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Floeter AirWave 1, Operating Instructions Manual

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Floeter AirWave 1 Operating Instructions Manual Download Page 3

OPERATING INSTRUCTIONS 

 

1 

 

Contents 

 
Contents 

1

 

Safety guidelines 

2

 

Air cushion types – FILLER 

3

 

Air cushion types – WRAPPER 

4

 

Machine overview 

5

 

Technical data 

5

 

Recommended settings 

6

 

Accessories and spare parts 

8

 

Operating instructions 

9

 

Control panel settings 

11

 

Preset and lock function 

12

 

Change the knife 

13

 

Change the Transport belts 

16

 

Change the Counter pressure block 

19

 

Film guide pins 

20

 

Error codes 

20

 

Options and expandability 

21

 

Maintenance & Cleaning 

23

 

Warranty 

24

 

Declaration of Conformity 

24

 

Notes 

25

 

Support and Service 

26

 

 

 

 

 

 

 

 

 

Document version 08.08.2018 

Summary of Contents for AirWave 1

Page 1: ...OPERATING INSTRUCTIONS...

Page 2: ......

Page 3: ...cessories and spare parts 8 Operating instructions 9 Control panel settings 11 Preset and lock function 12 Change the knife 13 Change the Transport belts 16 Change the Counter pressure block 19 Film g...

Page 4: ...es not come into contact with liquids Do not operate the machine without the covers for the machine components Keep hair and loose clothing away from the film feed mechanism Place the machine only on...

Page 5: ...air cushion ring Type 7 3 AirWave air cushion filler 200 x 210 mm 20 m 700 m Ideal for filling large voids Type 7 4 AirWave air cushion filler 130 x 300 mm 20 m 600 m Ideal for filling large voids Ty...

Page 6: ...420mm 8 chambers 20 m 450 m 8 chambers for use as an envelope and intermediate layer Type 8 5 AirWave wrapper 420mm 7 wavy chambers 20 m 450 m 7 chambers for use as an envelope and intermediate layer...

Page 7: ...our Standard anthracite blue individual on request AirWave1 dimensions LxWxH 413 x 316 x 232 mm extendible base 150mm Bluetooth interface optional Control panel Filling pipe for air supply Sensor end...

Page 8: ...80 8 5 170 180 80 8 6 170 180 80 8 3 600 170 180 100 ECO 15 m 7 1 140 150 26 7 2 140 150 30 7 3 140 150 36 7 4 140 150 46 7 5 140 150 70 8 1 140 150 80 8 2 140 150 60 8 3 140 150 66 8 4 140 150 80 8...

Page 9: ...1 110 120 80 8 2 110 120 60 8 3 110 120 66 8 4 110 120 80 8 5 110 120 80 8 6 110 120 80 8 3 600 110 120 100 Please consider the recommended Blowing time BT for the cushion types 7 3 7 5 8 4 and 8 5 0...

Page 10: ...OPERATING INSTRUCTIONS 8 Accessories and spare parts Hex key 4 pcs Teflon belt 1 pcs Knife 1 pcs Power cord 1 pcs Fuse 1 pcs Film guide pins 2 pcs...

Page 11: ...ds on the control panel Insert film roll Load the roll of film on to the film roll shaft Please note the side of air fill channel of the film The channel must be on the side closest to the machine Gui...

Page 12: ...Pull the film above the air nozzle and through the film channel Press the IN OUT button and pull the film all the way through The corner of the film can be cut at an angle to make it easier to fit the...

Page 13: ...nce The production can start only when set temperature is reached If the START button has been pressed during heating or cooling process the machine would be in waiting mode and would start production...

Page 14: ...value Adjust setting and press ENT to continue and get to the next setting Press ESC to get back to foreman control level Factory adjusted M1 for type 7 1 PE Film 20 m M2 for type 8 3 PE Film 20 m For...

Page 15: ...f the machine before opening it Disconnect power to the machine by removing the power cord completely from the machine Allow the machine to cool down Only then open the machine casing on the right sid...

Page 16: ...x key Remove the blade bracket Caution Even used blades are extremely sharp Step 3 Change blade Undo the little screw which fixes the blade with the provided hex key Turn around the blade one time 180...

Page 17: ...TING INSTRUCTIONS 15 Step 4 Insert the knife Insert the knife into the slot at the machine casing and fix it with the screw Remount the cover at the top close the machine casing and fix it with the sc...

Page 18: ...ne and disconnect power Always switch off the machine before opening it Disconnect power to the machine by removing the power cord completely from the machine Allow the machine to cool down Step 2 Rem...

Page 19: ...e transport belt Remove the slackened transport belt Step 5 Insert new transport Teflon belt Same steps for transport as for Teflon belt Place the new belt over the hinder transport roll push the roll...

Page 20: ...e Turn the tension lever back to the left to press the transport rolls against each other Fit the covers of the Teflon belts and screw it with the prepared hex key Lower cover first and then the upper...

Page 21: ...ect power to the machine by removing the power cord completely from the machine Allow the machine to cool down Step 1 Remove the covers Undo screws and remove the upper cover first and after that the...

Page 22: ...h the pins and over the airpipe Start production Error codes The AirWave1 has an integrated diagnostic program In the event of an error an E code will appear on the display This code will help you cor...

Page 23: ...martphone Fully automated control by the installation of a filling level sensor Optimal for overhead compartment or mobile air cushion storage Start Stop function with foot pedal For a production on d...

Page 24: ...ring your machine to the ideal working height compatible with Docking station Docking station For an decentralized consumption with mobile rolling container completely independent of machine position...

Page 25: ...replace as the circumstances require 2 Check red transport rolls regarding contamination and grip clean or replace if necessary 3 The gear wheels always need to be sufficiently greased 4 Check knife s...

Page 26: ...owing Damage resulting from improper use of AirWave1 This includes in particular damage caused by using unsuitable films or inserting foreign objects into the machine s transport belts Wear and tear c...

Page 27: ...OPERATING INSTRUCTIONS 25 Notes...

Page 28: ...need support advice or do you have any questions We are here for you www floeter com en EN support Floeter Verpackungs Service GmbH Robert Bosch Stra e 17 D 71701 Schwieberdingen tel 49 0 7150 92483...

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