

 

Working

 

Pressure:

 

2”

 

thru

 

24”

 

250

 

psi

 

Standard

 

Max

 

Temperature:

 

140°F

 

(60°C)

 

FIG 1. 

 Flo-Flex® 

Swing Check Valve 

Fig 2. 

Flo-Flex

® 

Cross Section

 

Summary of Contents for Flo-Flex 745

Page 1: ...Manual Flo Flex Swing Check Valve Model 745 Operation Maintenance and Installation Manual FAILURE TO FOLLOW THESE INSTRUCTION WILL VOID ANY WARRANTY Note Keep this O M Manual in a safe place for future reference for service and parts Model _________________ Size ____________ Type _________________ Working Pressure __________ Installation Date __________ ...

Page 2: ...lve Model 745 Operation Maintenance and Installation Manual List of Contents Page INTRODUCTION 3 RECEIVING AND STORAGE 3 DESCRIPTION OF OPERATION 3 VALVE CONSTRUCTION 3 INSTALLATION 4 MAINTENANCE 4 TROUBLESHOOTING 4 DISASSEMBLY and RE ASSEMBLY 4 BACK FLUSH DEVICE BF OPTIONAL 5 POSITION INDICATOR PI OPTIONAL 6 LIMIT SWITCH LS OPTIONAL 6 SPARE PARTS AND SERVICE 7 WARRANTY 7 ...

Page 3: ...D STORAGE Inspect valves upon receipt for damage in shipment Unload valve carefully to the ground without dropping Do not allow lifting slings or chains to come in contact with the seat or flange sealing surface area use eyebolts or rods through the flange holes on large valves Valves should remain crated clean and dry until installed to prevent weather related damage For long term storage greater...

Page 4: ...led mechanic with proper tools and a power hoist for larger valves It is recommended that when disassemble the valve to inspect the rubber valve disc for wear or the valve seat for deposits Dimensions for 150 Class Valves Max Torque Valve Size Flange Outside Diameter Number of Bolt Holes Bolt Diameter 150 300 inches inches inches ft lbs ft lbs 2 6 4 5 8 90 90 2 1 2 7 4 5 8 90 150 3 7 1 2 4 5 8 90 ...

Page 5: ...eparately and as an optional assembly from the factory install as follow 1 Relief the pipe line pressure and drain the pipeline 2 Carefully remove the pipe plug located on the bottom boss of the valve to insure that there is no pressure in the line 3 Inspect the back flush device and place in the non extended position The stainless steel shaft should extend a maximum 1 past the end of the brass bu...

Page 6: ...sy wiring field adjustments and servicing The limit switch is SCADA Supervisory Control and Data Acquisition compatible for applications requiring open close indication Function The limit switch when probably adjusted will give an electric closed and or open circuit when valve is open and or in closed position NEMA Ratings 1 3 4 4X 6 6P 12 13 UL Ratings 6 A 120Vac or 250 Vac DPST Installation 1 Fi...

Page 7: ... will replace any valve covered by this warranty that is found to be defective within one year unless otherwise stated below from the time of sale This warranty will be void if the product has been modified in any way by the purchaser or is subjected to unreasonable use EXCLUSION OF WARRANTIES Flomatic Corporation makes no warranties expressed or implied with respect to its valves other than the e...

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