Flom 300 Series Instruction Manual Download | Manualshive

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CORPORATION

Instruction Manual

INTELLIGENT PUMP

Model 300 Series

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Summary of Contents for 300 Series

Page 1: ...CORPORATION Instruction Manual INTELLIGENT PUMP Model 300 Series ...

Page 2: ...nctions of Parts and Keys 7 3 3 Selecting Flow Rate Flow Pressure and Pressure Limit 9 3 4 Purging 9 4 Maintenance 4 1 Cleaning the Piston 10 4 2 Replacing the Piston Seal 4 3 Pump Head Configuration 11 4 4 Cleaning Check Valves 11 4 5 Check Valve Configuration 12 5 Troubleshooting 5 1 Description of Error Signals 13 5 2 Problem Solving 13 5 3 List of Replacement Parts 14 6 Safety Instructions 6 1...

Page 3: ...ction patterns What distinguishes IP300 is its Automatic Pulse Reduction System which virtually eliminates pulsation without use of dampers and achieves a highly stabilized solvent flow that is not easily reproducible by other HPLC pumps At the initial stage of solvent flow the microprocessor circuit analyzes pulsation pattern and then gradually reduces pulsation by continually adjusting the motor...

Page 4: ...w Accuracy 2 Flowrate Precision 0 3 RSD Delivery System Dual Piston Pump Wetted Materials PEEK Sapphire Ruby PCTFE Features Automatic Pulse Elimination System Prime Purge System Adjustable Pressure Limit 0 35Mpa LED Display Remote Input RS 232C x2 Remote Output Remote Control Output Dimensions mm 79W x 285D x 144H Weight kg 5 0 4 5 5 0 Power Voltage AC100 240V 2A 2 ...

Page 5: ...d syringe STOP FITT PEEK 1 Syringe 1 Teflon Tube 3φ x 2φ x 1m 1 Two tubes for 302 semi prep Tee Joint 1 M8 tee joint For 301 analytical only TefzelⓇ Tube for Tee Joint 1 16 x 1φ x 9cm 2 For 302 semi prep only four EASY FITT 10φ included Tee Joint Holder Stainless Steel 1 Suction Filter 1 M8 Flat Seal Fitting 1 Two for 302 semi prep Double Lock Ferrule 1 Two for 302 semi prep Note STOP FITT tee joi...

Page 6: ...2 3 Priming the Pump Activate the pump and set the flow rate at 1ml min Connect a syringe connector to the drain outlet and turn the drain valve about 90 degrees counterclockwise Connect the syringe to the syringe connector and draw air until the solvent fills the inlet tube and reaches the syringe Turn the drain knob clockwise to shut the drain 4 ...

Page 7: ...w Volume LED 3 Flow Pressure LED 4 Pressure Limit LED 5 Mode Selection Key 6 Pump LED 7 Pump Start Stop Key 8 Down Key 9 Up Key 10 Flow Outlet 11 Drain Outlet 12 Drain Valve 13 Outlet Check Valves 14 Dual Pumphead 15 Cleaning Ports 16 Inlet Check Valves 17 Flow Inlet 5 ...

Page 8: ...18 RS1 Port 19 RS2 Port 20 Remote Control Connection 21 Cooling Fan 22 Main Power Switch 23 Power Supply Inlet 24 Ground Connection 25 Fuse Box 6 ...

Page 9: ...pressure limit to show on the LED Display and make necessary changes with the UP and DOWN keys 6 Pump LED This LED lights up when the pump is activated It will blink during the purging process 7 Pump Start Stop Key This key activates and stops the pump To activate the emergency stop press the key twice It will blink when the purge mode is activated 8 Down Key It decreases the number shown in the L...

Page 10: ... one of the FLOM pressure pumps Port type RS 232C Outlet 19 Remote Control The Remote Control Port transmits following signals 1 Pressure level at 0 1V per 10Mpa 2 Pump Start 3 Pump Stop 4 Program End for Gradient Controller 300 Series 8 ...

Page 11: ...utomatically with the error signal Er 1 shown on the LED Display Press any key to shut off the alarm and return to normal To reactivate the pump press PUMP key To set the pressure level press SET key repeatedly until the green LED indicator located under the word PRES lights up The current pressure level will appear on the LED Display Then change the value with the UP and DOWN keys 3 4 Purging To ...

Page 12: ...a hex wrench to unscrew and pull out the pump head Plug the inlet check valve with a STOP FITT and connect the syringe connector to the outlet check valve By using a syringe fill the pump head with distilled water Insert the Seal Insertion Tool1 as shown below and pull the piston seal and O ring gently out of the pump head Insert a new piston seal and the O ring to the short end of the seal insert...

Page 13: ...using prime purge mode and then flush out the detergent with distilled water If this method does not work remove the tubing from both the inlet and outlet check valves and use a wrench to unscrew the check valves from the pump heads Place the check valves in a beaker filled with alcohol or distilled water and give them an ultrasonic bath for 10 to 20 minutes Make sure to place the inlet check valv...

Page 14: ...ge 4 Seal 5 Sphere and Seat 6 Seat Holder 7 End Seal 8 Connection Seal 9 T Seal Important Notes 1 When you place the seat 5 to the seat holder 6 make sure that the gloss side faces inward toward the sphere Use light to identify the gloss finish The flat side faces outward not touching the sphere 2 To distinguish the end seal 7 from the regular seal 4 compare the thickness of each The seal that is ...

Page 15: ...mode to remove the air from the pump heads and check valves If the error still persists clean the check valves with an ultrasonic bath Contact FLOM Corporation if these solutions fail to solve the problem Er 5 Battery for memory chip has run out Contact FLOM Corporation for battery replacement The average lifespan of battery is 5 years 5 2 More Problem Solving 1 No power when the pump turned on Ch...

Page 16: ...ush Seal ID 7mm 2 302 2209 Piston Seal Replacement Tool ID3 2mm 1 301 2228 Piston Seal Replacement Tool ID 7mm 1 302 2315 Cleaning Kit Tube and Syringe Connector 1 301 302 2561 Remote Connection Cable 1m cable Pump On Off 1 301 302 How to Order Contact FLOM Corporation at the address shown below and provide part number and product name The parts listed above are only a fraction of products offered...

Page 17: ...t Touch neither the main power switch nor the plug when your hands are wet Do not place the IP300 where it could easily fall such as near the edge of the table If the outlet is too far for the power cord to reach use an extension cord with a grounding type plug Protect the power cord from being walked on Do not pinch the power cord Insert the plug firmly into the outlet to avoid the exposure of pr...

Page 18: ...ptable voltage for the IP300 ranges from AC 100V to 240V 50 60Hz Do not deviate from this voltage range or it may cause fire or electric shock When you notice abnormality during the operation turn off the main power switch immediately and check the tube connections and the power cord If no visible problems are detected and the abnormality continues contact FLOM Corporation immediately Do not bent ...

Page 19: ...uctions explained in the instruction manual b The user operated the IP300 with another equipment that was defective c The IP300 was mechanically modified by the owner or other users without a written authorization from FLOM Corporation d The user failed to follow the proper installation and operation procedure explained in the instruction manual e Degradation of the parts quality resulting from no...

Page 20: ...rding to laws of the country in which you reside If you have any questions regarding this warranty contact FLOM Corporation at the address below FLOM Corporation 3 4 28 Imai Ome shi Tokyo 198 0023 JAPAN Phone 81 428 30 7451 Fax 011 81 428 30 7452 Email Info flom co jp 18 ...

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